JUKI AMS-221EN/IP-420 Instruction Manual
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JUKI AMS-221EN/IP-420 Instruction Manual

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ENGLISH
AMS-221EN / IP-420

INStructIoN MANuAL

* "compactFlash(tM)" is the registered trademark of SanDisk corporation, u.S.A.


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Summary of Contents for JUKI AMS-221EN/IP-420

  • Page 1: Instruction Manual

    ENGLISH AMS-221EN / IP-420 INStructIoN MANuAL * "compactFlash(tM)" is the registered trademark of SanDisk corporation, u.S.A.

  • Page 2: Table Of Contents

    CONTENTS !. MECHANICAL SECTION (WITH REGARD TO THE SEWING MACHINE) ... 1 1. SPECIFICATIONS ......................1 2. CONFIGURATION ......................2 3. INSTALLATION ......................3 3-1. Removing the bed fixing bolt ......................3 3-2. Adjusting the safety switch ......................3 3-3. Installing the throat plate auxiliary cover ..................4 3-4.
  • Page 3 (1) To contnue performng sewng from some pont n sewng ............37 (2) To perform re-sewng from the start ..................... 38 2-10. When setting of sewing product is difficult because of interruption of needle tip ....39 2-11. Winding bobbin thread ....................... 40 (1) When performng wndng bobbn thread whle performng sewng ..........
  • Page 4 1-8. Replenishing the designated places with grease ..............107 (1) Locaton where exclusve grease s provded ................108 (2) Ponts to be appled wth JUKI Grease A ................... 108 (3) Ponts to be appled wth JUKI Grease B ................... 110 1-9.

  • Page 5: Mechanical Section (With Regard To The Sewing Machine)

    !. MECHANICAL SECTION (WITH REGARD TO THE SEWING MACHINE) 1. SPECIFICATIONS Sewing area X (lateral) direction Y (longitudinal) direction AMS-22EN-256 250 mm × 60 mm AMS-22EN-3020 300 mm × 200 mm Max. sewing speed 2,800 sti/min (When sewing pitch is 3.5 mm or less) Stitch length 0. to 2.7 mm (Min.

  • Page 6: Configuration

    2. CONFIGURATION Ar regulator 1 Machne head 2 Wper swtch 3 Temporary stop swtch 4 Feedng frame 5 Intermedate presser 6 Thread stand 7 Operaton panel (IP-420) 8 Power swtch (also used as the emergency stop swtch) 9 Control box !0 Foot pedal –...

  • Page 7: Installation

    3. INSTALLATION 3-1. Removing the bed fixing bolt Remove bed fixing bolt 1 . Ths bolt s necessary to transport the sewng machne. 3-2. Adjusting the safety switch In case error 302 occurs when the sewng machne works after setup, loosen the safety switch fitting screw wth a screwdrver, and lower the swtch 2 to the downsde of the sewng machne.

  • Page 8: Installing The Throat Plate Auxiliary Cover

    3-3. Installing the throat plate auxiliary cover 1. The stay and the like are set to the throat plate auxiliary cover and the fitting screws and washers to the bed are packed together with the accessories at the time of delivery. 2.
  • Page 9 [When using area 3020] 1) Move the cloth feed base to the rear, and place throat plate auxlary cover (asm.) 3 from between lower plate 1 and throat plate 2 . At ths tme, be careful not to bend or damage lower plate 1 . 2) Temporarily fix throat plate auxiliary cover (asm.) 3 wth throat plate auxl- ary cover setscrew 5 and washer 4 .

  • Page 10: Installing The Panel

    3-4. Installing the panel 1) Installng the IP-420 1) Open cover 1 and remove cable 2 once. Then connect t agan to the panel on the top surface of the table after passng t through the hole n the table. 2) Fx operaton panel nstallng plate 3 to an op- tonal place on the table wth two wood screws Install the panel at the position where...

  • Page 11: Raising The Machine Head

    3-6. Raising the machine head WARNING : Tilt/raise the sewing machine head with both hands taking care not to allow your fingers to be caught in the head. Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine.

  • Page 12: Installing The Air Hose

    To return the sewng machne to ts ntal poston, follow the steps of procedure descrbed below. 1. Return stopper release lever 6 to ts ntal position. (Return the lever until it is fixed.) 2. Carefully return machne head grp 1 to ts ntal poston wth both hands.

  • Page 13: Cautions For The Compressed Air Supply (Source Of Supply Air) Facility

    When the supply air contains a considerable amount of carbon and dust Mist separator (Most troubles n the ar solenod valves are caused by carbon.) Be sure to install a mist separator. Standard equipment supplied by JUKI Filter regulator Air solenoid valve Air cylinder Cautions for main piping •...

  • Page 14: Installing The Eye Protection Cover

    3-9. Installing the eye protection cover WARNING : Be sure to attach this cover to protect the eyes from the disperse of needle breakage. Use eye protecton cover 1 after securely attach- ng t on face plate cover 3 wth screw 2 . 4.

  • Page 15: Attaching The Needle

    4-2. Attaching the needle WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. Loosen setscrew 1 and hold needle 2 wth the long groove facng toward you. Then fully nsert t nto the hole n the needle bar, and tghten setscrew 1 .

  • Page 16: Installing The Bobbin

    4-5. Installing the bobbin WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. 1) Set the bobbn 1 nto bobbn case 2 n the 2.5 cm direction shown in the figure.

  • Page 17: Intermediate Presser Height

    4-7. Intermediate presser height 1. When raising the intermediate presser height, turn the pulley by hand to lower the needle bar, and confirm that the needle bar does not interfere with the intermediate presser. (When using DP X 5 needle, use the sewing machine with the height of 3.5 mm or less.) 2.

  • Page 18: Operation Of The Sewing Machine

    5. OPERATION OF THE SEWING MACHINE 5-1. Sewing [In case of 2P pedal] 2P pedal 1) Set a workpece on the sewng machne. 2) Depress the pedal swtch A , and the feedng frame wll come down. Depress t agan, and the feedng frame wll go up.

  • Page 19: Needle Thread Clamp Device

    5-2. Needle thread clamp device By actuatng the needle thread clamp devce, trouble of sewng at the hgh-speed start (needle thread slp-off, sttch skppng or needle thread stan) s prevented, and can reduce gatherng (brd's nest) of needle thread on the wrong sde of cloth whle keepng stable sewng. When mountng the IP-420, changeover of moton ON/OFF s performed wth key.
  • Page 20 (1) When wth thread clamp (moton), use the sewng machne after adjustng the needle thread length at the start of sewng to 40 to 50 mm. When the needle thread length s too long, the needle thread end held wth the needle thread clamp may be rolled n the seams. 1) In case of wth the needle thread clamp, the standard of the length of needle thread s 40 to 50 mm.

  • Page 21: Adjusting The Intermediate Stop Position Of The Feeding Frame (Left) (For The Separately-Driven Feeding Frame With A Double-Stepped Stroke Function)

    5-3. Adjusting the intermediate stop position of the feeding frame (left) (For the separately-driven feeding frame with a double-stepped stroke function) WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine.

  • Page 22: Operation Section (With Regard To The Panel)

    @.OPERATION SECTION (WITH REGARD TO THE PANEL) 1. PREFACE * 3 knds of servce patterns are contaned n the meda of the accessores. ENHS,ENHL ENHS,ENHL 　Knd ENSS,ENSL Area (Vnyl leather) (Denm) ø 60 Ptch 3.6mm ø 60 Ptch 3 mm ø...
  • Page 23 3) Folder structure of the media Store each file in the directories below of the media. Media drive VDATA Vector format data : VD00 . VDT Store in ¥VDATA. Store vector format data. VD00 . VDT M3 data : AMS00 . M3 Store in ¥AMS. Store M3 data. AMS00 .
  • Page 24 ■ Removing the CompactFlash (TM) 1) Hold the panel by hand, open the cover, and press the media 2 removing lever 1 . The media is eject. When the lever 1 is strongly pressed, the media 2 may be broken by pro- truding and falling.
  • Page 25 • Some type of the USB device may not be properly recognized by this sewing machine. • JUKI does not compensate for loss of data stored on the USB device caused by using it with this sewing ma- chine. •...

  • Page 26: When Using Ip-420

    2. WHEN USING IP-420 2-1. Name of each section of IP-420 (Front) (Right side) Touch panel・LCD dsplay secton READY key Changeover of the data nput screen and → the sewng screen can be performed. INFORMATION key Changeover of the data nput screen and →...

  • Page 27: Buttons To Be Used In Common

    2-2. Buttons to be used in common The buttons whch perform common operatons n each screen of IP-420 are as follows : CANCEL button Ths button closes the pop-up screen. → In case of the data change screen, the data beng changed can be cancelled.

  • Page 28: Basic Operation Of Ip-420

    2-3. Basic operation of IP-420 1 Turn ON the power switch When the power is turned ON first, the language selection screen s dsplayed. Set the language you use. (It s possble to change wth Memory swtch U500.) When ending the selection screen with CANCEL but- or ENTER button without performing the language selection, the language selection screen is...

  • Page 29: Start Sewing

    3 Start sewing. "!-5-1. Sewing" p.14. Start sewng referrng to "@-2-4. LCD display section at * For the screen, refer to the time of sewing shape selection" p.26 p.26. 1. When using the exclusive presser, confirm the pattern shape for safety's sake. Should the pattern protrude from the feeding frame, needle interferes with the feeding frame during sewing, and there is a danger of needle breakage or the like.

  • Page 30: Lcd Display Section At The Time Of Sewing Shape Selection

    2-4. LCD display section at the time of sewing shape selection (1) Sewing shape data input screen Description Button and display Pattern button new regster screen s dsplayed. PATTERN BUTTON “@-2-15. Performing new register of pattern button” p.46. / Refer to NEW REGISTER button USERS’...
  • Page 31 Button and display Description SEWING SHAPE NO. dsplay Knd and No. of the sewng shape beng selected at present s dsplayed. There are 4 knds below of the knds of sewng shape. : Users' pattern : Vector format data : M3 data : Sewng standard format * Be sure to use the meda that has been formatted wth IP-420.

  • Page 32: SewNg Screen

    (2) Sewing screen Button and display Description PATTERN BUTTON MOVE The pattern button move screen s dsplayed. “@-2-10. When setting of sewing product is difficult button → Refer to because of interruption of needle tip” p.39. THREAD CLAMP button Effectve/neffectve of the thread clamp s selected. : Thread clamp neffectve : Thread clamp effectve Intermedate presser s lowered and the ntermedate presser reference...
  • Page 33 Button and display Description SEWING SHAPE NO. dsplay Knd and No. of the sewng shape beng selected at present s dsplayed. There are 4 knds below of the knds of sewng shape. : Users' pattern : Vector format data : M3 data : Sewng standard format * Be sure to use the meda that has been formatted wth IP-420.

  • Page 34: Performing Sewing Shape Selection

    2-5. Performing sewing shape selection 1 Display the data input screen. Only n case of the data nput screen (blue), the selecton of sewng shape can be performed. In case of the sewng screen (green), press READY key and dsplay the data nput screen (blue).
  • Page 35 5 Select the sewing shape. When UP or DOWN SCROLL button G s pressed, the SEWING SHAPE buttons H are changed over n order. 6 Determine the sewing shape. When ENTER button I s pressed, the sewng shape s determned and the data nput screen s dsplayed. When the sewng shape s users' pattern, the screen as A s dsplayed.

  • Page 36: Changing Item Data

    2-6. Changing item data WARNING : Be sure to confirm the shape of pattern after the change of X/Y enlargement/reduction ratio. There may be a dangerous case such as needle breakage by interference of needle with the presser or the like according to the set value.
  • Page 37 For example, nput X scale rate. Press A to dsplay the tem data nput screen. 3 Input the data. Input the value you desre wth ten keys and + / – keys F . 4 Determine the data. When ENTER button G s pressed, the data s deter- mned.

  • Page 38: Checking Pattern Shape

    2-7. Checking pattern shape WARNING : Make sure without fail of the contour of the sewing pattern after selection of the sewing pattern. If the sewing pattern extends outside the work clamp feet, the needle will interfere with the work clamp.

  • Page 39: Performing Modification Of Needle Entry Point

    2-8. Performing modification of needle entry point (1) Editing the thread tension Press STEP SEWING button A on the sewng screen to dsplay the step sewng screen. When it is necessary to move the feed forward or back- ward such as in the case of needle checking, the feed does not move unless the work clamp is lowered.

  • Page 40: EdTNg The NtermedAte Presser HeGht

    (2) Editing the intermediate presser height Press STEP SEWING button A on the sewng screen to dsplay the step sewng screen. The sewng shape s dsplayed at the center of the screen. The current pont, sewng start poston and sewng end poston are respectvely represented by (pnk crcle), (blue dot) and (pnk dot).

  • Page 41: How To Use Temporary Stop

    2-9. How to use temporary stop When TEMPORARY STOP swtch 1 s pressed durng sewng, the sewng machne can be stopped. At ths tme, the error screen s dsplayed to nform that the stop swtch has been pressed. (1) To continue performing sewing from some point in sewing 1 Release the error.

  • Page 42: To Perform Re-SewNg From The Start

    (2) To perform re-sewing from the start 1 Release the error. Press RESET button Press RESET button A to release the error. 2 Perform thread trimming. Press THREAD TRIM button B to perform thread trm- mng. When PRESSER UP button G s pressed, the presser goes up.

  • Page 43: When Setting Of Sewing Product Is Difficult Because Of Interruption Of Needle Tip

    2-10. When setting of sewing product is difficult because of interruption of needle tip 1 Display the pattern button move screen. When PATTERN BUTTON MOVE button A s pressed, the pattern button move screen s dsplayed. 2 Move the pattern. Lower the presser, and nput the move drecton wth DIREC- TION key B .

  • Page 44: Winding Bobbin Thread

    2-11. Winding bobbin thread (1) When performing winding bobbin thread while performing sewing Thread the bobbn wnder and wnd the bobbn thread onto the bobbn as illustrated in the figure. (2) When performing winding bobbin thread only 1 Display the bobbin winding screen. Press BOBBIN WINDER button A n the data nput screen (blue) and the presser comes down.

  • Page 45: Using Counter

    2-12. Using counter (1) Setting procedure of the counter 1 Display the counter setting screen. Press swtch and the COUNTER SETTING button A s dsplayed on the screen. When ths button s pressed, the counter settng screen s dsplayed. 2 Selection of kinds of counters Ths sewng machne has three dfferent counters;...
  • Page 46 [ Bobbin counter ] Bobbin counter ] UP counter :　　 The counter ncreases the exstng value by one every tme the machne has sewn 10 sttches. When the exstng value s equal to the set value, the count-up screen s dsplayed. DOWN counter :　...

  • Page 47: Count-Up ReleasNg Procedure

    Here, nput the exstng value. (2) Count-up releasing procedure When the count-up condton s reached durng sewng work, the count-up screen s dsplayed and the buzzer beeps. Press CLEAR button A to reset the counter and the screen returns to the sewng screen.

  • Page 48: Performing New Register Of Users' Pattern

    2-13. Performing new register of users’ pattern 1 Display the data input screen. Only n case of the data nput screen (blue), new regster of the pattern can be performed. In case of the sewng screen (green), press READY swtch and dsplay the data nput screen (blue).

  • Page 49: Naming Users' Pattern

    2-14. Naming users’ pattern As many as 255 characters can be nput for each user’s pattern. 1 Display the data input screen. Only n case of the data nput screen (blue) at the tme of pat- tern button selecton, t s possble to nput the name of pattern button.

  • Page 50: Performing New Register Of Pattern Button

    2-15. Performing new register of pattern button 1 Display the data input screen. Only n case of the data nput screen (blue), new regster of the pattern button can be performed. In case of the sewng screen (green), press READY swtch and dsplay the data nput screen (blue).

  • Page 51: Lcd Display Section At The Time Of Pattern Button Selection

    2-16. LCD display section at the time of pattern button selection (1) Pattern button data input screen Button and display Description PATTERN BUTTON Pattern button copy screen s dsplayed. COPY button / Refer to “@-2-19. Copying pattern button” p.54. PATTERN BUTTON Pattern button name nput screen s dsplayed.
  • Page 52 Button and display Description SEWING SHAPE NO. Sewng shape whch s regstered to the pattern button No. beng selected s dsplayed. There are 4 knds below of the knds of sewng shape. : Users' pattern : Vector format data : M3 data : Sewng standard format * Be sure to use the meda that has been formatted wth IP-420.

  • Page 53: SewNg Screen

    (2) Sewing screen Button and display Description 2-STEP STROKE dsplay 2-step stroke value regstered to the pattern button No. durng sewng s dsplayed. PATTERN BUTTON NAME Character whch s regstered to the pattern button No. dsplay beng sewn s dsplayed. X SCALE RATE dsplay Scale rate n X drecton whch s regstered to the pattern button No.
  • Page 54 Button and display Description INTERMEDIATE PRESSER The ntermedate presser s lowered and the ntermedate presser reference SETTING button value change screen s dsplayed. “@-2-6. Changing item data” p.32. / Refer to. RETURN TO ORIGIN button Presser s returned to the start of sewng and s rased at the tme of temporary stop.

  • Page 55: Performing Pattern Button No. Selection

    2-17. Performing pattern button No. selection (1) Selection from the data input screen 1 Display the data input screen. In case of the data nput screen (blue), t s possble to select the pattern button No. In case of the sewng screen (green), press READY swtch to dsplay the data nput screen.

  • Page 56: SelectOn By Means Of The Shortcut Button

    (2) Selection by means of the shortcut button WARNING : Make sure without fail of the contour of the sewing pattern after selection of the sewing pattern. If the sewing pattern extends outside the work clamp feet, the needle will interfere with the work clamp.

  • Page 57: Changing Contents Of Pattern Button

    2-18. Changing contents of pattern button 1 Display the data input screen at the time of pattern button selection. Only n case of the data nput screen (blue) at the tme of pat- tern selecton, t s possble to change the contents of pattern. In case of the sewng screen (green), press READY swtch to dsplay the data nput screen at the tme of pattern button selecton.

  • Page 58: Copying Pattern Button

    4 Determine the change of item data For example, nput X scale rate. Press B to dsplay the tem data nput screen. Input the value you desre wth the ten keys or + or – key K . When ENTER button L s pressed, the data s determned.

  • Page 59: Changing Sewing Mode

    3 Select the pattern No. of copy source. Select the pattern button No. of copy source from the pattern button lst button B . Next, press COPY DESTINATION INPUT button C and the copy destnaton nput screen s dsplayed. 4 Input the pattern No. of copy destination. Input the pattern button No.

  • Page 60: Lcd Display Section At The Time Of Combination Sewing

    2-21. LCD display section at the time of combination sewing The sewng machne s capable of sewng n order by combnng the plural pattern data. As many as 30 patterns can be nputted. Use ths functon when sewng plural dfferent shapes on the sewng product. In addton, t s possble to regster as many as 20 of the combnaton sewng data.
  • Page 61 Button and display Description COMBINATION DATA NO. Combnaton data No. beng selected s dsplayed n the button. When the SELECTION button button s pressed, the combnaton data No. selecton screen s dsplayed. SEWING ORDER dsplay Sewng order of the nputted pattern data s dsplayed. When the screen s changed over to the sewng screen, the pattern whch s sewn frst s dsplayed n blue color.

  • Page 62: SewNg Screen

    (2) Sewing screen Button and display Description COMBINATION DATA NAME Name whch s nputted n the combnaton data beng selected s dsplayed. dsplay THREAD CLAMP button Effectve/neffectve of thread clamp s selected. : Thread clamp neffectve : Thread clamp effectve PRESSER DOWN button Presser can be lowered and the presser down screen s dsplayed.
  • Page 63 Button and display Description SEWING ORDER ADVANCE Pattern to be sewn can be advanced by one. button TOTAL NUMBER OF Total number of patterns whch s regstered to combnaton No. beng sewn REGISTERS dsplay s dsplayed. TOTAL NUMBER OF STITCHES Total number of sttches of sewng shape beng sewn s dsplayed.

  • Page 64: Performing Combination Sewing

    2-22. Performing combination sewing Frst, change the sewng mode to the combnaton sewng before performng settng. “@-2-20. Changing sewing mode” p.55. / Refer to (1) Selection of combination data 1 Display the data input screen. Only n case of the data nput screen (pnk), t s possble to select the combnaton data No.

  • Page 65: CreatNg Procedure Of The CombNatOn Data

    (2) Creating procedure of the combination data 1 Display the data input screen. Only n case of the data nput screen (pnk) t s possble to n- put the combnaton data. In case of the sewng screen (green), press READY swtch to dsplay the data nput screen (pnk).

  • Page 66: DeletNg Procedure Of The CombNatOn Data

    (3) Deleting procedure of the combination data 1 Select the combination data No. “@-2-22. (1) Selection of combina- 1) Selection of combina- Perform steps 1 to 3 of tion data” p.60 to dsplay the combnaton data to be deleted. 2 Performing deleting the combination data. When DATA DELETION button A s pressed, the com- bination data deletion confirmation pop-up is displayed.

  • Page 67: Using The Simple Operation Mode

    2-23. Using the simple operation mode Wth IP-420, the SIMPLE OPERATION mode s avalable. 1 Select the sewing mode. When the key s pressed, SCREEN MODE SELECT button A s dsplayed on the screen. When ths button s pressed, the screen mode s changed over between the nor- mal operaton and the smple operaton.

  • Page 68: Lcd Display When The Simple Operation Is Selected

    2-24. LCD display when the simple operation is selected (1) Data input screen (individual sewing) [User’s pattern] [Direct pattern] [Media pattern] – 64 –...
  • Page 69 Button and display Description THREAD CLAMP button Effectve/neffectve of thread clamp s selected. : Thread clamp neffectve : Thread clamp effectve PRESSER DOWN button Feedng frame and ntermedate presser are lowered and the presser down screen s dsplayed. BOBBIN WINDER button Bobbn thread can be wound.
  • Page 70 Button and display Description SEWING SHAPE dsplay The sewng shape of the currently selected pattern s dsplayed NUMBER OF STITCHES The number of sttches for the currently selected pattern s dsplayed. dsplay X ACTUAL SIZE VALUE The actual X sze value of the sewng shape whch s beng selected s dsplayed. dsplay When an actual value nput s selected, the X ACTUAL VALUE SETTING button s dsplayed accordng to the settng of MEMORY swtch...

  • Page 71: SewNg Screen (NdVDual SewNg)

    (2) Sewing screen (individual sewing) [User’s pattern] [Direct pattern] [Media pattern] – 67 –...
  • Page 72 Button and display Description PATTERN BUTTON MOVE The pattern button move screen s dsplayed. button /Refer to “@-2-10. When setting of sewing product is difficult because of interruption of needle tip” p.39. THREAD CLAMP button Effectve/neffectve of thread clamp s selected. : Thread clamp neffectve : Thread clamp effectve PRESSER DOWN button...
  • Page 73 Button and display Description PATTERN NO./TYPE The pattern No. and type of the pattern whch s beng selected are dsplayed. dsplay PATTERN NAME dsplay The name of the currently selected pattern s dsplayed. NUMBER OF STITCHES The number of sttches for the currently selected pattern s dsplayed. dsplay SEWING SHAPE dsplay The sewng shape of the currently selected pattern s dsplayed.

  • Page 74: Data Nput Screen (CombNatOn SewNg)

    (3) Data input screen (combination sewing) Button and display Description PRESSER DOWN button Feedng frame and ntermedate presser are lowered and the presser down screen s dsplayed. BOBBIN WINDER button Bobbn thread can be wound. “@-2-11. Winding bobbin thread” p.40. / Refer to SEWING ORDER The pattern No.
  • Page 75 Button and display Description PATTERN NAME dsplay The name of the currently selected pattern s dsplayed. SEWING SHAPE dsplay The sewng shape of the currently selected pattern s dsplayed. NUMBER OF STITCHES The number of sttches for the currently selected pattern s dsplayed. dsplay X ACTUAL SIZE VALUE The actual X sze value of the currently selected pattern s dsplayed.

  • Page 76: SewNg Screen (CombNatOn SewNg)

    (4) Sewing screen (combination sewing) Button and display Description THREAD CLAMP button Effectve/neffectve of thread clamp s selected. : Thread clamp neffectve : Thread clamp effectve PRESSER DOWN button Feedng frame and ntermedate presser are lowered and the presser down screen s dsplayed.
  • Page 77 Button and display Description COUNTER VALUE The counter value s changed usng PLUS button J or MINUS button K . The CHANGE button counter value s ndcated on the button. When the button s pressed, H s dsplayed to allow the counter value to be changed. The current counter value s ndcated on edt data dsplay V .

  • Page 78: Changing Memory Switch Data

    2-25. Changing memory switch data 1 　Display the memory switch data list screen. When MODE key s pressed, memory swtch button A s dsplayed on the screen. When ths button s pressed, the memory swtch data lst screen s dsplayed. 2 　Select the memory switch button you desire to change.

  • Page 79: Using Information

    2-26. Using information Oil replacement (grease-up) time, needle replacement time, cleaning time, etc. can be specified and the warning notice can be performed after the lapse of the specified time. (1) Observing the maintenance and inspection information 1 Display the information screen. When nformaton key A of the swtch seat secton s pressed n the data nput screen, the nformaton screen s...

  • Page 80: ReleasNg Procedure Of The WarnNg

    3 Perform clearing remaining time up to the replacement. When button C of the tem you desre to clear s pressed, the tme of replacement clear screen s dsplayed. When CLEAR button F s pressed, the remanng tme up to the re- placement s cleared.

  • Page 81: Using Communication Function

    It is the data of needle entry point created with Vector format data VD00XXX.VDT PM-1, and the data format that can be operated in common between JUKI sewing machines. M3 data AMS00XXX.M3 Pattern data for the AMS-B, -C and -D Series Sewing standard format SD00XXX.DAT...

  • Page 82: Take-N Of The Data

    (4) Take-in of the data 1 　Display the communication screen. When communcaton swtch A of swtch seat secton s pressed n the data nput screen, the communcaton screen s dsplayed. 2 　Select the communication procedure. There are four communcaton procedures as descrbed below. B Wrtng data from meda to panel C Wrtng data from personal computer (server) to panel D Wrtng data from panel to meda...

  • Page 83: TakNg N Plural Data Together

    (5) Taking in plural data together It is possible for vector data, M3 data and sewing standard format data to select plural writing data and write them together. Pattern No. of writing destination will become the same No. of the selected data 1 Display the writing file selection screen.
  • Page 84 Data No. durng communcaton, total number of wrtng data and number of data that have ended the data communcaton are ds- played n the durng communcaton screen. 　* When performng wrtng to the pattern No. whch already ex- ists, the overwriting confirmation screen is displayed before wrtng.

  • Page 85: Performing Formatting Of The Media

    2-28. Performing formatting of the media To re-format a medum, the IP-420 has to be used. The IP-420 s not able to read any medum whch s formatted on a personal computer. 1 Display the media format screen. When swtch s held pressed for three seconds, MEDIA FORMAT button A s dsplayed on the screen.

  • Page 86: Operation At The Time Of X/Y Motor Position Slip

    2-29. Operation at the time of X/Y motor position slip When X/Y motor detects the poston slp, the error screen s dsplayed. Tmng of error dsplay can be changed wth the selecton of memory swtch. For the detals, refer to the Engneer's Manual.

  • Page 87: When The Error S DSplayed After End Of SewNg

    (2) When the error is displayed after end of sewing 1 Release the error. When RESET button A s pressed, and the error s released, the sewng screen s dsplayed. 2 Perform sewing work again from the start. When the pedal s depressed, sewng starts. (3) When the rest switch is not displayed When a large slp s detected, the reset swtch s not dsplayed.

  • Page 88: Memory Switch Data List

    3. MEMORY SWITCH DATA LIST Memory swtch data are the moton data that the sewng machne has n common and the data that operate on all sewng patterns n common. 3-1. Data list Item Setting range Edit unit Maximum sewing speed 200 to 2800 100 st/mn Sewing speed of 1st stitch...
  • Page 89 Item Setting range Edit unit Counter motion selection Sewng counter No. of pcs. counter Bobbn counter Height of eight of presser at the time 10 to 300 of 2 step stroke Buzzer sound can be prohibited. Wthout buzzer sound Panel operatng sound Panel operatng sound + error Number of stitches 1 to 7 of thread clamp release is set.
  • Page 90 Item Setting range Edit unit Needle stop position is set. UP poston Upper dead pont Thread trimming can be prohibited. Normal Thread trmmng prohbted Route of return to origin by return to origin button can be selected. Reverse return of Orgn retreval / Lnear return pattern...
  • Page 91 Item Setting range Edit unit Feeding frame control : pedal open/close 0 to 99 Operaton order of feedng frame by pedal operaton at the normal tme s set. 0 : Sold presser 1 : Rght/left separated presser (Wthout prorty of rght/left) 2 : Rght/left separated presser (In the order of rght to left) 3 : Rght/left separated presser (In the order of left to rght) 4 to 7 : Specal type (*1)
  • Page 92 Item Setting range Edit unit Pedal SW1 with/without latch Wthout Wth Pedal SW2 with/without latch Wthout Wth Pedal SW3 with/without latch Wthout Wth Pedal SW4 with/without latch Wthout Wth Enlarging/reducing function mode Prohbted Increasng/decreasng Increasng/decreasng number of sttches ptch (Number of (Pitch is fixed.) stitches is fixed.) Jog move function mode...
  • Page 93 Item Setting range Edit unit Intermediate presser with/without control Wthout Wth (Lowerng wth Wth (Lowerng even at (Lowering fixed) sewng data at the tme of the tme of feed forward/ operaton) backward) Intermediate presser lowering timing Immedately before start-up of Synchronzed machne head wth the last...

  • Page 94: Initial Value List

    3-2. Initial value list Initial value Item SL/HL SL/HL 2516 2516/3020 2516 FU06 Maxmum sewng speed 2800 Sewng speed of 1st sttch (In case of wth thread clamp) Sewng speed of 2nd sttch (In case of wth thread clamp) 2800 Sewng speed of 3rd sttch (In case of wth thread clamp) 2800 Sewng speed of 4th sttch (In case of wth thread clamp)
  • Page 95 Initial value Item SL/HL SL/HL 2516 2516/3020 2516 FU06 Thread trmmng can be prohbted. Route of return to orgn by return to orgn button can be selected. Bobbn wndng speed can be set. 1600 Moton method of wper can be selected. Unt of sewng shape sze change can be selected.

  • Page 96: Error Code List

    4. ERROR CODE LIST Place of Error code Display Description of error Display message How to recover recovery Machine lock E007 Turn OFF Man shaft of the sewng the power machne fals to rotate due to some trouble Head connector E008 Turn OFF abnormality...
  • Page 97 Place of Error code Display Description of error Display message How to recover recovery Pattern data size over E024 Possble Data Memory sze s over. to re-start nput after reset. screen E027 Read error Possble Prevous Data read from server to re-start screen cannot be performed.
  • Page 98 Place of Error code Display Description of error Display message How to recover recovery Thread breakage detection E052 Possble Step error to re-start screen When thread breakage s after reset. detected. E061 Memory switch data error Turn OFF Memory swtch data s the power broken or revson s old.
  • Page 99 Place of Error code Display Description of error Display message How to recover recovery Time-out error of wait E308 Turn OFF terminal the power There s no nput to wat termnal for a certan perod of tme. Panel is connected to the E703 Possble Commun-...
  • Page 100 Place of Error code Display Description of error Display message How to recover recovery Stepping motor power E903 Turn OFF abnormality the power When steppng motor power of SERVO CONTROL p. c. b. fluctuates more than ± 15%. Solenoid power E904 Turn OFF abnormality...
  • Page 101 Place of Error code Display Description of error Display message How to recover recovery Communication failure E917 Possble between operation panel to re-start and personal computer after reset. When abnormalty occurs n data communcaton. MAIN p. c. b. overheat E918 Turn OFF Overheat of MAIN p.
  • Page 102 Place of Error code Display Description of error Display message How to recover recovery Thread trimming motor E928 Turn OFF position slip error the power Intermediate presser E930 Turn OFF motor position slip error the power X motor overload error E931 Turn OFF the power...

  • Page 103: Message List

    5. MESSAGE LIST Message No. Display Display message Description M520 Erase confirmation of Users' pattern Erase s performed. OK ? Erase confirmation of pattern M521 button Erase s performed. OK ? Erase confirmation cycle pattern M522 Erase s performed. OK ? M523 Erase confirmation of backup data Pattern data s not stored n memory.
  • Page 104 Message No. Display Display message Description Overwriting confirmation of M535 adjustment data on personal computer and all machine data Overwrtng s performed. OK ? Deletion confirmation of thread M537 tension command Deletng s performed. OK ? M538 Deletion confirmation of intermediate presser increase/ decrease value Deletng s performed.
  • Page 105 Message No. Display Display message Description Customized data initialization M554 notice Customzed key-lock data has been ntalzed. Customized data breakage M555 Customzed key-lock data has broken. Intalzaton s performed. Initialization confirmation of M556 customized data Customzed key-lock data s ntalzed. OK? M653 During formatting Formattng s performed.

  • Page 106: Maintenance Of Sawing Machine

    #. MAINTENANCE OF SAWING MACHINE 1. MAINTENANCE 1-1. Adjusting the height of the needle bar (Changing the length of the needle) WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine.
  • Page 107 2) Loosen setscrew 1 n the drver. Drawng bob- bn case openng lever hook 2 toward you, open t to the rght and left untl bobbn case openng lever 3 comes off. At this time, be careful not to let shut- tle 4 come off and fall.

  • Page 108: Adjusting The Height Of The Feeding Frame

    1-3. Adjusting the height of the feeding frame WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. 1) Loosen setscrews 2 located on the rght and left sdes of feed bracket 1 .

  • Page 109: The Moving Knife And Counter Knife

    1-5. The moving knife and counter knife WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. 1) Loosen adjustng screw 1 so that a clearance of 18.5 mm s provded between the front end of the throat plate and the top end of thread trm- 1.0 mm Throat plate...

  • Page 110: Needle Thread Clamp Device

    1-6. Needle thread clamp device WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. When thread s caught at top end 1 of the thread clamp, thread clamp becomes ncomplete and sewng trouble at the sewng start wll be caused.

  • Page 111: Replenishing The Designated Places With Grease

    1-8. Replenishing the designated places with grease * Perform grease supplement when the errors below are displayed or once a year (either one which is earlier). If grease has decreased due to cleaning of the sewing machine or any other reasons, be sure to immediately add grease.

  • Page 112: LocatOn Where ExclusVe Grease S ProvDed

    (1) Location where exclusive grease is provided Two dfferent types of JUKI Grease A 1 and B 2 and an exclusve couplng and setscrew for JUKI Grease B are provded at the locaton as shown n the llustraton. Add grease perodcally (when the grease runout warnng No.
  • Page 113 1) Open the frame cover to remove ntermedate presser auxlary sprng B 1 . 2) Apply JUKI Grease A onto perphery of needle bar 2 . Turn the sewng machne by hand to apply grease onto the entre perphery of the needle bar.

  • Page 114: PoNts To Be ApplEd WTh Juki Grease B

    (3) Points to be applied with JUKI Grease B Use grease tube B (part number: 40013640) (in light violet) supplied with the unit for add- ing grease to any points other than the points specified below. If any grease other than the specified one is used, the related components can be damaged.
  • Page 115 　■ ■ Grease supplement to the face plate section 1) Open the face plate cover. 2) Add the JUKI Grease B onto the felt sectons (3 locatons), perpheral shoulder screw, ful- crums 1 to 7 and gude groove secton 8 .

  • Page 116: Draining Waste Oil

    1-9. Draining waste oil When polyethylene oler 1 becomes filled with oil, remove polyethylene oler 1 and dran the ol. 1-10. Amount of oil supplied to the hook Loosen setscrew 1 and remove setscrew 1 . When screwng n adjustment screw 2 , the amount of ol of ol ppe, left 4 can be reduced.

  • Page 117: Changing The Voltage Of 100,/200V

    1-12. Changing the voltage of 100,/200V WARNING : To prevent personal injuries caused by electric shock hazards or abrupt start of the sewing machine, carry out the work after turning OFF the power switch and a lapse of 5 minutes or more. To prevent accidents caused by unaccustomed work or electric shock, request the electric expert or engineer of our dealers when adjusting the electrical components.

  • Page 118: Troubles And Corrective Measures (Sewing Conditions)

    1-13. Troubles and corrective measures (Sewing conditions) Trouble Cause Corrective measures Page 1. The needle 1 Stitches are slipped at the start. ™ Adjust the clearance between the needle thread slips off at and the shuttle to 0.05 to 0.1 mm. the start of bar- ™ Set soft-start sewing at the start of tacking.
  • Page 119 Trouble Cause Corrective measures Page 5. Stitch skipping 1 The motions of the needle ™ Correct the positions of the needle and and shuttle are not properly shuttle. often occurs. synchronized. 2 The clearance between the ™ Correct the positions of the needle and needle and shuttle is too large.

  • Page 120: Optional

    2. OPTIONAL 2-1. Table of Needle hole guide Needle used Needle hole gude Sze Part No. Needle hole dameter Applcaton #09 to #11 B242621000C ø 1.6 For knts (OP) For lght-weght to medum-weght materals #11 to #14 * B242621000A ø 1.6 (S type) For medum-weght to heavy-weght materals #14 to #18 *...

  • Page 121: Bar Code Reader

    2-3. Bar code reader WARNING : • Do not look directly into the laser beam of the bar code reader. The laser beam can damage eyes. • Do not emit laser beam toward human eyes. The laser beam can damage eyes. •...

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