Removing The Lower Triple Clamp (Exc-F Eu, Exc-F Aus, Xcf-W Za); Installing The Lower Triple Clamp (Exc-F Six Days, Xcf-W Usa, Xc-F, Sx-F) - KTM 250 EXC-F EU Owenrs Manual

MAINTENANCE WORK ON CHASSIS AND ENGINE
Removing the lower triple clamp
13.33
Installing the lower triple clamp
13.34
3 0 0 3
2 0 0 2
1 0 0 1
(EXC‑F EU, EXC‑F AUS, XCF‑W ZA)
x
–
Remove the fork legs. (
–
Remove the headlight mask with the headlight. (
–
Dismount the front fender. (
–
Remove screws
Info
Do not unplug the CDI control unit.
–
Remove screw
and place it on one side.
Info
Protect the motorcycle and its attachments from damage by covering them.
500149-10
Do not bend the cables and lines.
–
Remove protector ring
–
Remove the lower triple clamp with the steering stem.
–
Remove the upper steering head bearing.
500150-10
(EXC‑F SIX DAYS, XCF‑W USA, XC‑F, SX‑F)
x
–
Clean the bearing and sealing elements, check for damage, and grease.
Long-life grease (
–
Insert the lower triple clamp with the steering stem. Mount the upper steering head
bearing.
Info
Check whether the top steering head seal
–
Push up protective ring
500098-10
–
Position the upper triple clamp with the steering.
–
Mount and tighten screw
Guideline
Screw, top steering head
–
Position the clutch line, wiring harness and CDI control unit. Mount and tighten
screws .

Guideline
Remaining screws, chassis
500099-11
–
Install the front fender. (
(XCF‑W USA, XC‑F, SX‑F)
–
Install the start number plate. (
p. 48)
p. 53)
and hang the CDI control unit to the side.

. Loosen screw . Take off top triple clamp with the handlebar
 
.

p. 117)
and O-ring .
 
.

M20x1.5
M6
p. 53)
p. 54)
p. 53)
is correctly positioned.

10 Nm (7.4 lbf ft)
10 Nm (7.4 lbf ft)
51