Front Suspension; Rear Suspension; Engine Assembly; Thermal Unit And Timing System - Gilera Nexus 500 Workshop Manual

Nexus 500
Name
Plastic protection retaining screw
Coupling for oil on the integral braking system
pump
Coupling on the integral braking system device
(from the pump)
Front brake calliper - integral braking system de-
vice coupling
Rear brake calliper - integral braking system de-
vice coupling
• Locking with Loctite threadlock medium 243
Name
Front wheel shaft
Holding torque of lower ring nut
Fork stem mounting to the plate
Lower steering ring nut
Upper steering ring nut
Stem upper cap
Screw securing handlebar to steering tube
Pumping element fixing screw
Safety screw on fork leg
Wheel fastening screws
* Tighten and loosen completely. ** Tighten and loosen by 90°
Name
Engine - chassis fixing pin
Central stand retainers
Muffler heat guard retainers
Side stand clamp
Rear wheel axle
Connection of rear shock absorber to support con-
necting rod
Rear shock absorber retainer to the chassis
Upper strut connection
Clamping of connection rod supporting strut and
shock absorber to frame
Clamping of rear strut support to hub cover
Lower strut clamping
Rear strut support clamping to crankcase
Assembly plate mounting on strut support
• Locking with Loctite threadlock medium 243
Name
Starter motor screws
Name
Spark plug
Head fixing stud bolts:
Head fixing nuts

FRONT SUSPENSION

REAR SUSPENSION

ENGINE ASSEMBLY

THERMAL UNIT AND TIMING SYSTEM

Characteristics
Torque in Nm
5 - 6
16 ÷ 20
20 ÷ 25
20 ÷ 25
20 ÷ 25
Torque in Nm
45 ÷ 50
20 ÷ 25
20 ÷ 25
10 - 13 **
36 - 39
35 - 55
45 - 50
25 - 35
6 ÷ 7
33 - 37
Torque in Nm
100 - 120
25 - 30
6 - 8
15 ÷ 20
104 ÷ 126
38 - 46
38 - 46
56 - 70
73 - 80
20 - 25
30 - 35
11 - 13
11 - 13
Torque in Nm
11 ÷ 13
Torque in Nm
12 ÷ 14
***
10 - 12
CHAR - 7