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Gilera Nexus 500 Manuals
Manuals and User Guides for Gilera Nexus 500. We have
3
Gilera Nexus 500 manuals available for free PDF download: Workshop Manual, User Manual
Gilera Nexus 500 Workshop Manual (400 pages)
Brand:
Gilera
| Category:
Scooter
| Size: 12.82 MB
Table of Contents
Index of Topics
5
Characteristics
6
Maintenance Rules
7
Safety Rules
7
Dimensions and Mass
8
Vehicle Identification
8
Weight
8
Capacities
9
Electrical System
9
Frame and Suspensions
9
Braking Plant Installation
10
Wheels and Tyres
10
Tightening Torques
11
Table of Contents
12
Assembly Clearances
13
Cylinder - Piston Assy
13
Muffler Retainer
13
Notice of Technical Servicing
13
Overhaul Data
13
Categories of Coupling
14
Crankcase - Crankshaft - Connecting Rod
14
Height at Which the Diameter Should be Measured
14
Piston Rings
14
Crankshaft Alignment
15
Diameter of Crankshaft Bearings
15
Max. Admissible Displacement
15
Axial Clearance between Crankshaft and Connecting Rod
16
Slot Packing System
16
Base Gasket Thickness
17
Products
17
Tooling
18
Tools
19
Maintenance
30
After 1,000 Km or 4 Months
31
Every 2 Years
31
Every 3,000 Km
31
Maintenance Chart
31
After 12,000 Km or 24 Months and 60,000 Km
32
After 18,000 Km and after 54,000 Km
32
After 6,000 Km or 12 Months
32
After 24,000 Km
33
After 30,000 Km, 42,000 Km and 66,000 Km
33
After 36,000 Km
33
After 48,000 Km
34
After 72,000 Km
34
Check and Replacement
35
Hub Oil
35
Spark Plug
35
Air Filter
37
Engine Oil
38
Engine Oil Filter
39
Engine Oil Drainage Plug
40
Checking the Valve Clearance
41
Cooling System
41
Oil Pressure Warning Light
41
Level Check
42
Braking System
43
Top-Up
43
Headlight Adjustment
44
Checking the End Compression Pressure
45
Components Arrangement
48
Diagnostic Socket
48
Wiring Colour Chart
48
H.V. Coil
49
Overturn Sensor
49
Saddle Opening ECU Remote Control
49
Electronic Control Unit ECU
50
Immobiliser Decoder
50
Relays and Diode Group
50
Conceptual Diagrams
51
Ignition
51
Voltage Regulator
51
Headlights and Automatic Starter Section
53
Light and Flashing Light Bulbs Section
53
Battery Recharge and Starting
54
Level Indicators and Enable Signals Section
55
Safety Switches and Level Indicator Section
55
Battery Recharge Circuit
56
Checks and Inspections
56
Recharge System Voltage Check
56
Stator Check
56
Lights List
57
Look for any Leakage
57
Maximum Current Output Check
57
Voltage Regulator/Rectifier
57
Fuses
58
Dashboard
59
Fuse Holder
59
Data Check Function
62
Commissioning Sealed Batteries
63
Sealed Battery
63
Dry-Charge Battery
64
Check the Signal
66
Phonic Wheel
66
Ecu
67
Receiver Control Unit for Saddle Opener
68
Seat Opening Receiver
68
Engine Rev. Sensor
69
Analogue Odometer
70
Remote Seat Opening
70
Battery Replacement
71
Programming
71
Zeroing
71
Engine from Vehicle
73
Exhaust Assy. Removal
74
Removal of the Engine from the Vehicle
74
Engine
76
Automatic Transmission
77
Transmission Cover
77
Air Duct
78
Transmission Cover
78
Air Duct Filter
79
Removing the Driven Pulley Shaft Bearing
79
Transmission Cover
79
Baffle Roller
80
Plastic Roller
80
Refitting the Driven Pulley Shaft Bearing
80
Transmission Cover
80
Inspecting the Clutch Drum
81
Removing the Driven Pulley
81
Pin Retaining Collar
82
Removing the Clutch
82
Removing the Driven Half-Pulley Bearing
83
Inspecting the Driven Fixed Half-Pulley
84
Inspecting the Driven Sliding Half-Pulley
84
Refitting the Driven Half-Pulley Bearing
84
Refitting the Driven Pulley
85
Inspecting the Clutch Spring
86
Clutch Ring Nut
87
Refitting the Clutch
87
Drive-Belt
88
Removing the Driving Pulley
88
Inspecting the Rollers Case
89
Installing the Roller Container
91
Refitting the Driving Pulley
91
Installing the Fixed Driving Half-Pulley
92
Driving Pulley Nut
93
Refitting the Transmission Cover
93
End Gear
95
Removing the Hub Cover
95
Removing the Wheel Axle
95
Transmission Cover
95
Removing the Hub Bearings
96
Removing the Wheel Axle Bearings
96
Transmission Cover
97
Inspecting the Hub Cover
98
Inspecting the Hub Shaft
98
Refitting the Hub Cover Bearings
100
Refitting the Hub Bearings
101
Flywheel Cover
102
Removing the Flywheel Cover Components
104
Removing the Stator
104
Inspecting the Cover Components
107
Refitting the Stator
109
Refitting the Flywheel Cover Components
110
Refitting the Flywheel Cover
113
Battery
114
Flywheel and Starting
114
Starter Motor
114
Start-Up Remote Control Switch
115
Starter Transmission
115
Removing the Flywheel Magneto
117
Removing the Starter Motor
117
Inspecting the Flywheel Components
121
Starter Gear Rim
121
Intermediate Gear
122
Refitting the Free Wheel
122
Refitting the Intermediate Gear
123
Refitting the Flywheel Magneto
124
Cylinder Assy. and Timing System
126
Refitting the Starter Motor
126
Removing the Intake Manifold
127
Removing the Rocker-Arms Cover
127
Removing the Timing System Drive
128
Removing the Cam Shaft
130
Removing the Cylinder Head
131
Removing the Valves
132
Removing the Cylinder - Piston Assy.
133
Inspecting the Small End
134
Inspecting the Wrist Pin
134
Inspecting the Piston
135
Inspecting the Piston Rings
136
Removing the Piston
137
Choosing the Gasket
138
Refitting the Cylinder
139
Refitting the Piston Rings
139
Inspecting the Cylinder Head
140
Inspecting the Timing System Components
140
Inspecting the Valve Sealings
141
Inspecting the Valve Housings
142
Inspecting the Valves
142
Minimum Admissible Diameter
142
Standard Diameter
142
Inlet
143
Inspecting the Valve Stem Guide Clearance
143
Outlet
143
Standard Valve Length
144
Inspecting the Cam Shaft
145
Refitting the Valves
145
Admissible Limits
146
Standard Height
146
Refitting the Head and Timing System Components
147
Exhaust / Intake Head Fixing Nuts
148
Coolant Temperature Sensor:
149
Camshaft Retaining Bracket Screws:
150
Prescribed Clearance
154
Refitting the Timing Chain
154
Valve Lifter Mass Stop Bell Fixing Screws
154
Inspecting the Radial Air Gap
156
Refitting the Rocker-Arms Cover
157
Refitting the Intake Manifold
158
Tappet Cover Fixing Screws
158
Splitting the Crankcase Halves
160
Removing the Crankshaft
161
Removing the Countershaft
162
Replacing the Countershaft Bearings
163
Inspecting the Crankshaft Components
165
Inspecting the Crankshaft Alignment
166
Max Admissible Displacement:
166
Inspecting the Crankcase Halves
167
Check the Bench Bush
169
Inspecting the Crankshaft Plain Bearings
169
Countershaft
170
Coupling Chart
170
Coupling the Semi-Shafts with the Semi-Chassis and Bushes
170
Refitting the Crankshaft
170
Gear Mounting on Crankshaft Screws
171
Bulkhead Screws for Oil Pump Housing Cover
172
Refitting the Crankcase Halves
172
Lubrication
174
Recommended Engine Oil
174
Sump Capacity
174
Head Lubrication Control Jet
175
General Characteristics
176
Principle Diagram
176
Diagnosis Guide
177
Standard Values
178
Oil Pressure Check
179
Oil Pump Removal
180
Injection
186
Circuit Layout
187
Standard Values with the Engine Idling
190
EMS Injection System
194
Precautions
196
Electronic Control Unit Side
197
Ems Controller
197
Terminals Setup
197
EMS Circuit Diagram
198
Immobilizer Decoder
198
Engine Does Not Start
199
Engine Start-Up Problems
199
Engine Does Not Return to the Idling Speed/Idling Speed too High
201
Engine Does Not Rev down
201
Exhaust Backfires When Decelerating
201
Engine Revs Irregularly
202
Irregular Progress of the Engine with Valve Slightly Open
202
Poor Performance at Full Throttle
202
Constant Supply Circuit Check
203
Decoder Master-Box Circuit
203
Engine Knocking
203
Presence of Knocking (Overhead Knocking)
203
Key-Switch Power Supply Circuit Check
205
YES Go to 11
205
YES Go to 2 no Go to 4
205
YES Go to 5 no Go to 6
206
YES Go to 7
206
Diagnostic Circuit
208
Injection Warning Light Circuit
209
YES Go to 6 no Go to 7
209
YES Go to 4
210
Checking Stored Failures
211
Self-Diagnosis System
211
Deleting Stored Failures
212
Fuel Supply System
212
Circuit Diagram
213
Removing the Injector
214
Injector Fixing Screw
215
Refitting the Injector
215
Circuit Check
217
Pump Supply Circuit
217
Refitting the Butterfly Valve
217
YES Go to 22
219
Circuit Leak Test
221
Pressure Regulator Check
222
Fuel Pump and Filter Check
223
Pump Electrics Check
226
Resistor Check
226
Fuel Filter Check
227
Pump Consumption Check
227
Pump Bracket Overhaul
228
Limit Values
229
Inspecting the Injector Circuit
232
Pump Bracket Installation
232
Injector - H.V. Coil
233
YES Go to 2
233
020481Y Control Unit Interface Wiring
234
Specific Tooling
234
YES Go to 8
234
YES Point 12
234
YES Go to 16 no Go to 17
235
Inspecting the Injector Hydraulics
236
Troubleshooting
237
Immobiliser Circuit
238
System Components
238
Virgin Circuit
239
LED Signals
241
Setting the Circuit
241
Checking Master-Box Data
242
Deterring Blink
242
Resetting the Circuit
242
Code 1
243
Diagnostic Codes
243
Code 2
244
Code 3
245
Code 4
246
Immobiliser LED Does Not Come on
246
Tachometer
247
Resistance of the Rpm Timing Sensor
250
HT Coil
252
Spark Advance
258
Coolant Temperature Sensor
259
Temperature Voltage
263
Intake Air Temperature Sensor
264
Pressure Sensor
270
Throttle Valve Opening Sensor
270
Resetting the Throttle Valve Position Signal (TPS Reset)
275
Zeroing the Throttle
275
Step Motor
277
Suspensions
283
Front Wheel Hub Overhaul
284
Removing the Front Wheel
284
Front Fork
286
Refitting the Front Wheel
286
Check Pump Unit
287
Check the Spring Length
287
Servicing Fork Stems
288
Servicing Tapered Bearing Seats
288
Refitting Stems on Fork Legs
290
Tube Size
290
Steering Bearing
293
Reassembly of Steering Tapered Bearing Seats
294
Reassembly of Tapered Bearing in Steering
295
Assembly Plate Mounting on Strut Support
295
Refitting the Rear Wheel
297
Removing the Rear Wheel
297
Swing-Arm
297
Shock Absorbers
298
Centre-Stand
299
Side Stand
300
Rear Brake Calliper
303
Front Brake Calliper
306
Rear Brake Disc
308
Disc Inspection
309
Front Brake Disc
310
Front Brake Pads
312
Rear - Combined
315
Brake Pump Technical Data
317
Replace the Pressure Distribution Valve
318
Electric Fan Check
322
Technical Specifications
322
System Sealing Check
323
Coolant Replacement
324
System Top-Up Instructions
324
Water Pump - Overhaul
325
Water Pump Ceramic Seal
326
Water Pump Cover Screws
326
Thermostat
327
Excessive System Pressure
328
Cooling Fluid Consumption
329
Oil in the Fluid
329
Chassis
330
Rear Handlebar Cover
331
Seat
331
Instrument Panel
332
Headlight Assy.
333
Frame Central Cover
334
Legshield
334
Knee-Guard
335
Removing the Ignition Key-Switch When on *Off*
337
Front Wheel Housing
338
Taillight Assy.
338
Footrest
339
License Plate Holder
340
Side Fairings
340
Helmet Bay
342
Rear Mudguard
342
Helmet Compartment
343
Spoiler
343
Fuel Tank
344
Rear Central Cover
345
Front Mudguard
346
Radiator Fan
346
Flyscreen
347
Handles and Top Side Fairings
347
Pilot Lights Kit
348
Lower Cover
349
Pre-Delivery
350
Aesthetic Inspection
351
Safety Locks
351
Tightening Torques Inspection
351
Levels Check
352
Road Test
352
Static Test
352
Functional Inspection
353
Time
354
Crankcase
356
Crankshaft
357
Cylinder Assy.
358
Cylinder Head Assy.
359
Rocker Arms Support Assy
360
Rocking Lever Support Unit
360
Cylinder Head Cover
361
Driven Pulley
363
Oil Pump
364
Final Gear Assy
365
Final Reduction Gear Assembly
365
Driving Pulley
366
Flywheel Magneto
368
Butterfly Valve
369
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Gilera Nexus 500 Workshop Manual (406 pages)
Brand:
Gilera
| Category:
Scooter
| Size: 12.81 MB
Table of Contents
Index of Topics
5
Characteristics
7
Safety Rules
8
Maintenance Rules
8
Vehicle Identification
9
Dimensions and Mass
9
Weight
9
Engine
9
Transmissions
10
Capacity
10
Electrical System
10
Brakes
11
Chassis and Suspensions
11
Frame and Suspensions
11
Wheels and Tyres
12
Tightening Torques
12
Front Suspension
13
Rear Suspension
13
Engine Assembly
13
Thermal Unit and Timing System
13
Crankcase and Crankshaft
14
Final Reduction
14
Transmission Cover
14
Flywheel Cover
14
Cylinder - Piston Assy
15
Overhaul Data
15
Assembly Clearances
15
Lubrication
15
Piston Rings
16
Crankcase - Crankshaft - Connecting Rod
16
Categories of Coupling
16
Sealing Rings
16
Crankshaft
17
Max. Admissible Displacement
17
Axial Clearance between Crankshaft and Connecting Rod
18
Slot Packing System
19
Base Gasket Thickness
19
Products
19
Tooling
21
Tools
22
Maintenance
33
Maintenance Chart
34
Every 2 Years
34
Every 3,000 Km
34
After 1,000 Km or 4 Months
34
After 6,000 Km or 12 Months
35
After 12,000 Km or 24 Months and 60,000 Km
35
After 18,000 Km and after 54,000 Km
35
After 24,000 Km
36
After 30,000 Km, 42,000 Km and 66,000 Km
36
After 36,000 Km
37
After 48,000 Km
37
After 72,000 Km
38
Spark Plug
39
Check and Replacement
39
Hub Oil
39
Air Filter
41
Engine Oil
42
Engine Oil Filter
43
Oil Pressure Warning Light
45
Checking the Valve Clearance
45
Warning Light (Low Oil Pressure)
45
Cooling System
45
Level Check
46
Braking System
47
Top-Up
47
Headlight Adjustment
48
Checking the End Compression Pressure
49
Wiring Colour Chart
53
Components Arrangement
54
Diagnostic Socket
54
Overturn Sensor
54
H.V. Coil
54
Electronic Control Unit ECU
55
Immobiliser Decoder
55
Relays and Diode Group
56
Voltage Regulator
56
Ignition
57
Headlights and Automatic Starter Section
58
Light and Flashing Light Bulbs Section
59
Battery Recharge and Starting
60
Level Indicators and Enable Signals Section
61
Safety Switches and Level Indicator Section
61
Checks and Inspections
62
Battery Recharge Circuit
62
Stator Check
62
Stator Winding Check-Up
62
Lights List
63
Look for any Leakage
63
Maximum Current Output Check
63
Voltage Regulator/Rectifier
63
Fuses
64
Dashboard
66
Data Check Function
68
Sealed Battery
69
Dry-Charge Battery
70
Checking the Electrolyte Level
71
Charging Status Check
71
Specific Tooling
71
Phonic Wheel
72
Connectors
73
Ecu
73
Seat Opening Receiver
74
Engine Rev. Sensor
75
Analogue Odometer
77
Remote Seat Opening
77
Battery Replacement
77
Zeroing
78
Programming
78
Engine from Vehicle
79
Removal of the Engine from the Vehicle
80
Removal of Engine
81
Automatic Transmission
84
Air Duct
85
Air Duct Filter
86
Removing the Driven Pulley Shaft Bearing
86
Refitting the Driven Pulley Shaft Bearing
87
Baffle Roller
87
Plastic Roller
87
Removing the Driven Pulley
88
Inspecting the Clutch Drum
88
Removing the Clutch
89
Pin Retaining Collar
89
Removing the Driven Half-Pulley Bearing
90
Refitting the Driven Half-Pulley Bearing
91
Inspecting the Driven Sliding Half-Pulley
91
Inspecting the Driven Fixed Half-Pulley
91
Refitting the Driven Pulley
92
Inspecting the Clutch Spring
93
Refitting the Clutch
94
Bell Assembly
94
Removing the Driving Pulley
95
Inspecting the Rollers Case
96
Refitting the Driving Pulley
97
Installing the Roller Container
97
Installing the Fixed Driving Half-Pulley
98
Refitting the Transmission Cover
100
Removing the Hub Cover
101
End Gear
101
Removing the Wheel Axle
102
Removing the Hub Bearings
102
Removing the Wheel Axle Bearings
103
Inspecting the Hub Shaft
104
Inspecting the Hub Cover
105
Refitting the Hub Cover Bearings
107
Refitting the Hub Bearings
108
Refitting the Ub Cover
108
Removing the Flywheel Cover Components
110
Removing the Stator
111
Inspecting the Cover Components
114
Refitting the Stator
116
Refitting the Flywheel Cover Components
117
Refitting the Flywheel Cover
119
Flywheel and Starting
121
Starter Motor
121
Battery
121
Start-Up Remote Control Switch
121
Removing the Starter Motor
124
Removing the Flywheel Magneto
124
Inspecting the Flywheel Components
128
Starter Gear Rim
128
Intermediate Gear
129
Loctite 243 Medium-Strength Threadlock
130
Refitting the Intermediate Gear
130
Refitting the Flywheel Magneto
131
Refitting the Starter Motor
133
Cylinder Assy. and Timing System
133
Removing the Intake Manifold
134
Removing the Rocker-Arms Cover
134
Removing the Timing System Drive
134
Removing the Cam Shaft
137
Removing the Cylinder Head
137
Removing the Valves
139
Removing the Cylinder - Piston Assy.
140
Inspecting the Wrist Pin
141
Inspecting the Small End
141
Inspecting the Piston
142
Inspecting the Piston Rings
143
Fitting Clearance (Cylindrin/Pison)
143
Removing the Piston
144
Choosing the Gasket
145
Refitting the Piston Rings
146
Refitting the Cylinder
146
Inspecting the Cylinder Head
147
Inspecting the Timing System Components
147
Standard Diameter
147
Inspecting the Valve Sealings
148
Minimum Admissible Diameter
149
Inspecting the Valve Housings
149
Inspecting the Valves
149
Inspecting the Valve Stem Guide Clearance
150
Inlet
150
Outlet
150
Standard Valve Length
151
Inspecting the Springs and Half-Cones
151
Refitting the Valves
152
Inspecting the Cam Shaft
152
Standard Height
153
Admissible Limits
153
Refitting the Head and Timing System Components
155
Prescribed Clearance
161
Refitting the Timing Chain
161
Inspecting the Radial Air Gap
163
Refitting the Rocker-Arms Cover
164
Refitting the Intake Manifold
165
Crankcase - Crankshaft
166
Splitting the Crankcase Halves
167
Removing the Crankshaft
168
Removing the Countershaft
169
Replacing the Countershaft Bearings
170
Inspecting the Crankshaft Components
172
Max Admissible Displacement
173
Inspecting the Crankcase Halves
174
Inspecting the Crankshaft Plain Bearings
176
Check the Bench Bush
176
Refitting the Crankshaft
177
Coupling Chart
177
Countershaft
177
Refitting the Crankcase Halves
179
Technical Specifications
181
Sump Capacity
181
Recommended Engine Oil
181
Oil Pump
182
By-Pass
182
Pre-Filter
182
Oil Filter
182
General Characteristics
183
Principle Diagram
183
Conceptual Diagrams
183
Diagnosis Guide
184
Standard Values
185
Oil Pressure Check
186
Oil Pump
187
Circuit Layout
194
Standard Values with the Engine Idling
197
EMS Injection System
201
Precautions
203
Terminals Setup
204
Electronic Control Unit Side
204
System Side
204
Immobilizer Decoder
205
EMS Circuit Diagram
206
Troubleshooting Procedure
207
Engine Does Not Start
207
Starting Difficulties
207
Engine Start-Up Problems
207
Engine Stops at Idle
208
Engine Does Not Rev down
208
Exhaust Backfires in Deceleration
209
Engine Revs Irregularly
209
Poor Performance at Full Throttle
210
Constant Supply Circuit Check
211
Engine Knocking
211
Decoder Master-Box Circuit
211
Presence of Knocking (Overhead Knocking)
211
Table of Contents
212
Key-Switch Power Supply Circuit Check
213
YES Go to 2 no Go to 4
213
YES Go to 11
213
YES Go to 5 no Go to 6
214
YES Go to 7
214
Diagnostic Circuit
216
Injection Warning Light Circuit
217
YES Go to 6 no Go to 7
217
YES Go to 4
218
Checking Stored Failures
219
Self-Diagnosis System
219
Fuel Supply System
221
Circuit Diagram
222
Removing the Injector
222
Refitting the Injector
223
Pump Supply Circuit
225
Refitting the Butterfly Valve
225
Circuit Check
226
Circuit Leak Test
229
Pressure Regulator Check
230
020460Y Scooter Diagnosis and Tester
231
Fuel Pump and Filter Check
231
Specific Tooling
231
YES Go to 2
231
YES Go to 4 no Go to 5
231
YES Go to 2
232
Pump Electrics Check
234
Resistor Check
234
Fuel Filter Check
235
Pump Consumption Check
235
Pump Bracket Overhaul
236
Limit Values
237
Pump Bracket Installation
240
Injector - H.V. Coil
241
Inspecting the Injector Circuit
241
YES Go to 2
241
YES Go to 3
242
YES Point 12
242
Inspecting the Injector Hydraulics
244
Troubleshooting
245
Suggestion for Troubleshooting
246
Immobiliser Circuit
246
System Components
247
Virgin Circuit
248
Setting the Circuit
249
LED Signals
250
Deterring Blink
250
Checking Master-Box Data
251
Resetting the Circuit
251
Replacing the Small Cylinder
251
Decoder Replacement
251
HT Coil
261
Circuit Diagram
261
Inspecting the Spark Plug Shielded Cap
266
Spark Advance
266
Coolant Temperature Sensor
268
Temperature Voltage
272
Intake Air Temperature Sensor
273
Throttle Valve Opening Sensor
279
Connect the Diagnostic Tester
284
Step Motor
286
Suspensions
293
Removing the Front Wheel
294
Front Wheel Hub Overhaul
294
Refitting the Front Wheel
296
Front Fork
296
Servicing Fork Stems
298
Servicing Tapered Bearing Seats
298
Check Pump Unit
298
Installing Stems on Fork Legs
300
Tube Size
301
Steering Bearing
303
Reassembly of Tapered Bearing in Steering
305
Removing the Rear Wheel
307
Swing-Arm
308
Shock Absorbers
309
Centre-Stand
309
Side Stand
310
Specifications
312
Rear Brake Calliper
313
Front Brake Calliper
316
Rear Brake Disc
318
Disc Inspection
319
Front Brake Disc
320
Front Brake Pads
321
Rear Brake Pads
323
Rear - Combined
324
Brake Pump Technical Data
326
Coolant Replacement
333
Water Pump - Overhaul
334
Water Pump Ceramic Seal
335
Thermostat
336
Excessive System Pressure
337
Oil in the Fluid
338
Cooling Fluid Consumption
338
Chassis
339
Seat
340
Rear Handlebar Cover
340
Instrument Panel
341
Headlight Assy.
342
Frame Central Cover
343
Legshield
343
Knee-Guard
344
Removing the Ignition Key-Switch When on *Off*
346
Front Wheel Housing
347
Taillight Assy.
347
Footrest
348
Side Fairings
349
License Plate Holder
349
Rear Mudguard
351
Helmet Bay
351
Spoiler
352
Fuel Tank
353
Rear Central Cover
354
Front Mudguard
355
Radiator Fan
355
Handles and Top Side Fairings
356
Flyscreen
356
Pilot Lights Kit
357
Lower Cover
358
Pre-Delivery
359
Aesthetic Inspection
360
Tightening Torques Inspection
360
Levels Check
361
Road Test
361
Static Test
361
Functional Inspection
362
Time
363
Crankcase
365
Cylinder Assy.
367
Cylinder Head Assy.
368
Rocker Arms Support Assy.
369
Cylinder Head Cover
370
Driven Pulley
372
Final Gear Assy.
374
Driving Pulley
375
Transmission Cover
376
Flywheel Magneto
377
Butterfly Valve
378
Exhaust Pipe
379
Air Cleaner
380
Legshield Spoiler
383
Central Cover
384
Mudguard
385
Handlebar Covers
387
Handlebar Components
388
Locks
390
Turn Signal Lights
391
Front Wheel
393
Rear Wheel
394
Fuel Pump
395
Electric Devices
396
Front Suspension
402
Rear Suspension
403
Cooling System
404
Windscreen
406
Gilera Nexus 500 User Manual (110 pages)
Brand:
Gilera
| Category:
Scooter
| Size: 1.09 MB
Table of Contents
Table of Contents
5
Vehicle
7
Dashboard
9
Instruments
11
Indicator Unir
12
Clock
13
Digital Lcd Display
14
Maintenance Icons
15
Setting the Total and Trip Odometers
15
Setting the Date Function
16
MODE* Button
16
Key Switch
17
Locking the Steering Wheel
18
Releasing the Steering Wheel
18
Switch Direction Indicators
18
Horn Button
19
Light Switch
19
Emergency Flashing Light Button
20
Start-Up Button
20
Engine Stop Button
21
The Immobilizer System
21
Keys
22
Immobilizerdevice Enabled Indicator Led
23
Operation
23
Programming the Immobilizer System
24
Saddle Opening Remote Control
25
Remote Control Programming
25
Accessing the Fuel Tank
27
Power Supply Socket
28
The Saddle
29
Opening the Saddle to Access the Helmet Compartment by Remote Control
29
Identification
31
Adjusting the Windscreen
32
Use
35
Checks
36
Tyre Pressure
37
Shock Absorbers Adjustment
38
Alignment Adjustment
39
Anti-Overturning Sensor
39
Running in
40
Starting up the Engine
40
Precautions
42
Difficult Start up
43
Stopping the Engine
43
Stand
44
Automatic Transmission
46
Safe Driving
46
Maintenance
49
Engine Oil Level
50
Engine Oil Level Check
50
Engine Oil Top-Up
51
Warning Light (Insufficient Oil Pressure) (03_03
51
Engine Oil Change
52
Hub Oil Level
53
Tyres
55
Spark Plug Dismantlement
57
Removing the Air Filter
58
Cooling Fluid Level
61
Checking the Brake Oil Level
62
Braking System Fluid Top up
63
Battery
64
Use of a New Battery
64
Checking the Electrolyte Level
65
Long Periods of Inactivity
66
Fuses
67
Front Light Group
72
Headlight Adjustment
74
Front Direction Indicators
75
Rear Turn Indicators
75
Number Plate Light
76
Helmet Compartment Lighting Bulb
76
Brake Light
77
Rear-View Mirrors
78
Front and Rear Disc Brake
79
Puncture
80
Periods of Inactivity
81
Cleaning the Vehicle
81
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