JUKI AMS-224E/IP-410 Instruction Manual
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JUKI AMS-224E/IP-410 Instruction Manual

JUKI AMS-224E/IP-410 Instruction Manual

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ENGLISH
aMS-224E / IP-410

INStructIoN MaNuaL

* "compactFlash(tM)" is the registered trademark of SanDisk corporation, u.S.a.


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Summary of Contents for JUKI AMS-224E/IP-410

  • Page 1: Instruction Manual

    ENGLISH aMS-224E / IP-410 INStructIoN MaNuaL * "compactFlash(tM)" is the registered trademark of SanDisk corporation, u.S.a.

  • Page 2: Table Of Contents

    coNtENtS !. MEcHaNIcaL SEctIoN (WItH rEGarD to tHE SEWING MacHINE)... 1 1. SPEcIFIcatIoNS ......................... 1 2. coNFIGuratIoN ......................... 2 3. INStaLLatIoN ........................3 3-1. Installing the throat plate auxiliary cover ..............3 3-2. table position adjustment: only for 6030 ..............4 3-3.
  • Page 3 (2) When performng wndng bobbn thread only ................35 2-12. using counter ......................35 (1) Settng procedure of the counter ....................35 (2) Count-up releasng procedure ....................37 (3) How to change the counter value durng sewng ................ 38 2-13. Performing new register of users’ pattern .............. 38 2-14.
  • Page 4 4. Error coDE LISt ......................84 5. MESSaGE LISt ........................91 #. MaINtENaNcE oF SaWING MacHINE ........... 94 1. MaINtENaNcE ........................94 1-1. adjusting the height of the needle bar (changing the length of the needle) ..94 1-2. adjusting the needle-to-shuttle relation ..............94 1-3.

  • Page 5: Mechanical Section (With Regard To The Sewing Machine)

    !. MEcHaNIcaL SEctIoN (WItH rEGarD to tHE SEWING MacHINE) 1. SPEcIFIcatIoNS Sewng area X (lateral) drecton 　　 Y (longtudnal) drecton AMS-224E-4530　: 450 mm ×　 300 mm AMS-224E-6030 600 mm × 300 mm Max. sewng speed 2,500 st/mn (When sewng ptch s 3 mm or less) Settable sttch length 0.1 to 12.7 mm (Mn.

  • Page 6: Configuration

    2. coNFIGuratIoN Ar regulator 1 Machne head 2 Wper swtch 3 Temporary stop swtch 4 Feedng frame 5 Intermedate presser 6 Thread stand 7 Operaton panel (IP-410) 8 Power swtch 9 Control box !0 Foot pedal – 2 –...

  • Page 7: Installation

    3. INStaLLatIoN 3-1. Installing the throat plate auxiliary cover 1. the throat plate auxiliary cover is very heavy and perform the installing work with two persons or more. 2. The stay and the like are set to the throat plate auxiliary cover and the fitting screws and washers to the bed are packed together with the accessories at the time of delivery. 3.

  • Page 8: Table Position Adjustment: Only For 6030

    1. Fix the throat plate auxiliary cover 3 so that is higher than the throat plate 2 (within 0.3 mm). When it is lower than the throat plate 2 , nee- dle breakage or the like due to the defective feed will be caused.
  • Page 9 2) Remove table fixing bolts 3 whch are mounted at two locatons of the table stand. * The followng steps 3) through 7) are the re- assembly procedure of the table. 3) Shft the table to adjust so that t laterally pro- trudes from the end of the table stand by 175 mm.

  • Page 10: Installing The Panel

    3-3. Installing the panel 1) Installng the IP-410 1) Open cover 1 and remove cable 2 once. Then connect t agan to the panel on the top surface of the table after passng t through the hole n the table. 2) Fx operaton panel nstallng plate 3 to an op- tonal place on the table wth two wood screws Install the panel at the position where...

  • Page 11: Installing The Thread Stand

    3-4. Installing the thread stand table 1) Assemble the thread stand. Then, put t n thread-stand mountng hole a or B n the machne table. 2) Tghten locknut 1 to fix the thread stand. 3) When celng wrng s possble, pass the power cord through spool rest rod 2 . 4) If thread sags, use thread stand gude arm (asm.) 3 .

  • Page 12: Changing The Height Of The Table And Stand

    3-7. changing the height of the table and stand WarNING : turn oFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. The height of the table (measured from the floor to the table) is adjustable to six different heights. 1 870mm 2 897mm 3 922mm 4 945mm 5 967mm 6 988mm It has been factory-adjusted to 2 at the time of delivery.

  • Page 13: Preparation Of The Sewing Machine

    4. PrEParatIoN oF tHE SEWING MacHINE 4-1. Lubrication WarNING : turn oFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. 1) Check that the place between lower lne B and upper lne a s 2) Apply one drop of ol to the hook race 1 part to spread filled with oil.

  • Page 14: Threading The Machine Head

    4-3. threading the machine head WarNING : turn oFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. ※ ※ threading of L-type thread guide in case of large return of twist.

  • Page 15: Adjusting The Thread Tension

    4-6. adjusting the thread tension If thread tenson controller No. 1 1 s turned clockwse, the length of remanng thread on the needle after thread trmmng wll be shorter. If t s turned counterclockwse, the length wll be longer. Longer Shorten the length to an extent that the thread s not slpped off.

  • Page 16: Adjusting The Thread Take-Up Spring

    4-8. adjusting the thread take-up spring 1) Adjustng the stroke Loosen setscrew 2 , and turn thread tenson asm. 3 . Turnng t clockwse wll ncrease the movng amount and the thread drawng amount wll ncrease. 2) Adjustng the pressure To change the pressure of the thread take- Increase up sprng 1 , nsert a thn screwdrver nto the...

  • Page 17: Needle Thread Clamp Device

    5-2. Needle thread clamp device By actuatng the needle thread clamp devce, trouble of sewng at the hgh-speed start (needle thread slp-off, sttch skppng or needle thread stan) s prevented, and can reduce gatherng (brd's nest) of needle thread on the wrong sde of cloth whle keepng stable sewng. When mountng the IP-410, changeover of moton ON/OFF s performed wth key.

  • Page 18: How To Use The Plastic Blank (Supplied With The Machine As An Accessory)

    (1) When wth thread clamp (moton), use the sewng machne after adjustng the needle thread length at the start of sewng to 40 to 50 mm. When the needle thread length s too long, the needle thread end held wth the needle thread clamp may be rolled n the seams. 1) In case of wth the needle thread clamp, the standard of the length of needle thread s 40 to 50 mm.

  • Page 19: Operation Section (With Regard To The Panel)

    @. oPEratIoN SEctIoN (WItH rEGarD to tHE PaNEL) 1. PrEFacE * Three knds of servce patterns are contaned n the meda of the accessores. H Type, G Type Knd H Type, G Type H Type, G Type (Vnyl leather) (Denm) Area ø...
  • Page 20 3) Folder structure of the media Store each file in the folders below of the media. Media drive VData VD00 . VDt Store vector format data. VD00 . VDt aMS00 . M3 Store M3 data. aMS00 . M3 SData SD00 .
  • Page 21 4) Inserting direction of the media 1 Turn the label sde of the CompactFlash(TM) to ths sde (place the notch of the edge to the rear. ) and nsert the part that has a small hole nto the panel. Media 1.

  • Page 22: When Using Ip-410

    2. WHEN uSING IP-410 2-1. Name of each section of IP-410 (Front) (right side) Touch panel・LCD dsplay secton READY key Changeover of the data nput screen and → the sewng screen can be performed. INFORMATION key Changeover of the data nput screen and →...

  • Page 23: Buttons To Be Used In Common

    2-2. Buttons to be used in common The buttons whch perform common operatons n each screen of IP-410 are as follows : CANCEL button Ths button closes the pop-up screen. → In case of the data change screen, the data beng changed can be cancelled.

  • Page 24: Basic Operation Of Ip-410

    2-3. Basic operation of IP-410 1 turn oN the power switch When the power is turned ON first, the language selection screen s dsplayed. Set the language you use. (It s possble to change wth Memory swtch U500.) When ending the selection screen with caNcEL but- or ENtEr button without performing the language selection, the language selection screen is...

  • Page 25: Lcd Display Section At The Time Of Sewing Shape Selection

    2-4. LcD display section at the time of sewing shape selection (1) Sewing shape data input screen Description Button and display Pattern button new regster screen s dsplayed. PATTERN BUTTON “@-2-15. Performing new register of pattern button” p.40. / Refer to NEW REGISTER button USERS’...
  • Page 26 Button and display Description SEWING SHAPE NO. dsplay Knd and No. of the sewng shape beng selected at present s dsplayed. There are 4 knds below of the knds of sewng shape. : Users' pattern : Vector format data : M3 data : Sewng standard format * Be sure to use the meda that has been formatted wth IP-410.

  • Page 27: SewNg Screen

    (2) Sewing screen Button and display Description PATTERN MOVE button Pattern move screen s dsplayed. “@-2-10. When setting of sewing product is difficult → Refer to because of interruption of needle tip” p.34. THREAD CLAMP button Effectve/neffectve of the thread clamp s selected. : Thread clamp neffectve : Thread clamp effectve I N T E R M E D I AT E P R E S S E R Intermedate presser s lowered and the ntermedate presser reference...
  • Page 28 Button and display Description SEWING SHAPE NO. dsplay Knd and No. of the sewng shape beng selected at present s dsplayed. There are 4 knds below of the knds of sewng shape. : Users' pattern : Vector format data 　　 : M3 data 　　...

  • Page 29: Performing Sewing Shape Selection

    2-5. Performing sewing shape selection 1 Display the data input screen. Only n case of the data nput screen (blue), the selecton of sewng shape can be performed. In case of the sewng screen (green), press READY key and dsplay the data nput screen (blue).
  • Page 30 5 Select the sewing shape. When UP or DOWN SCROLL button G s pressed, the SEWING SHAPE buttons H are changed over n order. Here, press the SEWING SHAPE button you desre to select. 6 Determine the sewing shape. When ENTER button I s pressed, the sewng shape s determned and the data nput screen s dsplayed.

  • Page 31: Changing Item Data

    2-6. changing item data WarNING : Be sure to confirm the shape of pattern after the change of X/Y enlargement/reduction ratio. There may be a dangerous case such as needle breakage by interference of needle with the presser or the like according to the set value. 1 Display the data input screen. In case of the data nput screen, the change of tem data can be changed.
  • Page 32 For example, nput X scale rate. Press A to dsplay the tem data nput screen. 3 Input the data. Input the value you desre wth ten keys and + / – keys F . 4 Determine the data. When ENTER button G s pressed, the data s deter- mned.

  • Page 33: Checking Pattern Shape

    2-7. checking pattern shape WarNING : Make sure without fail of the contour of the sewing pattern after selection of the sewing pattern. If the sewing pattern extends outside the work clamp feet, the needle will interfere with the work clamp. 1 Display the sewing screen.

  • Page 34: Performing Modification Of Needle Entry Point

    2-8. Performing modification of needle entry point Thread tenson value and ntermedate presser heght of the needle entry pont can be changed. (1) changing the thread tension value Press THREAD TENSION button A n the sewng screen to dsplay the thread tenson settng screen. Press THREAD TENSION SELECTION button B to dsplay the thread tenson command selecton screen.

  • Page 35: ChangNg The NtermedAte Presser HeGht Value

    (2) changing the intermediate presser height value Press INTERMEDIATE PRESSER button A n the sewng screen to dsplay the ntermedate presser foot heght reference value settng screen. Press INTERMEDIATE PRESSER SELECTION button B to dsplay the ntermedate presser heght ncrease/de- crease value selecton screen.

  • Page 36: How To Use Temporary Stop

    2-9. How to use temporary stop When TEMPORARY STOP swtch 1 s pressed durng sewng, the sewng machne can be stopped. At ths tme, the error screen s dsplayed to nform that the stop swtch has been pressed. (1) to continue performing sewing from some point in sewing 1 release the error.

  • Page 37: To Perform Re-SewNg From The Start

    (2) to perform re-sewing from the start 1 release the error. Press RESET button A to release the error. 2 Perform thread trimming. Press THREAD TRIM button B to perform thread trm- mng. When thread trmmng s performed, INTERMEDIATE PRESSER UP/DOWN button C , FEED BACKWARD button D , FEED FORWARD button...

  • Page 38: W Hen Setting Of Sewing Product Is Difficult Because Of Interruption Of Needle Tip

    2 -10. W hen setting of sewing product is difficult because of interruption of needle tip 1 Display the pattern button move screen. When PATTERN BUTTON MOVE button A s pressed, the pattern button move screen s dsplayed. 2 Move the pattern. Lower the presser, and nput the move drecton wth DIREC- TION key B .

  • Page 39: When PerformNg WNdNg BobbN Thread Only

    (2) When performing winding bobbin thread only 1 Display the bobbin winding screen. Press BOBBIN WINDER button A n the data nput screen (blue) and the presser comes down. Then the bobbn wndng screen s dsplayed. 2 Start bobbin winding. Depress the start pedal, and the sewng machne rotates and starts wndng bobbn thread.
  • Page 40 [ Sewing counter ] uP counter : Every tme the sewng of one shape s performed, the exstng value s counted up. When the exstng value s equal to the set value, the count-up screen s dsplayed. DoWN counter : Every tme the sewng of one shape s performed, the exstng value s counted down.

  • Page 41: Count-Up ReleasNg Procedure

    4 change of counter existing value In case of the sewng counter, press button F and n case of the No. of pcs. counter, press button G and the exstng value nput screen s dsplayed. Here, nput the exstng value. (2) count-up releasing procedure When the count-up condton s reached durng sewng work, the count-up screen s dsplayed and the buzzer beeps.

  • Page 42: How To Change The Counter Value DurNg SewNg

    (3) How to change the counter value during sewing 1 Display the counter value change screen. When you desre to revse the counter value durng sewng work due to the mstake or the lke, press COUNTER VALUE CHANGE button A on the sewng screen. The counter value change screen s dsplayed.

  • Page 43: Naming Users' Pattern

    3 Input the users’ pattern No. Input the users’ pattern No. you desre to newly regster wth the ten keys B . It s possble to retreve the users’ pattern No. whch has not been regstered wth the + or – button ( C and D ).

  • Page 44: Performing New Register Of Pattern Button

    2-15. Performing new register of pattern button 1 Display the data input screen. Only n case of the data nput screen (blue), new regster of the pattern button can be performed. In case of the sewng screen (green), press READY swtch and dsplay the data nput screen (blue).

  • Page 45: Lcd Display Section At The Time Of Pattern Button Selection

    2-16. LcD display section at the time of pattern button selection (1) Pattern button data input screen Button and display Description PATTERN BUTTON Pattern button copy screen s dsplayed. “@-2-19. copying pattern button” p.48. COPY button / Refer to PATTERN BUTTON Pattern button name nput screen s dsplayed.
  • Page 46 Button and display Description SEWING SHAPE NO. Sewng shape whch s regstered to the pattern button No. beng selected s dsplayed. There are 4 knds below of the knds of sewng shape. : Users' pattern : Vector format data : M3 data : Sewng standard format * Be sure to use the meda that has been formatted wth IP-410.

  • Page 47: SewNg Screen

    (2) Sewing screen Button and display Description 2-STEP STROKE dsplay 2-step stroke value regstered to the pattern button No. durng sewng s dsplayed. PATTERN BUTTON NAME Character whch s regstered to the pattern button No. beng sewn s dsplay dsplayed. X SCALE RATE dsplay Scale rate n X drecton whch s regstered to the pattern button No.
  • Page 48 Button and display Description INTERMEDIATE PRESSER Intermedate presser s lowered and the ntermedate presser reference SETTING button value change screen s dsplayed. “@-2-6. changing item data” p.27. / Refer to. RETURN TO ORIGIN button Presser s returned to the start of sewng and rased when the present presser poston s on the way of sewng.

  • Page 49: Performing Pattern Button No. Selection

    2-17. Performing pattern button No. selection (1) Selection from the data input screen 1 Display the data input screen. In case of the data nput screen (blue), t s possble to select the pattern button No. In case of the sewng screen (green), press READY swtch to dsplay the data nput screen.

  • Page 50: SelectOn By Means Of The Shortcut Button

    (2) Selection by means of the shortcut button WarNING : Make sure without fail of the contour of the sewing pattern after selection of the sewing pattern. If the sewing pattern extends outside the work clamp feet, the needle will interfere with the work clamp.

  • Page 51: Changing Contents Of Pattern Button

    2-18. changing contents of pattern button 1 Display the data input screen at the time of pattern button selection. Only n case of the data nput screen (blue) at the tme of pat- tern selecton, t s possble to change the contents of pattern. In case of the sewng screen (green), press READY swtch to dsplay the data nput screen at the tme of pattern button selecton.

  • Page 52: Copying Pattern Button

    4 Determine the change of item data For example, nput X scale rate. Press B to dsplay the tem data nput screen. Input the value you desre wth the ten keys or + or – key K . When ENTER button L s pressed, the data s determned.

  • Page 53: Changing Sewing Mode

    3 Select the pattern No. of copy source. Select the pattern button No. of copy source from the pattern button lst button B . Next, press COPY DESTINATION INPUT button C and the copy destnaton nput screen s dsplayed. 4 Input the pattern No. of copy destination. Input the pattern button No.

  • Page 54: Lcd Display Section At The Time Of Combination Sewing

    2-21. LcD display section at the time of combination sewing The sewng machne s capable of sewng n order by combnng the plural pattern data. As many as 30 patterns can be nputted. Use ths functon when sewng plural dfferent shapes on the sewng product. In addton, t s possble to regster as many as 20 of the combnaton sewng data.
  • Page 55 Button and display Description C O M B I N AT I O N D ATA N O . Combnaton data No. beng selected s dsplayed n the button. When the SELECTION button button s pressed, the combnaton data No. selecton screen s dsplayed. SEWING ORDER dsplay Sewng order of the nputted pattern data s dsplayed.

  • Page 56: SewNg Screen

    (2) Sewing screen Button and display Description COMBINATION DATA NAME Name whch s nputted n the combnaton data beng selected s dsplayed. dsplay THREAD CLAMP button Effectve/neffectve of thread clamp s selected. : Thread clamp neffectve : Thread clamp effectve PRESSER DOWN button Presser can be lowered and the presser down screen s dsplayed.
  • Page 57 Button and display Description SEWING ORDER ADVANCE Pattern to be sewn can be advanced by one. button TOTAL NUMBER OF Total number of patterns which is registered to combination No. being sewn REGISTERS display is displayed. TOTAL NUMBER OF STITCHES Total number of stitches of sewing shape being sewn is displayed.

  • Page 58: Performing Combination Sewing

    2-22. Performing combination sewing Frst, change the sewng mode to the combnaton sewng before performng settng. “@-2-20. changing sewing mode” p.49. / Refer to (1) Selection of combination data 1 Display the data input screen. Only n case of the data nput screen (pnk), t s possble to select the combnaton data No.

  • Page 59: How To EdT CombNatOn Data

    (2) How to edit combination data 1 Display the data input screen. Only n case of the data nput screen (pnk) t s possble to n- put the combnaton data. In case of the sewng screen (green), press READY swtch to dsplay the data nput screen (pnk).

  • Page 60: DeletNg Procedure Of The CombNatOn Data

    (3) Deleting procedure of the combination data 1 Select the combination data No. “@-2-22. (1) Selection of combina- Perform steps 1 to 3 of tion data” p.54 to dsplay the combnaton data to be deleted. 2 Performing deleting the combination data. When DATA DELETION button E s pressed, the com- bination data deletion confirmation pop-up is displayed.

  • Page 61: Changing Memory Switch Data

    2-23. changing memory switch data 1 　Display the memory switch data list screen. When MODE key s pressed, memory swtch button A s dsplayed on the screen. When ths button s pressed, the memory swtch data lst screen s dsplayed. 2 　Select the memory switch button you desire to change.

  • Page 62: Using Information

    2-24. using information There are three functons below n the nformaton functon. 1) Oil replacement (grease-up) time, needle replacement time, cleaning time, etc. can be specified and the warning notice can be performed after the lapse of the specified time. "@-2-24.(1) observing the maintenance and inspection information"...

  • Page 63: ReleasNg Procedure Of The WarnNg

    3 Perform clearing remaining time up to the replacement. When button C of the tem you desre to clear s pressed, the tme of replacement clear screen s dsplayed. When CLEAR button F s pressed, the remanng tme up to the re- placement s cleared.

  • Page 64: ObservNg The ProductOn Control NformatOn

    (3) observing the production control information It s possble to desgnate the start, dsplay the number of peces of producton from the start to the ex- stng tme, dsplay the number of peces of producton target, etc. n the producton control screen. There are two knds of dsplay ways for the producton control screen.

  • Page 65: PerformNg SettNg Of The ProductOn Control NformatOn

    (4) Performing setting of the production control information 1 Display the production control screen. Dsplay the producton control screen referrng to "@-2-24.(3) observing the production control information "p.60. 2 Input the final target value. Frst, nput the number of peces of the target of producton n the process to whch sewng s performed from now on.
  • Page 66 5 Start the count of number of pieces of production. When START button I s pressed, the count of number of peces of producton s started. 6 Stop the count. Dsplay the producton control screen referrng to "@-2-24.(3) observing the production control information" p.60.

  • Page 67: ObservNg The WorkNg Measurement NformatOn

    (5) observing the working measurement information 1 Display the information screen. When nformaton key A of the swtch seat secton s pressed n the data nput screen, the nformaton screen s dsplayed. 2 Display the working measurement screen. Press workng measurement screen dsplay button B n the nformaton screen.
  • Page 68 4 Start the measurement. When START button D s pressed, measurement of each data s started. 5 Stop the count. Dsplay the workng measurement screen referrng to 1 and "@-2-24.(5) observing the working measurement 2 of information" p.63. STOP swtch E s dsplayed when the measurement s beng performed.

  • Page 69: Using Communication Function

    Vector format data VD00XXX.VDT t h a t c a n b e o p e r a t e d  n c o m m o n between JUKI sewng machnes. Pattern data of AMS-D seres M3 data AMS00XXX.M3...

  • Page 70: PerformNg CommunCatOn By UsNg The MedA

    (2) Performing communication by using the media "@-1. PrEFacE" p.15. For handlng way of the meda, read (3) Performing communication by using rS-232c [ Setting procedure ] It s possble to send and receve the data, by usng RS-232C cable, wth the personal computer or the lke.

  • Page 71: TakNg N Plural Data Together

    4 Determine the data No. When ENTER button G s pressed, the data No. selec- ton screen s closed and the selecton of the data No. has been completed. 5 Start communication. When COMMUNICATION START button H s pressed, the data communcaton starts. The durng communcaton screen s dsplayed durng communcaton and the screen returns to the communcaton screen after the end of commu- ncaton.
  • Page 72 2 Perform the data No. selection. Since the list of existing data file numbers is displayed, press FILE NO. button B you desre to wrte. It s possble to nvert the selected state of the button wth INVERSION button 3 Determine the data No. When ENTER button D s pressed, the data No.

  • Page 73: Performing Formatting Of The Media

    2-26. Performing formatting of the media When re-formattng the meda, be sure to perform t wth IP-410. The meda that s formatted wth the personal computer cannot be read wth IP-410. 1 Display the media format screen. When swtch s held pressed for three seconds, MEDIA FORMAT button A s dsplayed on the screen.

  • Page 74: Operation At The Time Of X/Y Motor Position Slip

    2-27. operation at the time of X/Y motor position slip When X/Y motor detects the poston slp, the error screen s dsplayed. Tmng of error dsplay can be changed wth the selecton of memory swtch. For the detals, refer to the Engneer's Manual.

  • Page 75: When The Error S DSplayed After End Of SewNg

    (2) When the error is displayed after end of sewing 1 release the error. When RESET button A s pressed, and the error s released, the sewng screen s dsplayed. 2 Perform sewing work again from the start. When the pedal s depressed, sewng starts. (3) When the rest switch is not displayed When a large slp s detected, the reset swtch s not dsplayed.

  • Page 76: Using 2-Step Stroke Function

    2-28. uSING 2-StEP StroKE FuNctIoN When usng the 2-step stroke functon, you can stop the presser at the ntermedate poston you de- sre. (1) Setting of 2-step stroke function 2-step stroke functon can be used by changng settng of memory swtches 1 Display the memory switch data list screen.
  • Page 77 [When setting 2-step stroke position of pattern button] In case of the pattern button, 2-step stroke poston can be set to each pattern button data. 1 Display the data input screen at the time of pattern button selection. Only n case of data nput screen (blue) at the tme of pattern selecton, the contents of pattern can be changed.

  • Page 78: MotOn Of 2-Step Stroke FunctOn

    ( 3) Motion of 2-step stroke function By setting memory switch , Motion of pedal or presser can be selected. 1. In case of pneumatic type presser, the height of intermediate position changes by adjusting the air pressure and speed controller of the sewing machine. 2. Start of sewing with left pedal becomes effective when 0.3 seconds pass after the presser moved to the lowest position. [When the 2-step stroke by means of the intermediate pedal and the left lever is selected (PK-47 is used)] 1 When depressing 1st step of the intermediate pedal, the presser stops at the intermediate position. 2 When further depressing 2nd step in the state that 1st step of the intermediate pedal is depressed, the presser comes down to the bot- tom position.
  • Page 79 [When the 2-step stroke by means of the right pedal, the intermediate pedal and the left lever is selected (PK-47 is used)] Change wrng between CN1 and CN2 of the juncton cable asm. (40033875) for the PK47. 1 When depressng the rght pedal, the presser stops at the ntermedate poston.

  • Page 80: Memory Switch Data List

    3. MEMorY SWItcH Data LISt Memory swtch data are the moton data that the sewng machne has n common and the data that operate on all sewng patterns n common. 3-1. Data list Item Setting range Edit unit Maximum sewing speed 200 to 2500 100st/mn Sewing speed of 1st stitch...
  • Page 81 Item Setting range Edit unit Height of presser at the time (Control by motor) 50 to 90 of 2-step stroke (Control by ar) 10 to 300 Buzzer sound can be prohibited. Wthout buzzer sound Panel operatng sound Panel operatng sound + error Number of stitches 1 to 7 of thread clamp release is set.
  • Page 82 Item Setting range Edit unit Needle stop position is set. UP poston Upper dead pont thread trimming can be prohibited. Normal Thread trmmng prohbted route of return to origin by return to origin button can be selected. Reverse return of Orgn retreval / Lnear return pattern...
  • Page 83 Item Setting range Edit unit Feeding frame control : pedal open/close 0 to 99 Operaton order of feedng frame by pedal operaton at the normal tme s set. (At the tme of control by ar) 0 : Sold presser (Rght pedal) 1 : Rght/left separated presser (Wthout prorty of rght/left) 2 : Rght/left separated presser (In the order of rght to left) 3 : Rght/left separated presser (In the order of left to rght)
  • Page 84 Item Setting range Edit unit Enlarging/reducing function mode Prohbted Increasng/decreasng Increasng/decreasng ptch number of sttches (Number of sttches s (Pitch is fixed.) fixed.) Jog move function mode 2nd origin specified later Parallel move Prohbted retainer compensation motion : selection of motion Wthout moton Wth moton Selection of needle upper dead point at the time of origin...
  • Page 85 Item Setting range Edit unit Intermediate presser DoWN position setting 0 to 7.0 mm / Refer to "!-4-7. Intermediate presser height" p.11. With/without needle cooler control Wthout Wth Grease-up error Clearng of number of sttches of grease-up s performed. "#-1-13. replenishing the designated places with grease" / Refer to p.101.

  • Page 86: Initial Value List

    3-2. Initial value list Initial value Item 4530/6030 Maxmum sewng speed 2500 Sewng speed of 1st sttch (In case of wth thread clamp) 1500 Sewng speed of 2nd sttch (In case of wth thread clamp) 2500 Sewng speed of 3rd sttch (In case of wth thread clamp) 2500 Sewng speed of 4th sttch (In case of wth thread clamp) 2500...
  • Page 87 Initial value Item 4530/6030 Route of return to orgn by return to orgn button can be selected. Bobbn wndng speed can be set. 1600 Moton method of wper can be selected. Unt of sewng shape sze change can be selected. Thread tenson output tme when settng thread tenson can be set.

  • Page 88: Error Code List

    4. Error coDE LISt Place of Error code Display Description of error Display message How to recover recovery Machine lock E007 Turn OFF Man shaft of the sewng the power machne fals to rotate due to some trouble Head connector E008 Turn OFF abnormality...
  • Page 89 Place of Error code Display Description of error Display message How to recover recovery File size over E019 Possble Prevous Fle s too large. to re-start screen after reset. Pattern data size over E024 Possble Data Memory sze s over. to re-start nput after reset.
  • Page 90 Place of Error code Display Description of error Display message How to recover recovery Enlarging error E043 Possble Data Sewng ptch exceeds Max. to re-start nput ptch. after reset. screen Pattern data error E045 Possble Data to re-start nput after reset. screen Stop switch E050...
  • Page 91 Place of Error code Display Description of error Display message How to recover recovery thread clamp position E306 Turn OFF error the power Thread clamp unt s not n the regular poston. External input command E307 Possble Data time out error to re-start nput Input s not performed for a...
  • Page 92 Place of Error code Display Description of error Display message How to recover recovery overvoltage E811 Turn OFF When nput power s more the power than the specified value. Low voltage E813 Turn OFF When nput power s less the power than the specified value.
  • Page 93 Place of Error code Display Description of error Display message How to recover recovery Feed defective error E914 Turn OFF the Tmng lag between feed power and man shaft occurs. communication abnormality E915 Turn OFF the between operation panel power and MaIN cPu When abnormalty occurs n data communcaton.
  • Page 94 Place of Error code Display Description of error Display message How to recover recovery thread trimming motor E928 Turn OFF position slip error the power Intermediate presser E930 Turn OFF motor position slip error the power X motor overload error E931 Turn OFF the power...

  • Page 95: Message List

    5. MESSaGE LISt Message No. Display Display message Description M520 Erase confirmation of Users' pattern Erase s performed. OK ? Erase confirmation of pattern M521 button Erase s performed. OK ? Erase confirmation cycle pattern M522 Erase s performed. OK ? M523 Erase confirmation of backup data Pattern data s not stored n memory. Erase s OK ? Overwriting confirmation of users' M528...
  • Page 96 Message No. Display Display message Description Overwriting confirmation of M535 adjustment data on personal computer and all machine data Overwrtng s performed. OK ? Deletion confirmation of thread M537 tension command Deletng s performed. OK ? M538 Deletion confirmation of intermediate presser increase/ decrease value Deletng s performed. OK ? Format confirmation M542 Formattng s performed.
  • Page 97 Message No. Display Display message Description During formatting M653 Formattng s performed. During data reading M669 Data s beng read. M670 During data writing Data s beng wrtten. During data converting M671 Data s beng converted. – 93 –...

  • Page 98: Maintenance Of Sawing Machine

    #. MaINtENaNcE oF SaWING MacHINE 1. MaINtENaNcE 1-1. adjusting the height of the needle bar (changing the length of the needle) WarNING : turn oFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine.
  • Page 99 2) Loosen setscrew 8 n the drver. Drawng bob- bn case openng lever hook 9 toward you, open t to the rght and left untl bobbn case openng lever !0 comes off. at this time, be careful not to let shuttle !1 come off and fall.

  • Page 100: Adjusting The Timing Of Main Shaft And Hook Driving Shaft

    1-3. adjusting the timing of main shaft and hook driving shaft WarNING : turn oFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. 1) Loosen four man shaft sprocket setscrews 1 . 2) Face the flap section of the rear end of hook Flat part at drvng shaft to the frame sde, and nsert hook...

  • Page 101: Adjusting The Height Of The Feeding Frame

    1-4. adjusting the height of the feeding frame WarNING : turn oFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. 1) Loosen setscrews 2 located on the rght and left sdes of feed bracket 1 .

  • Page 102: The Moving Knife And Counter Knife

    1-6. the moving knife and counter knife WarNING : turn oFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. 1) Loosen adjustng screw 1 so that a clearance of 18.5 mm s provded between the front end of the throat plate and the top end of thread trmmer lever, small 3 .

  • Page 103: Draining Waste Oil

    1-9. Draining waste oil When polyethylene oiler 1 becomes filled with oil, remove polyethylene oiler 1 and drain the oil. 1-10. Amount of oil supplied to the hook Loosen setscrew 1 and remove setscrew 1 . When screwing in adjustment screw 2 , the amount of oil of oil pipe, left 4 can be reduced.

  • Page 104: Changing The Voltage Of 100,/200V

    1-12. changing the voltage of 100,/200V WarNING : to prevent personal injuries caused by electric shock hazards or abrupt start of the sewing machine, carry out the work after turning oFF the power switch and a lapse of 5 minutes or more. to prevent accidents caused by unaccustomed work or electric shock, request the electric expert or engineer of our dealers when adjusting the electrical components.

  • Page 105: Replenishing The Designated Places With Grease

    1-13. replenishing the designated places with grease * Perform grease supplement when the errors below are displayed or once a year (either one which is earlier). When the sewng machne has been used for a certan number of sttches, error "E220 Grease-up warnng" s dsplayed.

  • Page 106: ReplenShNg The Face Plate SectOn (Felt, NtermedAte Presser LNk, HNge Screw) WTh Grease

    WarNING : turn oFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. When replenishing any place with the grease other than the designated one will result in the damage of components. (1) replenishing the face plate section (felt, intermediate presser link, hinge screw) with grease 1) Open the top face cover and take out grease...

  • Page 107: Troubles And Corrective Measures (Sewing Conditions)

    1-14. troubles and corrective measures (Sewing conditions) Trouble Cause Correctve measures Page 1. The needle 1 Sttches are slpped at the start. ™ Adjust the clearance between the needle thread slps off at and the shuttle to 0.05 to 0.1 mm. the start of bar- ™...
  • Page 108 Trouble Cause Correctve measures Page 5. Sttch skppng 1 T he motons of the needle and ™ Correct the postons of the needle and often occurs. shuttle are not properly synchro- shuttle. nzed. 2 The clearance between the needle ™ Correct the postons of the needle and and shuttle s too large.

  • Page 109: Optional

    2. OPTIONAL 2-1. Table of Needle hole guide Needle used Needle hole guide Size Part No. Needle hole diameter Application #09 to #11 B242621000C ø 1.6 For knits (OP) #11 to #14 B242621000A ø 1.6 For light-weight to medium-weight materials #14 to #18 * B242621000B ø...

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