M5640SU, M5640DT-SU, WSM
3rd Shaft
1. Remove the bearing (20) and gears.
2. Remove the bearing (1) and external snap ring (2).
3. Remove the gears.
(When reassembling)
• Apply enough transmission fluid to the synchronizer portion.
• Install the protrusion portions "B" of the center rings (12) to the
holes "A" of the gear (10) and (18) firmly. (Refer to the figure
left.)
• Install the protrusion portion "D" of the outer synchronizer rings
(13) to the grooves "C" of the inner synchronizer rings (11).
(Refer to the figure left.)
• Install the synchronizer keys (16) in the key grooves of the outer
synchronizer rings (13) firmly.
(1) Bearing
(2) External Snap Ring
(3) 23T Gear (4WD Model)
(4) 24T Gear
(5) Inner Race
(6) Shifter (H)
(7) Hub
(8) 3rd Shaft
(9) Bearing
(10) 32T Gear
(11) Inner Synchronizer Ring
(12) External Snap Ring
(13) Outer Synchronizer Ring
(14) Synchronizer Spring
(15) Coupling
(16) Synchronizer Key
(17) Shifter (L-R)
(18) 41T Gear
(19) Thrust Collar
(20) Bearing
3-S12
TRANSMISSION
[A] Double Cone Type Synchromesh
A : Holes of the gear
B : Protrusion portions of the center
ring
C : Grooves of the inner
synchronizer ring
D : Protrusion portion of the outer
synchronizer ring
9Y1210365TRS0042US0
KiSC issued 07, 2009 A