EG declaration of conformity The device complies with the standard type described in the EG declaration of conformity. It was manufactured and commissioned in accordance with European directives. The original of the declaration of compliance is available from the manufacturer.
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Contents Positioning the boiler .........19 Hydraulic connections ........20 4.5.1 Flushing the system ..........20 4.5.2 Connection of the heating circuit ......20 4.5.3 Connecting the expansion vessel ......21 4.5.4 Connecting the condensate discharge pipe ..21 Gas connection ...........22 Connections for the air and exhaust pipes ..............22 4.7.1 Classification ............22...
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Commissioning ..................46 Control panel ............46 5.1.1 Functions of the keys ..........46 5.1.2 Meaning of the symbols on the display ....46 Check points before commissioning ....47 5.2.1 Preparing the boiler for commissioning ....47 5.2.2 Gas circuit .............47 5.2.3 Hydraulic circuit .............48 5.2.4 Electrical connections ...........48 Commissioning the boiler ........48...
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Contents Standard inspection and maintenance operations ............66 7.3.1 Checking the hydraulic pressure ......66 7.3.2 Checking the ionization current ......66 7.3.3 Checking the tightness of the flue gas evacuation and air inlet connections ..........66 7.3.4 Checking combustion ..........67 7.3.5 Checking the automatic air vent ......68 7.3.6 Checking the siphon ..........68 7.3.7...
1. Introduction Quinta Pro 30 - 45 - 65 - 90 - 115 Introduction Symbols used In these instructions, various danger levels are employed to draw the user's attention to particular information. In so doing, we wish to safeguard the user's safety, obviate hazards and guarantee correct operation of the appliance.
Quinta Pro 30 - 45 - 65 - 90 - 115 1. Introduction In the interest of customers, we are continuously endeavouring to make improvements in product quality. All the specifications stated in this document are therefore subject to change without notice.
1. Introduction Quinta Pro 30 - 45 - 65 - 90 - 115 Homologations 1.4.1. Certifications CE identification no PIN 0063CL3333 NOx classification 5 (EN 297 pr A3, EN 656) Type of connection (Flue gas outlet) 1.4.2. Equipment categories Gas category Gas type...
Quinta Pro 30 - 45 - 65 - 90 - 115 2. Safety instructions and recommendations Safety instructions and recommendations Safety instructions DANGER If you smell gas: Do not use a naked flame, do not smoke, do not operate electrical contacts or switches ( doorbell, light, motor, lift, etc..).
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2. Safety instructions and recommendations Quinta Pro 30 - 45 - 65 - 90 - 115 Casing components Only remove the casing for maintenance and repair operations. Put the casing back in place after maintenance and repair operations. Instructions stickers...
Quinta Pro 30 - 45 - 65 - 90 - 115 3. Technical description Technical description General description High-efficiency wall-hung condensing gas boilers 4 High efficiency heating (Production of domestic hot water can be ensured by a separate hot water calorifier).
3. Technical description Quinta Pro 30 - 45 - 65 - 90 - 115 CAUTION The pump may have a maximum input of 200 W. Use an auxiliary relay for a pump with a larger input. 3.3.2. System in cascade The boiler is ideally suited for a cascade system.
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Quinta Pro 30 - 45 - 65 - 90 - 115 3. Technical description Boiler type Quinta Pro minimum- 8.0 - 29.3 8.0 - 40.0 12.0 - 61.0 14.1 - 84.2 16.6 - 107.0 Nominal output (Pn) maximum Heating System (80/60 °C) Factory setting 29.3...
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3. Technical description Quinta Pro 30 - 45 - 65 - 90 - 115 Boiler type Quinta Pro Electrical characteristics Power supply voltage VAC/Hz 230/50 Power consumption - Full load maximum Power consumption - Part load maximum Power consumption - Standby...
Quinta Pro 30 - 45 - 65 - 90 - 115 4. Installation Installation Regulations governing installation WARNING The engineer must be Gas Safe registered and have the correct ACS qualifications. Installation of the appliance must be done by a qualified engineer in accordance with prevailing local and national regulations.
4. Installation Quinta Pro 30 - 45 - 65 - 90 - 115 Description 3 -speed pump Flue gas thermostat Cascade set (For fitting a Quinta Pro boiler in a Quinta cascade frame) Cascade set Duo and Trio low loss headers...
Quinta Pro 30 - 45 - 65 - 90 - 115 4. Installation 4.3.2. Location of the boiler 4 Before mounting the boiler, decide on the ideal position for mounting, bearing the Directives and the dimensions of the appliance in mind.
4. Installation Quinta Pro 30 - 45 - 65 - 90 - 115 4.3.4. Main dimensions T002614-C Connection of the combustion gas exhaust pipe ; Ø 80 mm (≤ 45 kW) / Ø 100 mm (≥ 65 kW) Connection of the air intake pipe ;...
Quinta Pro 30 - 45 - 65 - 90 - 115 4. Installation Positioning the boiler The boiler is delivered with a mounting template. A suspension clamp situated at the rear of the casing enables the boiler to be directly suspended on the mounting bracket.
4. Installation Quinta Pro 30 - 45 - 65 - 90 - 115 Hydraulic connections 4.5.1. Flushing the system The installation must be cleaned and flushed according to BS 7593 (2006). n Installing the boiler in new installations (installations less than 6 months old) 4 Clean the installation with a universal cleaner to eliminate debris from the appliance (copper, flaxen thread, flux).
Quinta Pro 30 - 45 - 65 - 90 - 115 4. Installation 4. Remove the anti-dust plug located on the heating return connection z under the boiler. 5. Connect the heating water return pipe to the heating return connection.
4. Installation Quinta Pro 30 - 45 - 65 - 90 - 115 Gas connection WARNING Close the main gas valve before starting work on the gas pipes. Before mounting, check that the gas meter has sufficient capacity. To do this, you should keep in mind the consumption of all appliances.
Quinta Pro 30 - 45 - 65 - 90 - 115 4. Installation Type Execution Description Closed Exhaust of combustion gases above the roof. The opening for the air-supply inlet is located in the same pressure zone as the vent (For example, a concentric passage to the roof).
4. Installation Quinta Pro 30 - 45 - 65 - 90 - 115 4.7.3. Lengths of the air/flue gas pipes The boiler is also suitable for longer chimney lengths with diameters other than those indicated in the table. Please contact us for further information.
Quinta Pro 30 - 45 - 65 - 90 - 115 4. Installation n Connection in areas of different pressure (C53, C83) Combustion air supply and combustion gas discharge are possible in various pressure zones, semi-CLV systems. With the exception of coastal areas.
4. Installation Quinta Pro 30 - 45 - 65 - 90 - 115 4 For long, aluminium, combustion-gas exhaust pipes it is initially necessary to consider the relatively high quantity of corrosive products which are brought together with the condensate from the exhaust pipe.
Quinta Pro 30 - 45 - 65 - 90 - 115 4. Installation CAUTION The following boiler components are at a voltage of 230V: Electrical connection of the heating pump (Central heating). Electrical connection of the combined gas valve unit.
4. Installation Quinta Pro 30 - 45 - 65 - 90 - 115 4.8.3. Standard control PCB Various thermostats and controllers can be connected to the standard control PCB (PCU) (X12 connector block). Access to the connector block: 1. Unscrew the two screws located under the front panel by a quarter turn and remove the panel.
Quinta Pro 30 - 45 - 65 - 90 - 115 4. Installation 4.8.4. Connecting the pump The pump must be connected to standard control PCB (PCU). To do this, proceed as follows: 1. Connect the cable, that is delivered with the boiler, to the pump.
4. Installation Quinta Pro 30 - 45 - 65 - 90 - 115 4. Connect the pump connection cable to the cable bundle by opening and closing the cable bundle bands. T002049-B 4.8.5. Connecting a third party control unit n Connecting modulating controller OpenTherm regulator The boiler is fitted with a OpenTherm connection as standard.
Quinta Pro 30 - 45 - 65 - 90 - 115 4. Installation n Connect on/off thermostat ON/OFF room thermostat The boiler is suitable for connection to a 2 wire on/off room thermostat. 4 Install the regulator in the reference room (generally the living room).
4. Installation Quinta Pro 30 - 45 - 65 - 90 - 115 4.8.7. Connect frost protection n Frost protection in combination with on/off thermostat If an on/off thermostat is used, it is advisable to protect any rooms On/off where there is risk of frost by using a frost thermostat. The radiator...
Quinta Pro 30 - 45 - 65 - 90 - 115 4. Installation 4.8.8. Connecting the calorifier sensor/ thermostat DHW sensor Connect the calorifier sensor or thermostat to the Tdhw terminals of the connector. On/off Tout Tdhw T000443-B 4.8.9. PC/Laptop connection A PC or Laptop can be connected to the telephone connector using the optional Recom interface.
4. Installation Quinta Pro 30 - 45 - 65 - 90 - 115 ¼ See chapter: "Parameter descriptions", page 56 4.8.11. Release input The boiler has a release input. This input is on the RL terminals of the On/off connector.
Quinta Pro 30 - 45 - 65 - 90 - 115 4. Installation Optional electrical connections 4.9.1. Box for the control PCBs The control PCBs are positioned in the housing for PCBs. See the instructions provided with the control PCB.
4. Installation Quinta Pro 30 - 45 - 65 - 90 - 115 4.9.2. Connection options for the 0-10 V control PCB (IF-01) The IF-01 control PCB can be built into the instrument box or the housing for the control PCBs. Refer to the instructions supplied with the product.
Quinta Pro 30 - 45 - 65 - 90 - 115 4. Installation n Analogue heat output-based control (%) The 0-10V signal controls the boiler output between 0% and 100%. The minimum and maximum values are limited. The minimum output is linked to the boiler's modulation depth.
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4. Installation Quinta Pro 30 - 45 - 65 - 90 - 115 n Control of external central heating pump (Pump) An external central heating pump can be connected to the Pump terminals of the connector. The maximum input power is 400 VA.
Quinta Pro 30 - 45 - 65 - 90 - 115 4. Installation n Pressure switch minimum Gps The minimum gas pressure switch shuts the boiler down if the inlet gas pressure becomes too low. Connect the minimum gas pressure switch to the Gps terminals of the connector.
4. Installation Quinta Pro 30 - 45 - 65 - 90 - 115 4.9.5. Connection possibilities for the PCB (SCU- X01) The control PCB SCU-X01 has two potential-free contacts, which can be set as required. Depending on the setting, a maximum of two messages about the status of the boiler can be transmitted.
Quinta Pro 30 - 45 - 65 - 90 - 115 4. Installation n Control of external three-way valve (3wV (24 VAC) The external three-way valve (24 VAC) can be used when connecting an indirectly heated calorifier. The neutral position of the three-way valve can be set using parameter p34.
4. Installation Quinta Pro 30 - 45 - 65 - 90 - 115 Select the type of signal that will be received from the boiler using the rotary knob SW1 on the control PCB. See table below: No. Description Pump modulation signal...
Quinta Pro 30 - 45 - 65 - 90 - 115 4. Installation The connection options for the control PCB (c-Mix) are described in the supplied manual. 4.10 Electrical diagram 3 2 1 1 2 3 2 3 4 1...
4. Installation Quinta Pro 30 - 45 - 65 - 90 - 115 4.11 Filling the system 4.11.1. Water treatment In most cases, the boiler and the central heating installation can be filled with normal tap water and no water treatment will be necessary.
Quinta Pro 30 - 45 - 65 - 90 - 115 4. Installation 4.11.3. Filling the system CAUTION Before filling, open the valves on every radiator in the installation. In order to be able to read off the water pressure from the boiler display, the boiler must be switched on.
5. Commissioning Quinta Pro 30 - 45 - 65 - 90 - 115 Commissioning Control panel 5.1.1. Functions of the keys Display > [Escape] or J key D Heating temperature key or [-] N DHW temperature key or [+] S [Enter] or cancel d Key lock-out...
Quinta Pro 30 - 45 - 65 - 90 - 115 5. Commissioning Defect: Burner level: Boiler indicates a fault. This can be seen from the e code Boiler is running at full or low load. and red display. Frost protection: Locking the keys: Boiler is running in frost protection mode.
5. Commissioning Quinta Pro 30 - 45 - 65 - 90 - 115 4. Check the gas supply pressure at the pressure outlet C on the gas valve unit. WARNING The gas pressure measured on measurement point C is the gas supply pressure at boiler connection reduced by the resistance of the internal gas pipe.
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Quinta Pro 30 - 45 - 65 - 90 - 115 5. Commissioning 7. The start-up cycle begins and cannot be interrupted. During the start-up cycle, the display shows the following information: A short test where all segments of the display are visible.
5. Commissioning Quinta Pro 30 - 45 - 65 - 90 - 115 Gas settings 5.4.1. Adapting to another gas type WARNING Only a qualified engineer may carry out the following operations. The boiler is preset in the factory to operate on natural gas G20 (Gas For operation on another group of gases, carry out the following operations.
Quinta Pro 30 - 45 - 65 - 90 - 115 5. Commissioning 5.4.2. Setting the air/gas ratio (Full load) 1. Unscrew the plug of the flue gas measurement point. 2. Connect the flue gas analyser. WARNING Ensure that the opening around the sensor is completely sealed when taking measurements.
5. Commissioning Quinta Pro 30 - 45 - 65 - 90 - 115 5.4.3. Setting the air/gas ratio (Part load) 1. Unscrew the plug of the flue gas measurement point. 2. Connect the flue gas analyser. WARNING Ensure that the opening around the sensor is completely sealed when taking measurements.
Quinta Pro 30 - 45 - 65 - 90 - 115 5. Commissioning Finalizing work 1. Remove the measuring equipment. 2. Put the flue gas sampling plug back in place. 3. Refit the front panel. Tighten the two screws by a quarter turn.
5. Commissioning Quinta Pro 30 - 45 - 65 - 90 - 115 The current values can be read as follows: 1. Press the two f keys simultaneously. The symbol Q flashes. 2. Confirm using key S . 5t is displayed, alternating with the current status 3 (for example).
Quinta Pro 30 - 45 - 65 - 90 - 115 5. Commissioning 5.6.3. Status and sub-status The information menu Q gives the following status and sub-status numbers: State 5t Sub-status 5v Rest 0 Rest Boiler start (Heat demand) 1 Anti-hunting...
5. Commissioning Quinta Pro 30 - 45 - 65 - 90 - 115 Changing the settings The boiler control panel is set for the most common heating systems. With these settings, practically all heating systems operate correctly. The user or installer can optimise the parameters according to own preferences.
Quinta Pro 30 - 45 - 65 - 90 - 115 5. Commissioning CAUTION Modification of the factory settings may be detrimental to the functioning of the appliance. 1. Press the two keys f simultaneously and then key [+] until the symbol ? flashes on the menu bar.
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5. Commissioning Quinta Pro 30 - 45 - 65 - 90 - 115 Quinta Pro 65 Maximum heat input Factory setting Power input (kW) Fan rotation speed (rpm) 1500 2500 3500 4500 5500 6500 7500 5800 R000033-A Quinta Pro 90...
Quinta Pro 30 - 45 - 65 - 90 - 115 5. Commissioning 5.7.5. Return to the factory settings 1. Press the two keys f simultaneously and then key [+] until the symbol ? flashes on the menu bar. 2. Select the installers menu using the key S . c0de appears on the display.
5. Commissioning Quinta Pro 30 - 45 - 65 - 90 - 115 5.7.7. Setting the manual mode In some cases it may be necessary to switch the boiler to manual operation, For example, if the controller has not yet been connected.
Quinta Pro 30 - 45 - 65 - 90 - 115 6. Switching off the boiler Switching off the boiler Installation shutdown If the central heating system is not used for a long period, we recommend switching the boiler off.
7. Checking and maintenance Quinta Pro 30 - 45 - 65 - 90 - 115 Checking and maintenance Maintenance message Boiler maintenance is kept to a minimum. Nevertheless, we recommend having the boiler inspected and serviced at regular intervals. To determine the best time for maintenance, the boiler is fitted with a function that automatically signals any maintenance to be carried out.
Quinta Pro 30 - 45 - 65 - 90 - 115 7. Checking and maintenance CAUTION Reset the maintenance message to zero after each inspection. 7.2.1. Resetting the automatic maintenance message A service message on the boiler display must be reset by a qualified installer after the maintenance service has been carried out using the relevant service set.
7. Checking and maintenance Quinta Pro 30 - 45 - 65 - 90 - 115 Standard inspection and maintenance operations CAUTION During inspection and maintenance operations, always replace all gaskets on the parts removed. 7.3.1. Checking the hydraulic pressure The hydraulic pressure must reach a minimum of 0.8 bar. For open vented systems, the water pressure must be at least 0.3 bar (Q30/...
Quinta Pro 30 - 45 - 65 - 90 - 115 7. Checking and maintenance 7.3.4. Checking combustion The check on combustion is done by measuring the percentage of in the flue gas discharge flue. To do this, proceed as follows: 1.
7. Checking and maintenance Quinta Pro 30 - 45 - 65 - 90 - 115 7.3.5. Checking the automatic air vent 1. Switch off the boiler electrical power supply. 2. Close the gas valve on the boiler. 3. Close the main gas inlet valve.
Quinta Pro 30 - 45 - 65 - 90 - 115 7. Checking and maintenance 7.3.7. Checking the burner and cleaning the heat exchanger CAUTION During inspection and maintenance operations, always replace all gaskets on the parts removed. 1. Remove the air inlet flue on the venturi.
7. Checking and maintenance Quinta Pro 30 - 45 - 65 - 90 - 115 Specific maintenance operations If the standard inspection and maintenance operations have revealed the necessity to carry out additional maintenance work, proceed as follows, depending on the nature of the work: 7.4.1.
Quinta Pro 30 - 45 - 65 - 90 - 115 7. Checking and maintenance 7.4.2. Replacing the non-return valve Replace the nonreturn valve when faulty or when the maintenance kit contains one. To do this, proceed as follows: 1. Remove the air inlet flue on the venturi.
7. Checking and maintenance Quinta Pro 30 - 45 - 65 - 90 - 115 7.4.3. Assembling the boiler 1. Follow the procedure in reverse to re-assemble all of the components. CAUTION During inspection and maintenance operations, always replace all gaskets on the parts removed.
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8. Troubleshooting Quinta Pro 30 - 45 - 65 - 90 - 115 Error Description Probable causes Checking / solution code Check the wiring Replace the sensor if necessary Bad connection Vent the air in the heating system Temperature of heat...
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Quinta Pro 30 - 45 - 65 - 90 - 115 8. Troubleshooting Error Description Probable causes Checking / solution code Check cabling of ignition transformer Check the ionization/ignition electrode Check breakdown to earth No ignition Check the condition of the burner set...
8. Troubleshooting Quinta Pro 30 - 45 - 65 - 90 - 115 Shutdown Description Probable causes Checking / solution code Active for a short time Configuration procedure No action required 5v[20 after switching on the active boiler Communication error with the...
Quinta Pro 30 - 45 - 65 - 90 - 115 8. Troubleshooting 8.3.1. Error readout memorised 1. Press the two keys f simultaneously and then key [+] until the symbol c flashes on the menu bar. 2. Select the installers menu using the key S . c0de appears on the display.
8. Troubleshooting Quinta Pro 30 - 45 - 65 - 90 - 115 8.3.2. Deletion of the error display 1. Press the two keys f simultaneously and then key [+] until the symbol c flashes on the menu bar. 2. Select the installers menu using the key S . c0de appears on the display.
Quinta Pro 30 - 45 - 65 - 90 - 115 9. Spare parts Spare parts General When it is observed subsequent to inspection or maintenance work that a component in the boiler needs to be replaced, use only original spare parts or recommended spare parts and equipment.
10. Checklists Quinta Pro 30 - 45 - 65 - 90 - 115 10 Checklists 10.1 Checklist for commissioning No. Work to be undertaken for commissioning Attachment / Measured values Filling the central heating system with water and checking the water pressure...
Quinta Pro 30 - 45 - 65 - 90 - 115 10. Checklists 10.2 Checklist for periodic inspection and maintenance Inspection and/or service activities Confirmation and date Checking the hydraulic pressure (Recommendation: 1,5 to 2 bar) Checking the tightness of the flue gas evacuation and air...
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