TABLE OF CONTENTS Preface 1 General description of the boiler 2 Construction Boiler layout Operating principle 3 Technical data and dimensions Dimensions Technical data General Specification 4 Efficiency information Annual efficiency Heat to water efficiency 5 Application information 6 Control and safety equipment The control panel 6.1.1 General...
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Remeha Quinta 45/65 6.6.7 DHW cut-in temperature (B) 6.6.8 Fan Speed at DHW full load (C) Forced part load time after start (HTG only - G) 6.6.9 6.6.10 DHW control stop set point (I) 6.6.11 DHW control option (J) 6.6.12 HTG cut in temp (N) 6.6.13 Boiler type (P)
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8.2.5 High limit temperature protection 8.2.6 Low-water protection (flow and content) External connections Boiler control 8.4.1 Modulating (two wire control) 8.4.2 Analog control (0-10 Volt dc) 8.4.3 On / off control (1 x no volt switched pair) 8.4.4 High / low control (2 x no volt switched pairs) DHW control (Broag priority) 8.5.1 Temperature control...
PREFACE These technical instructions contain useful and important information for the correct operation and maintenance of the Remeha HTG boilers, models Quinta 45 and 65. Read these instructions carefully before putting the boiler into operation, familiarise yourself with it’s control functions and operation, strictly observing the instructions given.
GENERAL DESCRIPTION OF THE BOILER The Remeha Quinta 45 and 65 are wall hung condensing boilers which may be also installed free standing on a suitable frame (option). The one piece cast aluminium heat exchanger and other major components are contained within a sealed air box. This forms the main boiler casing with a removable front section for maintenance purposes.
Remeha Quinta 45/65 CONSTRUCTION 2.1 Boiler layout Fig. 01 Boiler layout Remeha Quinta 45 and 65 1. Automatic air vent 9. Control panel 10. Facility for incorporating a rematic 2. Air supply fan ® 3. Gas combi-block (with governor) weather compensated boiler control 4.
(the flue gas temperature is reduced to approximately 5°C above the temperature of the system return water) then discharged via the condensate collector, vertically through the 80/125 mm (Quinta 45) or 100/150 mm (Quinta 65) combined flue/air connection to atmosphere.
Combustion air supply connection 125 mm Ø i/d (Quinta 45) and 150 Ø i/d (Quinta 65) Combustion air supply connection 80 mm Ø i/d (Quinta 45) and 100 Ø i/d (Quinta 65) Flue gas connection 80 mm Ø i/d (Quinta 45) and 100 mm Ø i/d (Quinta 65) Holes for mounting bracket...
NOTE: NCV = Hi, GCV = Hs APPLICATION INFORMATION The Quinta 45 and 65 can be used on all new and re-furbishment projects in both sin- gle and multiple configurations. Conventional and room sealed flue system capability means that the boiler can be sited almost anywhere within a building.
Remeha Quinta 45/65 6.1.2 Layout of the control panel Fig. 03 Control panel 00W4H7900044 a. ‘code’-display operating mode: only one digit 1 Indicates on user level: setting mode: digit with dot ! read-out mode: digit with flashing dot ! shut-off mode: letter b...
6.1.3 Combined key functions (in operating mode only) When the boiler is in the operating mode, keys with the illuminated symbols above have a double function (Program and Switch). To use them for a Program function press the key once - and for a Switch function (either on or off) press the key and hold for 2 secs.
Remeha Quinta 45/65 6.1.4 Display of values with more than two digits The display has only two digits available therefore values over this are displayed as follows : - negative values will be indicated by a dot behind the last digit e.g. 1) = -10...
6.2 Flow diagram control system press the ‘m’ -key press the ‘s’-key tdisplay ‘code’-display Operating mode, Flow temperature or shut-off code see Par. 6.3 only digit or letter ! Flow temperature set point Setting mode, see Par.6.5 & digit or letter with dot service engineer level only: C12 $ Flow temperature set point during forced part...
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Remeha Quinta 45/65 tdisplay ‘code’-display Actual flow temperature Actual return temperature Read-out mode, Actual DHW temperature (with sensor) see Par. 6.7 Actual outdoor temperature (with Chronotherm sensor) digit or letter with flashing Flow temperature (set point) & Actual heat demand status...
6.3 Operating mode (x[[) During operation the code-display shows the status (position in cycle) of the boiler, whilst the t-display indicates the actual flow temperature. The digits or letters in the code-display have the following meaning: Code Description Standby: there is no heat demand from control system. Pre-purge: before start-up, the boiler is purged for 3 seconds.
- Press the ‘reset’-key imidiately followed by pressing the ‘m’-key for about 12 sec - ‘code’- display shows P - Use [+] and [-]-keys to enter correct boiler parameter (Quinta 45: P=44; Quinta 65: P=64 - Press ‘e’-key to confirm settings...
6.5.1 Flow temperature set point (!) The required flow temperature is adjustable from 20 to 90°C (factory default 80°C). Fig. 04 Typical setting change procedure 6.5.2 Pump run on time HTG (@) Pump run on time can be adjusted (Please refer to installation contractor) - Press the ‘m’...
Remeha Quinta 45/65 6.5.3 DHW temperature set point (3) The DHW temperature is adjustable from 20 to 75°C (factory default 55°C). Only with Broag DHW priority sensor. - Press the ‘m’ -key until the digit ! (with dot) appears in the ‘code’-display.
t -display Description Boiler control option First segment Boiler enabled internal modulation with booster on * Boiler high/low Boiler enabled internal modulation with booster off * Analog signal 0-10V on temperature Analog signal 0-10V on output % t -display Description Operation mode Second segment HTG and DHW off...
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Remeha Quinta 45/65 Code Description Setting range Preset 20 - 90ºC Flow temperature set point during forced part load High limit temperature set point 90 – !0 (= 110°C) )0 (=100)* 10 – 60 hundreds Fan speed at full load (HTG) &...
Par. 7.4.7. 6.6.3 Fan speed at full load HTG (^) Adjustable from 18 to 100% output (= 1100 (Quinta 45) / 1200 (Quinta 65) to 5200 rpm), factory default 52 (100%). This value sets the maximum output of the boiler.
55 +20 + 5 - 5 = 75 6.6.8 Fan Speed at DHW full load (C) Adjustable from 18 to 100% output (= 1100 (Quinta 45) / 1200 (Quinta 65) to 5200 rpm), factory default 52 (100%). This value sets the maximum output of the boiler.
(unless flow temperature exceeds flow temperature setpoint). Parameter O not applicable 6.6.13 Boiler type (P) Factory default 44 (Quinta 45) and 64 (Quinta 65), must not be changed. Parameter T factory set must not be changed. 6.6.14 Maximum delay time (U) Adjustable from 00 - 99 minutes, factory default 15 minutes (15).
Remeha Quinta 45/65 6.6.15 Start and end point analog signal (Q and Y) Start point (0 Volt): adjustable between 5) (-50)°C and +50°C, factory default 00°C. This value sets the required flow temp at 0 Volt signal input (restricted by the min flow set point).
Code Description Example 5250 r/m 52 hundreds Fan speed > 50 units14 Fan speed Table 11 Fan speed mode service level 6.9 Failure mode (x00) To check the latest failure with the accompanying operating codes and relevant tem- peratures. Using the ‘m’ -key, press repeatedly until 1 (flashing digit) appears in the ‘code’-dis- play.
Standards and codes of practice, including the latest local and national regulations for this type of equipment. Important: The Remeha Quinta 45 and 65 are CE certified applianced and must not therefore be modified or installed in any way contrary to these “Installation and Maintenance Instructions”.
7.3 Flue gas discharge and air supply 7.3.1 General The Remeha Quinta 45 and 65 is suitable for conventional room ventilated or room sealed operation. Specify at the time of ordering if the boiler is to be installed for twin pipe room sealed operation.
The flue outlet should terminate with reduction cone and bird guard only (chinamans hat or GLC type terminals etc. should not be used). Use vertical flue terminal MG 87973 (Quinta 45) or MG 87969 (Quinta 65) for classifi- cation C33.
Use horizontal flue terminal MG 87980 (Quinta 45) or MG 87990 (Quinta 65) for clas- sification C13. Flue material for classification C6 must comply EN 483 annex N and must always be in draft condition. Air supply: Material: Single walled, rigid or flexible: aluminium, stainless steel and plastic (to comply with building regulations).
Remeha Quinta 45/65 Example: Quinta 65, total length 15 m, 2 bends 90°. 15 m + 2 x 4.9 = 24.8 < 27: flue OK. Note: If the design parameters are outside the values shown in the above table or there is any doubt over the flue system, please contact our technical department for calculation to be undertaken.
Different pressure zones 04W4H7900004 The Remeha Quinta boilers (twin connection only) are capable of operating with the air inlet and flue outlet in different pressure zones (CLV System). There are some restrictions to the flue/air inlet lengths and max height differences which have been detailed in Fig.
Remeha Quinta 45/65 NOTE: this system may not be used in areas with adverse wind conditions (i.e. in some coastal regions). NOTE: If the design parameters are outside the values shown in the above table or there is any doubt over the flue system, please contact our technical department for calculation to be undertaken.
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- Chemical changes in the untreated system water Suitable chemicals and their use should be discussed with a specialist water treatment company prior to carrying out any work (environmental aspects, health aspects). The specification of the system and manufacturers recommendations must be taken into account, along with the age and condition of the system.
+ 20. 7.5 DHW production The Remeha Quinta 45 and 65 is supplied as standard with an inbuilt DHW control. This control, when used in conjuction with the optional Broag DHW sensor or ther- mostat (not a Broag supply), a 3-way diverting valve or DHW pump, can provide boos- ted primary flow temperature independent of the variable temperature flow for the fully condensing mode.
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(provided there was still a HTG demand. If no HTG demand, the selected pump will run on for a maximum of 5 minutes). A Broag high output indirect calorifier can be connected to the Remeha Quinta 45 and 65 in accordance with the schematic sketch shown (see Fig. 11 and 12).
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Remeha Quinta 45/65 Fig. 11 Remeha Quinta with calorifier and three way valve 04W4HHS00001 Fig. 12 Remeha Quinta with calorifier and DHW pump 04W4HHS00002...
Broag. Please see separate leaflet for more details. ELECTRICAL INSTALLATION 8.1 General The Remeha Quinta 45 and 65 is supplied as standard with electronic control and flame ionisation safety controls with a specially designed microprocessor at the heart of the control system.
‘reset’-key on the control panel. 8.2.6 Low-water protection (flow and content) The Remeha Quinta 45 and 65 is supplied with a low-water protection on the basis of temperature measurement, see Fig. 22 Boiler sensor resistance/temp graph. By modu- lating back at the moment that the water flow threatens to fall too low, the boiler is kept operating for as long as possible.
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Fig. 14 Terminal strip Remeha Quinta 45 and 65 04W4H7900001 *) remove fitted wire link to use, see Par. 8.9...
6. Print for common alarm and boiler run indication 7. 230 Volt power supply 8.4 Boiler control The Remeha Quinta 45 and 65 can be controlled using one of the following methods : 8.4.1 Modulating (two wire control) When using the optional Broag-Remeha compensating controllers the heat output modulates between the minimum and maximum value on the basis of the boiler flow temperature sensor.
- SR5240 - Optimising / weather-compensated boiler control for single boiler. These controls are supplied with outside sensor and mounting kit for installation in the boi- ler. Communication between the Optimising / weather-compensated control and the boi- ler control system is via an interface PCB supplied with the kit (to fit see fig. 17). Connection via a two-core cable and plug supplied to plug K2 in the boiler.
Remeha Quinta 45/65 Fig. 17 Fitting the interface 05W4H7900008 8.4.2 Analog control (0-10 Volt dc) The heat output modulates between the minimum and the maximum value on the basis of the voltage supplied by an external analog (0 -10V) input; terminal connections 1 (gnd) and 2 (+).
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Input voltage [V Fig. 18 Temperature Input voltage [V Fig. 19 Output...
8.5 DHW control (Broag priority) 8.5.1 Temperature control With a Remeha temperature sensor or with a standard (volt free) DHW thermostat connected to terminals 7 and 8. NOTE: boiler will only provide a setting and read out facility with the sensor option.
BEFORE the boiler is fired and commisioned for the first time on propane. Adjust the fan speed from 5200 rpm to 4600 rpm (HTG and DHW, see Par. 6.6.3 and 6.6.8) and the gas rate screw app. 3 turns clockwise (Quinta 45) or app. 4 turns clockwise (Quinta 65) 12.
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Remeha Quinta 45/65 14. Use manual override to start the boiler. 15. The boiler should start with the run sequence indicated in the code-display, see Par. 6.3. 16. Check the boiler for correct gas/air setup in full load and part load by measuring...
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22. Check system controls. 23. Set system controls to the required values NOTE: The Remeha Quinta 45 and 65 is supplied with a number of factory default set- tings which should be correct for most installations. If other setting values are required:...
Remeha Quinta 45/65 9.2 Shut-down 9.2.1 Temporary shut-down with frost protection - do not isolate the electric power supply - do not close the gas cock. - use the switch function, see Par. 6.1.3. 9.2.2 Permanent shut-down without frost protection...
Only with rematic ® LED 1 is not flashing? Interface or control box SR 5240 or 2945 C3 is faulty K control: LED 2 is not flashing? Interface or control is Check the communi- faulty cation between control Both LED’s are flashing? If the wiring is correct, and boiler by means Check the wiring on the...
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Remeha Quinta 45/65 Description Cause/check points and remedy Flame simula- - Gas valve shuts but burner surface continues to glow tion due to incorrect combustion. - Gas valve off but leaking on shut-down - burner flame continuing. Short circuit Check wiring.
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Setting failure - check parameter D (second digit must be 0) Failure of inter- - short circuit in flat cable: replace flat cable nal communi- - water/condensation on display cation bus - possibly external EMC contamination External inter- - The external interlock (terminals 10 and 14) open cir- lock cuit : check external interlock or replace link between terminals 10 and 14.
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Remeha Quinta 45/65 Other Control box Fault-codes: 3, 6, 7, 10, 13, 14, 15, 16, Codes failure 17, 41, 42, 44 and 60: - Press the ‘reset’-key - When fault returns, check wiring for short circuits - When faults still return, replace the control box Shut-off codes: B@%,B@*, B@(, b#) or b$#, see Par.6.4...
11 INSPECTION AND SERVICING INSTRUCTIONS 11.1 General The Remeha Quinta 45 and 65 has been designed to need minimum maintenance, but to ensure optimum efficiency we advise that once a year the boiler should be checked and if necessary cleaned and reset.
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Remeha Quinta 45/65 NOTE: 1. Please ensure that the mains power supply is isolated before components are dis- connected from the boiler for maintenance. 2. Care should be taken when stripping the boiler for maintenance making sure that all parts nuts, washers and gaskets etc. are kept safe, clean and dry.