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A B B M E A S U R E M E N T & A N A LY T I C S | I N S T R U C T I O N | I N/A K 1 0 -TO - G A H - E N R E V. A
AK100 to GAH
Upgrade instruction
Introduction
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This document provides instructions on how to use
AK100 to GAH upgrade
instruction
the upgrade kits that follow:
Upgrade kit
part number
3KXG004130L0100
3KXG004130L0200
3KXG004130L0300
3KXG004130L0400
All the changes listed in this document are sufficient
to convert a standard AK display panel into a
standard GAH display panel.
Upgrades from
Upgrades to
AK101 display panel
GAH032
AK102 display panel
GAH032
AK103 display panel
GAH031
AK104 display panel
GAH031
Measurement made easy
For more information
Further publications for AK100 products are
available for free download from:
abb.com/wateranalysis
or by scanning this code:
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Summary of Contents for ABB AK100
- Page 1 Upgrade instruction Measurement made easy Introduction For more information — This document provides instructions on how to use Further publications for AK100 products are AK100 to GAH upgrade instruction the upgrade kits that follow: available for free download from: abb.com/wateranalysis...
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Page 2: Table Of Contents
A K 1 0 T O G A H | U P G R A D E I N S T R U C T I O N | I N/A K 1 0 -TO - G A H - E N R E V. A Contents 5.9 Rewiring . -
Page 3: Health And Safety
1 .3 Product recycling and disposal (Europe only) Symbols that appear in this document are explained below: ABB is committed to ensuring that the risk of any environmental damage or pollution caused by any of WARNING its products is minimized as far as possible. The... -
Page 4: Requirements
Particularly those sections related to disassembly of the AK10 panel. If you have this issue, please reach out to ABB for assistance. -
Page 5: Contents Of Upgrade Kit
A K 1 0 T O G A H | U P G R A D E I N S T R U C T I O N | I N/A K 1 0 -TO - G A H - E N R E V. A 4 Contents of upgrade kit The principal contents of the upgrade kits are the new CM30 display unit(s) and the new range selector switch(es), as... -
Page 6: Upgrade Procedure
A K 1 0 T O G A H | U P G R A D E I N S T R U C T I O N | I N/A K 1 0 -TO - G A H - E N R E V. A 5 Upgrade procedure 5 .1 Remove the rear casing 5 .2 Disconnect and remove existing wiring... - Page 7 A K 1 0 T O G A H | U P G R A D E I N S T R U C T I O N | I N/A K 1 0 -TO - G A H - E N R E V. A 5 Detach both ground cables from the rear of the 4600 displays using the 7 mm spanner.
- Page 8 A K 1 0 T O G A H | U P G R A D E I N S T R U C T I O N | I N/A K 1 0 -TO - G A H - E N R E V. A …5 Upgrade procedure …5 .2 Disconnect existing wiring 12 Disconnect the brown and blue wires of Fuse 1 and Fuse 2...
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Page 9: Remove The Range Selector Switches
A K 1 0 T O G A H | U P G R A D E I N S T R U C T I O N | I N/A K 1 0 -TO - G A H - E N R E V. A 5 .3 Remove the range selector switches 5.3.1 Applicability This section applies to:... - Page 10 A K 1 0 T O G A H | U P G R A D E I N S T R U C T I O N | I N/A K 1 0 -TO - G A H - E N R E V. A …5 Upgrade procedure …5 .3 Remove the range selector switches 4 Lift off the black outer shell.
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Page 11: Remove The 4600 Displays
A K 1 0 T O G A H | U P G R A D E I N S T R U C T I O N | I N/A K 1 0 -TO - G A H - E N R E V. A 5 .4 Remove the 4600 displays 5.4.1 Requirements 3 Once both brackets and screws have been removed, it should... -
Page 12: Widen And Reshape The Range Selector Switch Holes
A K 1 0 T O G A H | U P G R A D E I N S T R U C T I O N | I N/A K 1 0 -TO - G A H - E N R E V. A …5 Upgrade procedure 5 .5 Widen and reshape the range selector switch holes 5.5.1 Applicability... - Page 13 A K 1 0 T O G A H | U P G R A D E I N S T R U C T I O N | I N/A K 1 0 -TO - G A H - E N R E V. A 6 Use a hand file to carve a notch at least 1.65 mm high and at least (and as close as possible to) 3.2 mm wide going vertically up from the top of the hole.
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Page 14: Install The Safety Barriers
A K 1 0 T O G A H | U P G R A D E I N S T R U C T I O N | I N/A K 1 0 -TO - G A H - E N R E V. A …5 Upgrade procedure 5 .6 Install the safety barriers 5 .7 Install the CM30s... -
Page 15: Install The New Range Selector Switches
A K 1 0 T O G A H | U P G R A D E I N S T R U C T I O N | I N/A K 1 0 -TO - G A H - E N R E V. A 5 .8 Install the new range selector switches 5.8.1 Applicability This section applies to:... - Page 16 A K 1 0 T O G A H | U P G R A D E I N S T R U C T I O N | I N/A K 1 0 -TO - G A H - E N R E V. A …5 Upgrade procedure …5 .8 Install the new range selector switches 3 Slide the front half of the switch through the panel hole.
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Page 17: Rewiring
A K 1 0 T O G A H | U P G R A D E I N S T R U C T I O N | I N/A K 1 0 -TO - G A H - E N R E V. A 5 .9 Rewiring 5.9.2 Procedure Each sub-section contains the wiring diagram relevant to that... -
Page 18: Lower Output Cable Loom
A K 1 0 T O G A H | U P G R A D E I N S T R U C T I O N | I N/A K 1 0 -TO - G A H - E N R E V. A …5 Upgrade procedure …5 .9 Rewiring 7 Replace the fuse cartridges in fuse holders F1 and F2 (AK101/... -
Page 19: Upper Output Cable Loom
A K 1 0 T O G A H | U P G R A D E I N S T R U C T I O N | I N/A K 1 0 -TO - G A H - E N R E V. A 5.9.7 Upper output cable loom 6 Connect blue and pink into connections 9 and 10. -
Page 20: Procedure
A K 1 0 T O G A H | U P G R A D E I N S T R U C T I O N | I N/A K 1 0 -TO - G A H - E N R E V. A …5 Upgrade procedure …5 .9 Rewiring 5.9.8 Procedure... -
Page 21: Switch Wiring
A K 1 0 T O G A H | U P G R A D E I N S T R U C T I O N | I N/A K 1 0 -TO - G A H - E N R E V. A 5.9.9 Switch wiring 5.9.10 Applicability... -
Page 22: Procedure
A K 1 0 T O G A H | U P G R A D E I N S T R U C T I O N | I N/A K 1 0 -TO - G A H - E N R E V. A …5 Upgrade procedure …5 .9 Rewiring 5.9.11... -
Page 23: Safety Barrier Wiring
A K 1 0 T O G A H | U P G R A D E I N S T R U C T I O N | I N/A K 1 0 -TO - G A H - E N R E V. A 5.9.12 Safety barrier wiring 5 AK102 and AK103 only:... -
Page 24: Procedure
A K 1 0 T O G A H | U P G R A D E I N S T R U C T I O N | I N/A K 1 0 -TO - G A H - E N R E V. A …5 Upgrade procedure …5 .9 Rewiring …5.9.5 Safety barrier wiring... -
Page 25: Final Checks
Contact ABB if your system is not covered in Table 10, or if you If the outputs are as expected, then the wiring has been require assistance on finding your zero and span values. -
Page 26: Test Tables
A K 1 0 T O G A H | U P G R A D E I N S T R U C T I O N | I N/A K 1 0 -TO - G A H - E N R E V. A …6 Final checks 6 .3 Test tables Using the values in Table 10, complete the relevant Test Table by... - Page 27 A K 1 0 T O G A H | U P G R A D E I N S T R U C T I O N | I N/A K 1 0 -TO - G A H - E N R E V. A Table 12 AK102 (GAH200 –...
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Page 28: Test The Switches
A K 1 0 T O G A H | U P G R A D E I N S T R U C T I O N | I N/A K 1 0 -TO - G A H - E N R E V. A …6 Final checks 6 .4 Test tables 6 .5 Test the switches... - Page 29 A K 1 0 T O G A H | U P G R A D E I N S T R U C T I O N | I N/A K 1 0 -TO - G A H - E N R E V. A Notes...
- Page 30 We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document.
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