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Power Regenerative Converter YASKAWA D1000 Series Quick Start Guide Type: CIMR-DC Models: 200 V Class, Three-Phase Input: 5 to 130 kW 400 V Class, Three-Phase Input: 5 to 630 kW To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance.
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Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual.
Any warnings provided by Yaskawa must be promptly provided to the end user. Yaskawa offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the Yaskawa manual.
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Failure to comply could result in death or serious injury. Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified. Do not allow unqualified personnel to perform work on the converter.
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Carry all standard configuration and peripheral devices in a method suitable for the weight of the device. Incorrectly handling devices could cause them to fall and result in injury or damage to the device. YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
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Replace the cooling fan correctly according to instructions in this manual. Incorrect cooling fan mounting direction will prevent sufficient cooling of the converter and could damage internal circuits. YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
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Failure to comply could result in damage to the converter and will void warranty. Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified. Check all the wiring to ensure that all connections are correct after installing the converter and connecting any other devices.
YASKAWA ELECTRIC CORPORATION MADE IN JAPAN <1> 2-1 Kurosaki-shiroishi, Yahatanishi-Ku, Kitakyusyu 806-0004 Japan <1> The address of the head office of Yaskawa Electric Corporation (responsible for product liability) is shown on the nameplate. Figure 1 Converter Nameplate Information Example Figure 1 EUJ710800...
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Top/Bottom Clearance A – 50 mm minimum C – 120 mm minimum B – 30 mm minimum D – Airflow direction Figure 3 Correct Installation Spacing (Single) YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
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When vertical suspension of the converter is required in an enclosure panel, the orientation of the eye bolts for these converter models can be easily changed by turning the eye bolts counterclockwise 90 degrees. Figure 4 Figure 5 Adjusting Angle of Eye Bolts YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
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Lower the converter when ready to install in the enclosure panel. Stop lowering the converter when it is near the floor then begin lowering the converter again very slowly until the converter is placed correctly. YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
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– – 2A0020 Table 3 Dimensions for IP20 Open Type Enclosure: 400 V Class Dimensions mm Weight Model Figure 4A0005 – – 4A0010 – – 4A0020 YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
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Table 5 Dimensions for IP00 Open Type Enclosure: 400 V Class Dimensions mm Weight Model Figure 4A0030 4A0040 4A0060 4A0100 4A0130 4A0185 4A0270 1140 1110 4A0370 1140 1110 4A0630 1250 1380 1100 1345 YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
Figure 7 D1000 A – 50 mm minimum C – 120 mm minimum B – 30 mm minimum Figure 8 Installation Spacing YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
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B – Holding Frames (One on Each Side) Figure 9 Suspension Locations for the Harmonic Filter Module Figure 9 D1000 Figure 10 Holding the Harmonic Filter Module YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
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Figure EUJ71088 EUJ71089 EUJ71090 EUJ71091 EUJ71092 EUJ71093 EUJ71094 EUJ71095 EUJ71096 Note: indicates the last digit (0 to 9) of the harmonic filter module model number. YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
<5> Do not connect a power supply to the drive AC power supply terminals (R/L1, S/L2, and T/L3). YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
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<7> Multi-function analog outputs work with devices such as analog frequency meters, ammeters, voltmeters, and wattmeters. They are not intended for use as a feedback-type signal. <8> When wiring the GA700, refer to Technical Manual for details. YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
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<7> Multi-function analog outputs work with devices such as analog frequency meters, ammeters, voltmeters, and wattmeters. They are not intended for use as a feedback-type signal. <8> When wiring the GA700, refer to Technical Manual for details. YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
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NOTICE: If a fuse is open or a Residual Current Device (RCD) is tripped, check the wiring and the selection of peripheral devices to identify the cause. Contact Yaskawa before restarting the converter or the peripheral devices if the cause cannot be identified.
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For safe wiring it is recommended to use solid wires or flexible wires with ferrules. The stripping length respectively ferrule length should be 8 mm. Wire Type Wire Size (mm Solid 0.2 to 1.5 Flexible 0.2 to 1.0 Flexible with ferrule 0.25 to 0.5 YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
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Verify the following installation conditions to ensure that other devices and machinery used in combination with this converter also comply with EMC guidelines. Install an EMC noise filter to the input side specified by Yaskawa for compliance with European standards. Place the converter and EMC noise filter in the same enclosure.
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These terminals are to detect the power supply voltage order and Power supply voltage detection inputs 1/ 21 voltage levels. t1/ 31 DC voltage output These terminals output a DC voltage. – Grounding terminal YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
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There are three DIP Switches and one Slide Switch and two jumpers, S1, S2, and S6, located on the terminal board. Terminal A2 Signal Selection Current Voltage RS-422/RS-485 Termination Resistor Terminal FM/AM Signal Selection FM/AM: Voltage Output FM: Current Output AM: Voltage Output YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
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<1> Refrain from assigning functions to digital relay outputs that involve frequent switching, as doing so may shorten relay performance life. Switching life is estimated at 200,000 times (assumes 1 A, resistive load). YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
<1> Displayed when in DC Bus Voltage Reference Mode. <2> Displayed when in DC Bus Voltage Reference Mode and Monitor Mode. YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
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<4> The DC Bus Voltage Reference appears after the initial display that shows the product name. <5> The information that appears on the display will vary depending on the converter. Figure 18 Digital Operator Menu and Screen Structure YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
Properly connect the AC reactor and harmonic filter (harmonic filter module) to the converter as (harmonic filter module) connections shown in the Standard Connection Diagram. to converter YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
Note: For information on connecting other control circuit I/O terminals, refer to the Quick Start Guide for the drive that is connected to the converter. YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
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WARNING! Sudden Movement Hazard. Ensure all I/O circuits such as start/stop and safety circuits are set properly prior to application of main power to the converter. Failure to comply could result in sudden machine operation, which could result in death or serious injury. YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
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Stop Command. • Wait for the converter to stop and the During Run 1 multi-function contact output to turn off, then turn off the power supply. YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
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Connect the “During MC on” signal from the converter to a multi-function contact input terminal on the drive that is assigned to External Search Command 2. (Contact your Yaskawa representative if you are using a YASKAWA drive that does not have External Search Command 2.) ...
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To give Run command and DC bus voltage reference from the control circuit terminals, press the to set REMOTE. (The LO/RE indicator is lit off while REMOTE is set.) YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
1: Allowed. Converter will start (438H to (1C6H) at Power Up Note: Set unused terminals to F. immediately if Run Command is present at S8 Function 405H) power up. Selection YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
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Sets a primary delay filter time constant H3-13 (4A0H) Interval Time performing fault restarts. Filter Time for terminals A1, A2, and A3. Used for (41BH) Constant electrical noise filtering. YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
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1: Enabled (Detect input phase loss and (50H) Input Level terminal A3. power supply imbalance.) U1-18 oPE Fault Displays the parameter number that caused (61H) Parameter the oPE02 or oPE08 operation error. YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
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Shows the Avr input. (108DH) Power Supply Deviation) U2-54 Voltage at Shows the power supply voltage. U1-65 (843H) Avr Output Shows the Avr output. Previous Fault (108EH) YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
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Operation Time Displays the cumulative operation time (80EH at 5th to 10th when the fifth to the tenth most recent Most Recent faults occurred. 813H) Fault YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
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Shows the total amount of regenerated (823H) Power (GWh) power. Regenerative U9-05 000 000 000 kWh (824H) Power (MWh) U9-06 U9-06 Regenerative U9-05 (825H) Power (kWh) U9-04 YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
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Alarm 2 LOCAL/REMOTE status oH Pre-alarm time limit Internal cooling fan alarm 100 to 160 Function 0 to 60 with inverse output YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
If the problem continues, replace the control board or the entire – Control circuit is damaged. converter. Contact Yaskawa or a Yaskawa representative for CPF02 instructions on replacing the control board. YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
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If the problem continues, replace the control board or the entire Hardware problem converter. Contact Yaskawa or a Yaskawa representative for instructions on replacing the control board. YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
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, and r1/ 11 1/ 21 Correct the wiring. ) and the wiring of the main circuit t1/ 31 terminals (R/L1, S/L2, and T/L3) is not correct. YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
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Reduce the load. Replace the cooling fan. Internal cooling fan is stopped. After replacing the cooling fan, set parameter o4-03 to 0 to reset the cooling fan maintenance. YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
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Investigate and correct the cause and reset the fault. An input power supply wiring terminal is loose. The fluctuation in the voltage of the input power supply is too large. YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
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Replace either the control board or the entire converter if U4-06 exceeds 90%. For instructions on replacing the control board, contact Yaskawa or a Yaskawa representative. YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
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For information on clearing the fault, consult with your Yaskawa Adjustment • EEPROM failed for the input voltage offset. representative or the nearest Yaskawa sales office. oPE30 YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
CE mark in combination with other devices, it is ultimately the responsibility of the user to ensure compliance with CE standards. After setting up the device, verify that conditions meet European standards. YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
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10 European Standards EU Declaration of Conformity D1000 YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
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10 European Standards D1000 YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
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10 European Standards D1000 YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
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10 European Standards D1000 YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
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10 European Standards D1000 YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
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10 European Standards D1000 YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
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NOTICE: If a fuse is open or a Residual Current Device (RCD) is tripped, check the wiring and the selection of peripheral devices to identify the cause. Contact Yaskawa before restarting the converter or the peripheral devices if the cause cannot be identified.
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When installing IP00/Open Type enclosure converters and standard configuration devices, use an enclosure that prevents foreign material from entering the converter and devices from above or below. YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
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Extra-Low Voltage circuits if the converter output is 250 Vac 1 A max. or 30 Vdc 1 A maximum. Figure 23 Wiring Diagram for CE Low Voltage Directive Compliance YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
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Verify the following installation conditions to ensure that other devices and machinery used in combination with this converter also comply with EMC guidelines. Install an EMC noise filter to the input side specified by Yaskawa for compliance with European standards. Place the converter and EMC noise filter in the same enclosure.
Closed-Loop Crimp Terminal Recommendations on page 71 for closed-loop crimp terminal recommendations. The wire gauges listed in the following tables are Yaskawa recommendations. Refer to local codes for proper wire gauge selections. YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
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3.6 to 4.0 (31.9 to 35.4) 4A0020 r1/ 11, 1/ 21, t1/ 31 M3.5 0.8 to 1.0 (7.1 to 8.9) 10 to 8 5.4 to 6.0 (47.8 to 53.1) YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
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32 to 40 (283 to 354) 4A0630 r1/ 11, 1/ 21, t1/ 31 14 to 10 1.1 to 1.2 (9.7 to 10.6) 2/0 to 300 32 to 40 (283 to 354) YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
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11 UL Standards Closed-Loop Crimp Terminal Recommendations Yaskawa recommends UL Listed crimp terminals made by JST and Tokyo DIP (or equivalent) for the insulation cap. Table 23 matches the wire gauges and terminal screw sizes with Yaskawa-recommended crimp terminals, tools, and insulation caps.
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Model No. Number 2A0005 to 2A0020, M3.5 R2-3.5 YA-4 AD-900 TP-003 100-106-516 4A0005 to 4A0020 2A0030 to 2A0130, R2-4 YA-4 AD-900 TP-003 100-106-517 4A0030 to 4A0630 YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
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11 UL Standards Standard Configuration Devices Yaskawa recommends installing an appropriate harmonic filter that has built-in input fuses to maintain compliance with UL508C. The standard configuration devises are listed in Table 24 Table Table 24 Recommended Standard Configuration Devices...
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400 V Class 4A0270 300-052-255 64 A, 0.0218 mH, 528 V 4A0370 300-052-256 87 A, 0.0158 mH, 528 V 4A0630 300-052-257 177 A, 0.0079 mH, 528 V YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
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NOTICE: If a fuse is open or a Residual Current Device (RCD) is tripped, check the wiring and the selection of the peripheral devices. Check the wiring and the selection of peripheral devices to identify the cause. Contact Yaskawa before restarting the converter or the peripheral devices if the cause cannot be identified.
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Figure 40 Capacitor Cover (2A0030 to 2A0130, 4A0030 to 4A0370) Figure 38 Converter (outside panel) D1000 Opening to capacitors Converter (inside panel) Capacitor cover Installation screw Figure 41 Capacitor Cover (4A0630) YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
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Addition: Conditions of Acceptability Revision: Installing Standard Configuration Devices Back cover Revision: Address February 2014 <1> Revision: Reviewed and corrected entire documentation. − − September 2013 First edition YASKAWA ELECTRIC TOEP C710656 06E YASKAWA Power Regenerative Converter - D1000 Quick Start Guide...
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YASKAWA AMERICA, INC. 2121, Norman Drive South, Waukegan, IL 60085, U.S.A. Phone: +1-800-YASKAWA (927-5292) or +1-847-887-7000 Fax: +1-847-887-7310 http://www.yaskawa.com In the event that the end user of this product is to be the military and said product is to...
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