User Manuals: Gilera Stalker 50 50cc Scooter

Manuals and User Guides for Gilera Stalker 50 50cc Scooter. We have 3 Gilera Stalker 50 50cc Scooter manuals available for free PDF download: Service Manual, Manual

Gilera Stalker 50 Service Manual (165 pages)

Brand: Gilera | Category: Scooter | Size: 6 MB

Index of Topics
5
Safety Rules
7
Maintenance Rules
7
Vehicle Identification
8
Dimensions and Mass
8
Weights and Dimensions
8
Engine
9
Capacities
10
Electrical System
10
Frame and Suspensions
10
Brakes
10
Wheels and Tyres
10
Tightening Torques
11
Front Suspension
11
Front Brake
11
Coupling between Piston and Cylinder
12
Assembly Clearances
12
Piston Rings
13
Crankcase - Crankshaft - Connecting Rod
13
Sealing Rings
13
Axial Clearance between Crankcase, Crankshaft and Connecting Rod
13
Slot Packing System
14
Products
14
Recommended Products Table
14
Tool
16
Maintenance
24
Maintenance Chart
25
Checking the Spark Advance
25
Spark Plug
26
Hub Oil
26
Recommended Spark Plug
26
Locking Torques
26
Check
27
Replacement
27
Air Filter
28
Transmissions
28
Braking System Level Check
30
Braking System Top-Up
30
Headlight Adjustment
31
Troubleshooting
32
Engine Poor Performance
33
Rear Wheel Spins at Idle
33
Starting Difficulties
33
Excessive Oil Consumption/Exhaust Smoke
34
Engine Tends to Cut-Off at Full Throttle
34
Engine Tends to Cut-Off at Idle
34
Excessive Exhaust Noise
34
SAS Malfunctions
35
Transmission and Brakes
35
Clutch Grabbing or Performing Inadequately
35
Insufficient Braking
35
Brakes Overheating
36
Battery
36
Steering and Suspensions
36
Rear Wheel
36
Excessive Steering Play
37
Noisy Suspension
37
Suspension Oil Leakage
37
Components Arrangement
40
Voltage Regulator
40
H.V. Coil
40
Conceptual Diagrams
41
Ignition
41
Starter Remote Control
41
Headlights and Automatic Starter Section
42
Battery Recharge and Starting
43
Level Indicators and Enable Signals Section
44
Turn Signal Lights
45
Instruments and Warning Lights Control Board
46
Checks and Inspections
46
Check on the Pick up
47
Recharge Coil Check up
47
Check Continuity
47
Ignition Circuit
48
Stator Check
48
Voltage Regulator Check
48
Fault 1
49
Fault 2
49
Fault 3
49
Fault 4
50
Fault 5
50
Fuses
51
Sealed Battery
52
Dry-Charge Battery
52
Instructions for Refreshing the Stock Charge of an Open Circuit
52
Single Battery Charger
53
Multiple Battery Charger
53
Battery Maintenance
53
Recharging the Battery
54
Battery Cleaning
54
Engine from Vehicle
55
Removal of the Engine from the Vehicle
56
Automatic Transmission
59
Transmission Cover
59
Kickstart
59
Removing the Driven Pulley Shaft Bearing
60
Refitting the Driven Pulley Shaft Bearing
60
Removing the Driven Pulley
61
Inspecting the Clutch Drum
61
Removing the Clutch
61
Inspecting the Clutch
62
Pin Retaining Collar
62
Removing the Driven Half-Pulley Bearing
63
Inspecting the Driven Fixed Half-Pulley
63
Inspecting the Driven Sliding Half-Pulley
64
Refitting the Driven Half-Pulley Bearing
65
Inspecting the Clutch Spring
65
Refitting the Clutch
65
Refitting the Driven Pulley
66
Drive-Belt
66
Removing the Driving Pulley
67
Mixer Gears and Belt
67
Inspecting the Rollers Case
67
Refitting the Driving Pulley
68
End Gear
69
Removing the Hub Cover
69
Removing the Wheel Axle
69
Removing the Wheel Axle Bearings
70
Inspecting the Hub Shaft
71
Inspecting the Hub Cover
71
Refitting the Wheel Axle Bearing
72
Refitting the Ub Cover
72
Flywheel Cover
72
Cooling Hood
73
Cooling Fan
73
Removing the Stator
74
Refitting the Stator
74
Flywheel and Starting
74
Removing the Starter Motor
74
Removing the Flywheel Magneto
75
Inspecting the Flywheel Components
75
Refitting the Flywheel Magneto
76
Refitting the Starter Motor
76
Cylinder Assy. and Timing System
76
Removing the Intake Manifold
76
Removing the Cylinder Head
77
Removing the Cylinder - Piston Assy
77
Inspecting the Small End
78
Inspecting the Wrist Pin
78
Inspecting the Piston
78
Inspecting the Cylinder
79
Inspecting the Piston Rings
79
Removing the Piston
80
Inspecting the Timing System Components
81
Crankcase - Crankshaft
81
Splitting the Crankcase Halves
81
Removing the Crankshaft
82
Removing the Crankshaft Bearings
82
Refitting the Crankshaft Bearings
83
Inspecting the Crankshaft Alignment
83
Refitting the Crankshaft
84
Refitting the Crankcase Halves
85
Lubrication
86
Crankshaft Oil Seals Refitting
86
Oil Pump Removal
86
Oil Pump Refitting
87
Fuel Supply
87
Suspensions
89
Removing the Front Wheel
90
Refitting the Front Wheel
90
Handlebar
90
Handlebar Removal
91
Handlebar Refitting
91
Front Fork Removal
91
Front Fork Overhaul
92
Stem Removal
92
Removing Damper
92
Replacing Sealing Ring
93
Steering Column Removal
94
Steering Column Refitting
94
Steering Bearing Removal
94
Removing Steering Lock Nut
95
Refitting Steering Lock Ring Nut
95
Removing the Rear Wheel
96
Centre-Stand
97
Expulsion of Stand Fastening Pin to the Bracket
97
Fitting and Caulking the Stand Pin to the Bracket
97
Replace Complete Stand
97
Braking System
98
Front Brake Calliper Removal
99
Front Brake Calliper Overhaul
99
Front Brake Calliper Refitting
100
Front Brake Disc Removal
101
Front Brake Disc Refitting
101
Front Brake Disc Inspection
101
Front Brake Pads Removal
102
Front Brake Pads Refitting
103
Front Brake Pump
105
Rear Drum Brake
105
Drum Brake Adjustment
105
Drum Brake Removal
105
Chassis
107
Rear Handlebar Cover
108
Instrument Panel
108
Front Handlebar Cover
108
Headlight Assy
109
Frame Central Cover
109
Legshield
110
Knee-Guard
111
Taillight Assy
111
Footrest
112
Side Fairings
112
Rear Mudguard
113
Helmet Bay
114
Fuel Tank
114
Mixture Oil Tank
115
Pre-Delivery
116
Aesthetic Inspection
118
Tightening Torques Inspection
118
Levels Check
120
Road Test
120
Static Test
120
Functional Inspection
120
Time
122
Crankcase
124
Crankshaft
125
Cylinder Assy
126
Cylinder Head Assy
127
Driven Pulley
128
Oil Pump
129
Final Gear Assy
130
Driving Pulley
131
Starter Motor
133
Flywheel Magneto
134
Brake Shoes
135
Carburettor
136
Exhaust Pipe
137
Air Cleaner
138
Frame
139
Legshield Spoiler
140
Underseat Compartment
142
Mudguard
143
Tank Oil
145
Rear Shock-Absorber
146
Steering Column Bearings
147
Handlebar Components
148
Swing-Arm
150
Seat
151
Turn Signal Lights
153
Front Wheel
155
Electric Devices
157
Electronic Controls
159
Front Suspension
162

Gilera Stalker 50 Manual (64 pages)

Brand: Gilera | Category: Scooter | Size: 0 MB

Gilera Stalker 50 Manual (76 pages)

Brand: Gilera | Category: Scooter | Size: 1 MB

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