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Hardware Installation Manual
Corresponding models: TM25S/TM30S Series
Original Instruction
Hardware Version: 5.02
Document Version: 1.00
Release Date: 2024-07-24

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Summary of Contents for Techman Robot TM25S Series

  • Page 1 Hardware Installation Manual Corresponding models: TM25S/TM30S Series Original Instruction Hardware Version: 5.02 Document Version: 1.00 Release Date: 2024-07-24...
  • Page 2 This Manual contains information of the Techman Robot product series (hereinafter referred to as the TM AI Cobot). The information contained herein is the property of Techman Robot Inc. (hereinafter referred to as the Corporation). No part of this publication may be reproduced or copied in any way, shape or form without prior authorization from the Corporation.
  • Page 3: Table Of Contents

    4.2.3.2 TM Screen (Optional) ........................... 46 4.2.4 Robot Light Module ............................. 48 4.2.4.1 Light Module Surface ..........................48 Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 4 6.2.1 Before Unpacking ............................76 6.2.2 Upon Unpacking ............................76 6.3 Unboxing ................................77 Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 5 Table 14: 8-pin Digital I/O Connectors of Cable ....................65 Table 15: 8-pin Digital I/O Connector of Robot ....................65 Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 6 Figure 21: References of TM25S / TM25S-M / TM30S / TM30S-M End Module Components ....... 35 Figure 22: References of TM25S-X / TM30S-X End Module Components ............36 Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 7 Figure 58: Connecting Tool End Digital Output ....................66 Figure 59: Connecting Tool End Digital Input ....................66 Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 8 Figure 79: Connecting the Robot and the Control Box ..................93 Figure 80: Air Filter Tray (the circled parts) ...................... 96 Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 9: Revision History Table

    Revision History Table Revision Date Revised Content 1.00 2024-07-24 Original release Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 10: Product Description

    The following symbols are affixed on the respective manuals to indicate conformity with the above legislation. Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 11: Safety Information

    Read Manual and Impact Warning Labels Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 12: Validation And Liability

    1.6m above the floor, at 80% of maximum speed). If the sound pressure is over 80 dB(A) while operating, wear proper ear protection. Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 13: Risk Assessment

    2. Release the brake by pushing the pin on the brake solenoid, as shown in the following figures. Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 14: Figure 1: Pin Position For Brake Releasing

    If another brake release is required, turn off the switch and turn it on again. Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 15: Figure 2: External Brake Release Setup (Using The Control Box Connector)

    Figure 2: External brake release setup (using the control box connector) Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 16: Table 3: Recommended Power Supply Units For External Brake Release

    Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 17: Labels

    When the brake of a joint is released, the robot's body will sag due to gravity. Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 18: Table 4: Denotation Of Labels

    Table 4: Denotation of Labels B A D Figure 4: Locations of Labels Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 19: Transportation And Storage

    Do not lay the package on its side or any other non-upright position. This could damage the product. Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 20: System Hardware

    TM AI Cobot is made up of the robot arm and control box (including a robot stick). Robot arm Robot Stick Control Box Figure 5: System Overview Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 21: Robot Arm

    Shown below is the dimension drawing of the robot Figure 6: Dimension of TM25S / TM25S-M *All measures are in ㎜. Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 22: Figure 7: Dimension Of Tm30S / Tm30S-M

    Figure 7: Dimension of TM30S / TM30S-M *All measures are in ㎜. Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 23: Figure 8: Dimension Of Tm25S-X

    Figure 8: Dimension of TM25S-X *All measures are in ㎜. Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 24: Robot Assembly Diagram

    Contact your local corporation support for any service request. Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 25: Range Of Motion

    Base TM30S-X TM25S-X 4.2.1.3 Range of Motion The working spherical (radius) range from the base is 1902 ㎜ for the TM25S series and 1702 ㎜ for the TM30S series. Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC.
  • Page 26 Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 27: Figure 10: Side View Of Tm25S / Tm25S-M / Tm25S-X Movement Range Diagram

    Figure 11: Pictorial view of TM25S / TM25S-M / TM25S-X Movement Range Diagram Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 28: Figure 12: Top View Of Tm25S / Tm25S-M / Tm25S-X Movement Range Diagram

    Figure 12: Top view of TM25S / TM25S-M / TM25S-X Movement Range Diagram *All measures are in ㎜. Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 29: Figure 13: Side View Of Tm30S / Tm30S-M / Tm30S-X Movement Range Diagram

    Figure 14: Pictorial view of TM30S / TM30S-M / TM30S-X Movement Range Diagram Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 30: Payload And Torque

    The following figure shows the relationship between payload and the center of gravity offset: Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 31: Figure 16: Relationship Between Payload And The Center Of Gravity Offset In Tm25S / Tm25S-M / Tm25S-X

    Refer the table below for the rated torque and the limit of repeated peak torque of the robot. Exceeding torque may reduce the life of the robot or damage the robot. Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 32: Robot Arm Installation

    Do not immerse TM AI Cobot in water. Installation in water or a humid environment will permanently damage the robot. Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 33: Table 6: Force And Moment That Acts On The Robot Base Under Different Conditions

    Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 34: Figure 19: Bottom View Of Robot Base (Tm25S / Tm30S Series)

    Use the M4L5 pan head screw to secure the ground wire with the robot as shown below. Figure 20: Grounding position for the robot Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 35: Robot End Module

    Figure 21: References of TM25S / TM25S-M / TM30S / TM30S-M End Module Components Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 36: Figure 22: References Of Tm25S-X / Tm30S-X End Module Components

    Users are required to resume following the instruction log from HMI. Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 37: Flange Surface Of The Robot End

    Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 38: End Indication Light Ring Table

    Figure 24: The Exterior and Diagram of the Control Box *All measures are in ㎜. Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 39: Figure 25: Dimensions Of The Dc Control Box

    Figure 25: Dimensions of the DC Control Box *All measures are in ㎜. Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 40: Figure 26: Dimensions Of The Dc Semi Control Box

    Use the M4L6 screw to secure the ground wire with the control box as shown below. Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 41: Robot Stick

    480g with 1-meter cable IP Classification IP54 Table 7: Specifications of the Robot Stick Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 42: Figure 29: Dimensions Of The Robot Stick

    Figure 29: Dimensions of the Robot Stick Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 43: Figure 30: Robot Stick (Front)

    + Button Figure 30: Robot Stick (front) Enabling Switch Figure 31: Robot Stick (back) Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 44: Figure 32: Operation Of The Enabling Switch

    This could lead to high torque on the joints, especially with higher speed and payload. Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 45: Table 8: Robot Stick Basic Functions

    It is recommended that the Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 46: Tm Screen (Optional)

    Figure 33: TM Teach Pendant (consisting of the TM Screen and Robot Stick) The installation of the TM Teach Pendant is described as follows: Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 47 The system integrator is responsible for ensuring that the robot is under only one control source. Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 48: Robot Light Module

    Table 10: Reference of the Symbol and Unit in Calculation the Torque Load of the Light Module Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 49: Table 11: Electrical Specification Of The Light Module

    Current (for light modules from other < 900mA manufacturers): Table 11: Electrical Specification of the Light Module Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 50: Operating Position Of Tm Ai Cobot With Agv/Aiv

    When TM AI Cobot is placed on an AGV/AIV in operation, the TM AI Cobot should be paused and should not exceed the footprint of the AGV/AIV. Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 51: Working Distance And Field Of View Of Tm Ai Cobot's Eih Camera

    The relation between the working distance and the field of view is listed below. Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 52: Table 12: The Relation Between The Working Distance And The Field Of View

    Table 12: The Relation between the Working Distance and the Field of View Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 53: Electrical Interface

    Safety I/O comes with dual redundant channel connector and has to keep both channel input/output the Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 54: Safety Input Connector

    For details about the safety functions, please refer to the Safety Manual. Figure 40: Safety Input Connector Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 55: Figure 41: The Wiring Diagram Example Of Switch Type Safety Device

    Figure 42: The Wiring Diagram Example of PNP Output Type Safety Device (1/2) Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 56: Safety Output Connector

    For details about the safety functions, please refer to the Safety Manual. Figure 44: Safety Output Connector Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 57: Power Connector

    3. EX24V provides an external 24V input port. If the load exceeds 2A an external power supply can be used instead. The load on EX24V must not exceed 3.5A. Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 58: Digital In/Out

    Inputs can be set to either sink input or source input by selection. Figure 47: Digital Input Set to sink input type  Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 59: Figure 48: Set To Sink Input Type

    When a device such as a transistor output sensor is connected, PNP open collector transistor output can be used. Figure 49: Set to Source Input Type Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 60: Digital Output

    Connect DO_COM terminal to the minus side of the power supply. Figure 51: Set to Sink Output Type Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 61: Analog In/Out

    Figure 52: Set to Source Output Type 5.3.4 Analog In/Out Figure 53: Analog In Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 62: System Remote Power On/Off

    Figure 55: System Remote Power ON/OFF Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 63: Auto Mode Play Confirm Port

    The USB port of the control box is used for connecting the keyboard, mouse and external storage devices. Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 64: Com Port

    In the case of overloading, overload protection will be activated and the robot will turn off the 24V output power. Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 65: Table 14: 8-Pin Digital I/O Connectors Of Cable

    While DO1 and DO2 of the end connector are set to RS485, it is the extension of COM2. Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 66: Connecting Tool End Digital Output

    (Because AIN_GND is connected to ground, when AIN is a dead contact, a pressure difference will occur, which is a normal phenomenon.) Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 67: Control Box Interfaces

    Safety I/O Interface EtherCat Figure 62: Front View of the Control Box (DC) Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 68: Figure 63: Side View Of The Control Box (Dc)

    Robot cable connector Figure 65: Side View of the Control Box (DC SEMI) Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 69: Table 17: Descriptions Of The Eco And Remote Modes Of Dc And Dc Semi Control Boxes

    2. The SSD Reset button on the Control Box must only be used by a qualified or authorized individual. Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 70: Figure 67: Interfaces Of The Tm25S / Tm30S / Tm25S-X / Tm30S-X Series

    The control box of an M series robot should be mounted in a control cabinet with the protection class of IP54 or higher. Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 71: Control Box Power Interface And Robot Interface

    Please install a master switch on the equipment power supply for robot applications for servicing and inspection. Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 72: Table 18: Tm25S / Tm30S / Tm25S-X / Tm30S-X Series Electrical Specifications

    Table 20: TM25S-M / TM30S-M Series Electrical Specifications Power installation procedures: • Typical AC power installation with single-phase supply Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 73 2. Ensure that the input current of the control box is protected by the Residual Current Device (RCD) and appropriate fuses. Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 74: Robot Interface

    Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 75: Tm25S-M Semi / Tm30S-M Semi Series

    When SEMI Emergency Off Switch is pressed, all power will be cut off immediately. This action impacts on the motion of the robot. Users should take with caution. Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 76: Unboxing & Installation

    If any damage is evident, contact your corporation support (see 1.2 How Can I Get Help?). Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 77: Unboxing

    Each carton has the following contents. Check them when you unpack the cartons for the first time. If any Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 78: Table 21: The Robot Arm Carton Contents

    The control box carton contains: Control box Robot Stick Cable length: 390 cm Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 79 Calibration Plate comes only with TM AI Cobots fitted with the hand-eye camera. Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 80 Cobots fitted with the hand-eye camera. TM Landmark size: 50.5 * 50.5 ㎜ (tolerance ± 0.1 ㎜) Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 81: Installing Your Robot

    The TM AI Cobot arm cannot stand independently after being removed from the carton. Therefore, prepare the mounting base with the corresponding holes as described in 0 Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 82: Removing The Control Box

    Before handling, the cable of the robot stick should not be pulled to avoid any performance degradation. Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 83: Moving The Packaged Robot

    (M12 *4) that are used to attach the robot to the base near the robot base in advance. If the base is designed with corresponding pinholes, mount them to the base. Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 84: Removing And Tightening The Robot

    3. Lift the robot off the pallet and move it to where it will be installed. Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 85: Wall-Mounted

    J3 and J4. Then gently tighten both ropes to prevent the robot from tilting when the base screws are loosened. Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 86 4. Raise both lifting hooks at the same time to lift the robot off the pallet. Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 87 6. After the base and the wall are aligned, move the robot to where it will be installed. Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 88: Inverted

    2. Use two ropes and lifting hooks to hoist the robot. One rope is fixed between J1 and J2, and the Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 89 J3 and J4, and gently rotate the robot in the direction indicated by the figure below. Lifting hook A Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 90 10. After the robot is properly secured at the installation site, use M12 screws and washers to attach the base to the mounting surface. Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 91 Choose a proper lifting device for the corresponding weight of the robot. Follow local regulations and guidance for lifting. Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 92: Preparing The Robot For Wall-Mounted/Inverted Installation

    Connect the power cable between the wall socket and the power interface of the control box. Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 93: Mounting Direction

    3.3.7 Mounting Direction in Software Manual TMflow. Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 94: Maintenance And Repair

    3. The functional testing of Enabling Switch functions 4. The functional testing of Force and Torque Limit functions Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 95 Safety Manual. Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 96: Figure 80: Air Filter Tray (The Circled Parts)

    5. Align the lid on both sides of the track and slide down the lid until it stops. Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 97: Warranty Statement

    Manual but will not liable for any erroneous or omitted information. Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 98: Appendix A. Technical Specifications

    Refer to the official website of TM Plug&Play for camera models compatible to TM AI Cobot. Table 26: Technical Specifications Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 99: Appendix B. Certificate Of Compliance And Declaration Of Incorporation

    Appendix B. Certificate of Compliance and Declaration of Incorporation Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 100: Document Version: 1.00

    Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 101: Document Version: 1.00

    Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...
  • Page 102: Document Version: 1.00

    Hardware Installation Manual: TM25S/TM30S series Hardware version: 5.02 Document version: 1.00 TECHMAN ROBOT INC. 5F., No. 58-2, Huaya 2nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan...

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