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Measuring Instruments
AO2000 Series
Operating instructions manual
ABB AO2000 Series Operating Instructions Manual
Continuous gas analyzers integrated analyzer system measurement made easy
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Installation, start-up and maintenance manual
(62 pages)
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Preface
Guideline for Installation and Commissioning
Safety Information
Intended Application
Special Requirements for the Operator
Safety Information
Fidas24: Information on the Safe Operation of the Gas Analyzer
Notes for Network and Data Security
Version with Type of Protection II 3G for Measurement of Non-Flammable Gases and Vapors
Version with Type of Protection II 3G for Measurement of Flammable Gases ('Safety Concept') and Non-Flammable Gases
Intended Application
Important Information for the Operator
Description
Internal and External Explosion Protection
Technical Data
Special Requirements for Operation
Limas11 IR, Uras26: Version for the 'Safety Concept
Caldos25, Caldos27, Magnos206: Version for the 'Safety Concept
Purge Gas Flow Monitoring
Version for Use in Class I DIV. 2 Explosion Hazard Areas
Preparation for Installation
Scope of Supply and Delivery
Material Required for the Installation (Not Supplied)
Installation Location
Pressure Sensor
Housing Purge
Power Supply
Caldos25: Preparation for Installation
Caldos27: Preparation for Installation
Fidas24: Preparation for Installation
Fidas24 NMHC: Preparation for Installation
Limas11 IR, Limas21 UV: Preparation for Installation
Limas21 HW: Preparation for Installation
Magnos206: Preparation for Installation
Magnos28: Preparation for Installation
Magnos27: Preparation for Installation
Uras26: Preparation for Installation
ZO23: Preparation for Installation
Oxygen Sensor: Preparation for Installation
Unpacking the Gas Analyzer and Installation
Unpacking the Gas Analyzer
Identification Plate
Analyzer Data Sheet
Dimensional Diagrams
Gas Connection Installation
Gas Analyzer Installation
Gas Line Connection
Caldos25: Gas Connections
Caldos27: Gas Connections
Fidas24, Fidas24 NMHC: Gas and Electrical Connections
Limas11 IR, Limas21 UV, Limas21 HW: Gas Connections
Magnos206: Gas Connections
Magnos28: Gas Connections
Magnos27: Gas Connections
Uras26: Gas Connections
ZO23: Gas Connections
Gas Line Connection
Fidas24: Connecting the Gas Lines
Fidas24: Connecting the Combustion Gas Line
Fidas24: Connecting the Sample Gas Line (Heated Sample Gas Connection)
Fidas24: Connecting the Sample Gas Line (Unheated Sample Gas Connection)
Connecting the Electrical Leads
Electronics Module Connection Diagram
Profibus Module: Electrical Connections
Modbus Module: Electrical Connections
Analog Output Module: Electrical Connections
Analog Input Module: Electrical Connections
Digital I/O Module: Electrical Connections
Standard Terminal Connections
Connecting the Signal Lines
System Bus Connection
Power Supply Line Connection - Safety Notes
Power Supply Line Connection to an Analyzer Module
Power Supply Line Connection
Fidas24: Power Supply Line Connection
Gas Analyzer Start-Up
Installation Check
Gas Path and Housing Initial Purge
Power Supply Activation
Fidas24: Gas Analyzer Start-Up
Limas21 HW: Gas Analyzer Start-Up
ZO23: Gas Analyzer Start-Up
Warm-Up Phase
Operation
Gas Analyzer Operation
Display and Control Unit
Screen
Message Display
Status Leds
Numeric Keypad
Cancel Keys
Softkeys
Text Entry
Operating by Value Entry
Operating by Key Entry
Password Protection
User Interface Priority
Access Lock
Menu Tree
Gas Analyzer Configuration: Measurement Component-Specific Functions
Measurement Range Configuration
Auto-Ranging Parameterization
Limit Value Monitor Parameterization
Filter Parameterization
Active Component Selection
Configuring a Component
Changing Module Name
Gas Analyzer Configuration: Function Blocks
The 'Function Blocks' Concept
Standard Configuration
The 'Function Blocks' Sub-Menu
Gas Analyzer Configuration: System Functions
Setting the Time Zone, Date and Time
Selecting User Interface Language
Changing the Password
Inhibit Operation
Setting up System Modules
Adding a System Module
Replacing a System Module
Removing a System Module
Saving the Configuration
Configuring Status Signals
Configuring an Ethernet Connection
Configuring a Modbus Connection
Configuring Profibus
Configuring Bus I/Os
Gas Analyzer Configuration: Display
Display Features
Display Overview
Page Overview
Parameter Overview
User Page Configuration
Moving a Display Element from One Page to Another
Moving a Display Element Within a Page
Configuring the Bar Display or Point Display
Value Entry
Configuring Value Entry
Key Entry
Configuring Key Entry
Example: Entering and Displaying the Pump Output
Calibration: Principles
Calibration Control
Manual Calibration
Automatic Calibration
Test Gas Supply Control for Automatic Calibration
Externally Controlled Calibration
Calibration Methods
Gas Analyzer Configuration: Calibration Data
The 'Calibration Data' Sub-Menu
Calibration Data for Manual Calibration
Calibration Data for Automatic Calibration
Validation
Calibration Data for Externally Controlled Calibration
Output Current Response
Notes for Calibrating Analyzer Modules
Caldos25: Notes for Calibrating
Caldos27: Notes for Calibrating
Caldos27: Single-Point Calibration with Standard Gas
Caldos25, Caldos27: Substitute Gas Calibration
Fidas24: Notes for Calibrating
Fidas24 NMHC: Notes for Calibrating
Fidas24: Substitute Gas Calibration
Fidas24: Response Factor and Other Relevant Variables
Fidas24: Conversion of Concentration Data
Limas11 IR, Limas21 UV, Limas21 HW: Notes for Calibrating
Magnos206: Notes for Calibrating
Magnos206: Single-Point Calibration
Magnos206: Substitute Gas Calibration
Magnos28: Notes for Calibrating
Magnos28: Single-Point Calibration
Magnos28: Substitute Gas Calibration
Magnos27: Notes for Calibrating
Magnos27: Substitute Gas Calibration
Uras26: Notes for Calibrating
ZO23: Check of the End Point and Reference Point
Oxygen Sensor: Notes for Calibrating
Calibrating the Gas Analyzer
Gas Analyzer Manual Calibration
Manual Start of the Automatic Calibration
Inspection and Maintenance
Inspection
Checking Gas Path Seal Integrity
Pump Activation, Pump Output Adjustment
Changing Analog Output Current Range
Air Pressure Correction
Air Pressure Value Correction
Calibration Reset
Basic Calibration
Cross Sensitivity Alignment
Carrier Gas Alignment
Fidas24: Standby / Restart
Fidas24: Replacement of the Sample Gas Filter in the Heated Sample Gas Connection
Fidas24: Cleaning the Air Jet Injector
Fidas24: Checking the Combustion Gas Supply Line for Seal Integrity
Fidas24: Checking the Combustion Gas Feed Path in the Gas Analyzer for Seal Integrity
Fidas24 NMHC: Converter Effectiveness Testing
Uras26: Optical Alignment
Uras26: Phase Alignment
Limas11 IR, Limas21 UV, Limas21 HW, Uras26: Measurement of Calibration Cells
Limas11 IR, Limas21 UV, Limas21 HW, Uras26: Relinearization
Limas11 IR, Limas21 UV, Limas21 HW: Thermal Link Replacement
Limas11 IR, Limas21 UV: Aluminum Sample Cell Cleaning
Limas11 IR, Limas21 UV, Limas21 HW: Quartz Sample Cell Cleaning
Limas11 IR, Limas21 UV: Safety Cell Cleaning
Limas21 UV, Limas21 HW: Lamp (EDL) Replacement
Limas11 IR, Limas21 UV, Limas21 HW: Amplification Optimization
ZO23: Function Test
Pneumatic Module: Disposable Filter Replacement
Status Messages, Troubleshooting
Dynamic QR Code
Process Status
System Status: Status Messages
System Status: Status Signals
Status Message Categories
Status Messages
Gas Analyzer: Troubleshooting
Caldos25, Caldos27, Magnos206, Magnos28, Magnos27: Troubleshooting
Fidas24: Troubleshooting
Limas11 IR, Limas21 UV, Limas21 HW: Troubleshooting
Uras26: Troubleshooting
Pneumatic Module: Troubleshooting
Notify Service
Gas Analyzer Shutdown and Packing
Gas Analyzer Shutdown
Packing the Gas Analyzer
Disposal
Analyzer Modules Operating Specifications
Caldos25: Operating Specifications
Caldos27: Operating Specifications
Fidas24, Fidas24 NMHC: Operating Specifications
Limas11 IR, Limas21 UV: Operating Specifications
Limas21 HW: Operating Specifications
Magnos206: Operating Specifications
Magnos28: Operating Specifications
Magnos27: Operating Specifications
Uras26: Operating Specifications
ZO23: Operating Specifications
Oxygen Sensor: Operating Specifications
Index
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ABB MEASUREMENT & ANALYTICS | OPERATING INSTRUCTION
AO2000
Continuous gas analyzers
Integrated analyzer system
Measurement made easy
Table of
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Table of Contents
Troubleshooting
Status messages, troubleshooting
315
Gas analyzer: Troubleshooting
332
Caldos25, Caldos27, Magnos206, Magnos28, Magnos27: Troubleshooting
334
Fidas24: Troubleshooting
335
Limas11 IR, Limas21 UV, Limas21 HW: Troubleshooting
339
Uras26: Troubleshooting
340
Pneumatic module: Troubleshooting
341
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This manual is also suitable for:
Ao2000-fidas24
Ao2000-fidas24 nmhc
Ao2020
Ao2040
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