Assembling The Clutch Master Cylinder; Installing The Clutch Master Cylinder - Yamaha XJR1300(L) 99 Service Manual

CLUTCH
2. Check:
S clutch master cylinder 1
S clutch master cylinder kit 2
Rust/scratches/wear ! Replace the clutch
master cylinder and clutch master cylinder
kit as a set.
S clutch hose 3
Cracks/damage/wear ! Replace.
EAS00309
ASSEMBLING THE CLUTCH MASTER CYL-
INDER
WARNING
S Before installation, all internal clutch com-
ponents must be cleaned and lubricated
with clean or new clutch fluid.
S Never use solvents on internal clutch com-
ponents as they will cause the piston seals
to swell and distort.
S Whenever a clutch master cylinder is dis-
assembled, replace the piston seals.
Recommended clutch fluid
Brake fluid DOT 4
EAS00310
INSTALLING THE CLUTCH MASTER CYL-
INDER
1. Install:
S clutch master cylinder 1
WARNING
S Install the clutch lever holder with the "UP"
mark facing up.
S Align the end of the clutch lever holder with
the punch mark a in the handlebar.
S First, tighten the upper bolt, then the lower
bolt.
2. Install:
S copper washers (New)
S clutch hose 1
S union bolt 2
WARNING
Proper clutch hose routing is essential to in-
sure safe motorcycle operation. Refer to
"CABLE ROUTING".
NOTE:
While holding the clutch hose, tighten the union
bolt.
4-44
ENG