Yamaha XJR1300(L) 99 Manuals

Yamaha XJR1300(L) 99 Manuals

Manuals and User Guides for Yamaha XJR1300(L) 99. We have 1 Yamaha XJR1300(L) 99 manual available for free PDF download: Service Manual

Yamaha XJR1300(L) 99 Service Manual

Yamaha XJR1300(L) 99 Service Manual (338 pages)

Yamaha Bike

Brand: Yamaha | Category: Motorcycle | Size: 7.74 MB

Table of Contents

Gen Info General Information Chapter 1.

9
- How to Use this Manual
  5
- Table of Contents
  9
- Chapter 1. General Information
  11
- Motorcycle Identification
  11
  - Vehicle Identification Number
    11
  - Model Code
    11
- Important Information
  12
  - Preparation for Removal and Disassembly
    12
  - Replacement Parts
    12
  - Gaskets, Oil Seals and O-Rings
    12
  - Lock Washers/Plates and Cotter Pins
    13
  - Bearings and Oil Seals
    13
  - Circlips
    13
- Checking of the Connections
  14
- Special Tools
  15
Spec Chapter 2. Specifications

19
- Specifications
  19
- Chapter 2. Specifications
  21
- General Specifications
  21
- Maintenance Specifications
  24
  - Engine
    24
  - Chassis
    34
  - Electrical
    38
  - General Torque Specifications
    40
- Conversion Table
  40
- General Tightening Torques
  40
- Lubrication Point and Grade of Lubricant
  41
  - Engine
    41
  - Chassis
    42
- Lubrication Diagrams
  43
- Cable Routing
  46
Chk Adj Periodic Inspection Chapter 3. And Adjustment

57
Eng Chapter 4. Engine Overhaul

109
- Chapter 4
  113
- Engine
  113
- Leads, Hoses and Exhaust Pipes
  113
- Leads and Drive Sprocet
  115
- Engine
  117
- Installing the Engine
  118
- Camshaft
  119
  - Cylinder Head Cover
    119
  - Camshafts
    120
  - Removing the Camshafts
    121
  - Checking the Camshafts
    122
  - Checking the Camshaft Sprockets and Timing Chain Guides
    123
  - Checking the Timing Chain Tensioner
    123
  - Installing the Camshafts
    124
- Cylinder Head
  127
  - Removing the Cylinder Head
    128
  - Checking the Cylinder Head
    128
  - Installing the Cylinder Head
    129
- Valves and Valve Springs
  130
  - Removing the Valves
    131
  - Checking the Valves and Valve Guides
    132
  - Checking the Valve Seats
    134
  - Checking the Valve Springs
    135
  - Checking the Valve Lifters
    136
  - Installing the Valves
    136
- Cylinders and Pistons
  138
- Clutch
  144
  - Clutch Cover
    144
  - Clutch
    145
  - Removing the Clutch
    147
  - Checking the Friction Plates
    147
  - Checking the Clutch Plates
    148
  - Checking the Clutch Spring Plate
    148
  - Checking the Clutch Spring
    148
  - Checking the Clutch Housing
    149
  - Checking the Clutch Boss
    149
  - Checking the Pressure Plate
    149
  - Installing the Clutch
    150
  - Clutch Master Cylinder
    153
  - Checking the Clutch Master Cylinder
    155
  - Assembling the Clutch Master Cylinder
    156
  - Installing the Clutch Master Cylinder
    156
  - Clutch Release Cylinder
    159
  - Disassembling the Clutch Release Cylinder
    161
  - Checking the Clutch Release Cylinder
    161
  - Installing the Clutch Release Cylinder
    162
- Oil Pump
  164
  - Checking the Oil Pump
    166
  - Assembling the Oil Pump
    167
  - Installing the Oil Pump
    167
- Shift Shaft
  168
  - Checking the Shift Shaft
    169
  - Checking the Stopper Lever
    169
- Timing Plate and Pickup Coil
  171
- Oil Pan
  172
  - Removing the Oil Pan
    173
  - Checking the Relief Valve
    173
  - Checking the Oil Delivery Pipes
    173
  - Installing the Oil Strainer
    174
  - Installing the Oil Pan
    174
- Crankcase
  175
  - Disassembling the Crankcase
    177
  - Checking the Crankcase
    178
  - Assembling the Crankcase
    178
- Starter Clutch
  180
- Crankshaft
  184
  - Crankshaft
    185
  - Connecting Rod
    185
  - Removing the Crankshaft Assembly
    186
  - Removing the Connecting Rods
    186
  - Checking the Crankshaft and Connecting Rods
    186
  - Checking the Timing Chain
    191
  - Checking the Hy-Vo Chain
    191
  - Checking the Bearings and Oil Seals
    191
  - Checking the Circlips and Washers
    191
  - Installing the Connecting Rods
    191
  - Installing the Crankshaft
    193
- Transmission
  194
  - Shift Cam and Shift Fork
    197
  - Checking the Shift Fork
    198
  - Checking the Shift Drum Assembly
    198
  - Checking the Transmission
    198
  - Installing the Shift Forks and Shift Drum Assembly
    199
  - Installing the Transmission
    200
Carb Chapter 5. Carburetors

201
- Carburetors
  203
- Chapter 5. Carburetors
  203
- Checking the Carburetors
  206
- Assembling the Carburetors
  207
- Installing the Carburetors
  209
- Measuring and Adjusting the Fuel Level
  209
- Checking and Adjusting the Throttle Position Sensor
  210
- Checking the Fuel Cock
  212
- Checking the Fuel Cock Operation
  212
Chas Chapter 6. Chassis

213
- Chapter 6. Chassis
  215
- Front Wheel and Brake Discs
  215
  - Removing the Front Wheel
    217
  - Checking the Front Wheel
    217
  - Checking the Brake Discs
    218
  - Installing the Front Wheel
    220
  - Adjusting the Front Wheel Static Balance
    221
- Rear Wheel, Brake Disc and Rear Wheel Sprocket
  223
  - Rear Wheel
    223
  - Brake Disc and Rear Wheel Sprocket
    224
  - Removing the Rear Wheel
    225
  - Checking the Rear Wheel
    225
  - Checking the Rear Wheel Drive Hub
    226
  - Checking and Replacing the Rear Wheel Sprocket
    226
  - Installing the Rear Wheel
    227
  - Adjusting the Rear Wheel Static Balance
    227
- Front and Rear Brakes
  228
  - Front Brake Pads
    228
  - Rear Brake Pads
    229
  - Replacing the Front Brake Pads
    230
  - Replacing the Rear Brake Pads
    232
  - Front Brake Master Cylinder
    234
  - Rear Brake Master Cylinder
    234
  - Disassembling the Front Brake Master Cylinder
    235
  - Disassembling the Rear Brake Master Cylinder
    237
  - Checking the Front and Rear Brake Master Cylinders
    239
  - Master Cylinders
    239
  - Assembling the Rear Brake Master Cylinder
    242
  - Front Brake Caliper
    244
  - Rear Brake Caliper
    246
  - Disassembling the Front Brake Calipers
    248
  - Disassembling the Rear Brake Caliper
    249
  - Checking the Front and Rear Brake Calipers
    250
  - Assembling and Installing the Front Brake Calipers
    250
  - Assembling and Installing the Rear Brake Caliper
    253
- Front Fork
  255
  - Removing the Front Fork Legs
    258
  - Disassembling the Front Fork Legs
    258
  - Checking the Front Fork Legs
    260
  - Assembling the Front Fork Legs
    261
  - Installing the Front Fork Legs
    264
- Handlebar
  265
  - Removing the Handlebar
    267
  - Checking the Handlebar
    267
  - Installing the Handlebar
    268
- Steering Head
  271
  - Lower Bracket
    271
  - Removing the Lower Bracket
    273
  - Checking the Steering Head
    273
  - Installing the Steering Head
    274
- Rear Shock Absorber, Swingarm and Drive Chain
  275
Elec Chapter 7. Electrical

283
- Chapter 7. Electrical
  285
- Electrical Components
  285
- Switches
  286
  - Checking Switch Continuity
    286
- Checking the Switches
  287
- Checking the Bulbs and Bulb Sockets
  289
- Ignition System
  292
  - Circuit Diagram
    292
  - Troubleshooting
    293
- Electric Starting System
  297
  - Circuit Diagram
    297
  - Starting Circuit Cutoff System Operation
    298
  - Troubleshooting
    299
  - Starter Motor
    303
- Charging System
  306
  - Circuit Diagram
    306
  - Troubleshooting
    307
  - A.C. Generator
    310
- Lighting System
  311
  - Circuit Diagram
    311
  - Troubleshooting
    312
  - Checking the Lighting System
    313
- Signaling System
  316
  - Circuit Diagram
    316
  - Troubleshooting
    317
  - Checking the Signaling System
    318
- Self-Diagnosis
  325
Trbl Shtg Chapter 8. Troubleshooting

329
- Troubleshooting
  329
- Chapter 8
  331
- Electrical Systems
  331
- Engine
  331
- Fuel System
  331
- Starting Problems
  331
- Faulty Gear Shifting
  332
  - Shifting Is Difficult
    332
  - Shift Pedal Does Not Move
    332
  - Jumps out of Gear
    332
- Incorrect Engine Idling Speed
  332
  - Engine
    332
  - Fuel System
    332
  - Electrical Systems
    332
- Poor Medium-And-High-Speed Performance
  332
- Faulty Clutch
  333
  - Clutch Slips
    333
  - Clutch Drags
    333
- Overheating
  333
  - Engine
    333
  - Fuel System
    333
  - Chassis
    333
  - Electrical Systems
    333
- Faulty Front Fork Legs
  334
  - Leaking Oil
    334
  - Malfunction
    334
- Poor Braking Performance
  334
- Unstable Handling
  334
- Faulty Lighting and Signaling System
  335
  - Headlight Does Not Light
    335
  - Headlight Bulb Burnt out
    335
  - Tail/Brake Light Does Not Light
    335
  - Tail/Brake Light Bulb Burnt out
    335
  - Turn Signal Does Not Light
    335
  - Turn Signal Remains Lit
    335
  - Turn Signal Blinks Quickly
    335
  - Horn Does Not Sound
    335

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