Dismantling Driven Variator; Checking Individual Components - BMW C1 200 Repair Manual

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Dismantling driven variator

d
Warning:
Assembly is spring-loaded - injury hazard!
Removing/replacing clutch (
L
Note:
Further disassembly is necessary only the two
plates do not move easily in opposite directions.
3
Turn guide cover (arrow) to remove and check for
wear
L
Note:
The new version of the driven variator has 4 guide
studs but no guide sleeves! Note when dismantling,
testing and assembling!
Press guide studs (1) and guide sleeves (2) from
inside to outside to remove
Remove outer plate (3)
21.5)
a
1

Checking individual components

c1110580
Wear data:
Outside Ø "D".................................. min. 33.90 mm
.......................................................(min. 1.3346 in)
Max. planar deviation of running
surface ........................................................ 0.5 mm
.............................................................. (0.0197 in)
2
2
Remove O-rings (1) and check for damage
Check both shaft oil seals (2) for damage and
correct fit
Check spring (
21.6)
a
Outside Ø "D" of sleeve in the inside plate
D
Check friction faces of both side plates for wear
and damage with precision straightedge and
feeler gauge
1
1
C1110590
C110600
24.15

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