Starter/Generator Assembly; Disassembly Of The Starter/Generator To Service The Armature/Commutator - Club Car Precedent 2014 Maintenance And Service Manual

20
Starter/Generator

STARTER/GENERATOR ASSEMBLY

1. To prevent contact between the brushes and commutator as the commutator is installed, and possible damage
to the brushes, pull back each brush spring and pull the brushes back from the center of the commutator end
cover. The springs will rest on the sides of the brushes and help prevent them from sliding towards the center
of the cover (Figure 20-6, Page 20-4).
2. Install the commutator end cover (23) onto the armature shaft. Orient the commutator end cover with the field coil
housing as shown. Install two M5 x 20 mm bolts (20) and tighten to 60 in·lb (6.8 N·m) (Figure 20-2, Page 20-2).
3. Push the brushes down into the holders. Position springs so that brushes are being held against the commutator.
Install the brush cover (30) that has the drain hole in it next to the A2 terminal. Install the remaining three brush
covers (29) in the openings in the commutator end cover (23) (Figure 20-3, Page 20-2).
1341
Figure 20-6 Pull Brushes Away from Center of the Commutator End Cover
DISASSEMBLY OF THE STARTER/GENERATOR TO SERVICE THE
ARMATURE/COMMUTATOR
1. Remove the commutator end cover to prevent damage to the brushes and armature. See Disassembly of the
Starter/Generator to Service the Brushes on page 20-2.
2. To separate armature and output end cover assembly from the field coil housing, first remove the two securing
bolts (43). Carefully remove armature and output end cover assembly from the field coil housing so components
are not damaged.
3. To separate armature (33) from output end cover (36), remove nut (41), lock washer (40), pulley (39). It may be
necessary to use the wedge attachment tool (P/N 1012812) to remove the pulley from the shaft.
4. Remove the internal retaining ring (32) to release the bearing (35) and armature (33) from the output end cover
(36). (Figure 20-7, Page 20-5).
Page 20-4 2014 Precedent ® Golf Car Maintenance and Service Manual
ELECTRICAL COMPONENTS (GASO-
LINE VEHICLE)