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STARTING SYSTEM CIRCUIT DIAGRAM ......................................................................................................... 7-21
STARTER MOTOR ...................................................................................................................................................... 7-22
STARTER RELAY ..................................................................................................................................................... 7-24
STARTER RELAY DISASSEMBLY AND ACTION INSPECTION .................................................................... 7-24
LIGHTING SYSTEM .................................................................................................................................................... 7-25
HEADLIGHT ............................................................................................................................................................. 7-25
INSTRUMENT ............................................................................................................................................................... 7-27
INSTRUMENT DISASSEMBLY .............................................................................................................................. 7-27
SWITCH, SENSOR AND OTHER PARTS ................................................................................................................... 7-28
MAIN SWITCH.......................................................................................................................................................... 7-28
HANDLE SWITCH ..................................................................................................................................................... 7-29
BRAKE LAMP LIGHTINGTIME INSPECTION .............................................................................................. 7-31
BRAKE LAMP LIGHTING TIME ADJUSTMENT .............................................................................................. 7-31
SWITCH INSPECTION ............................................................................................................................................. 7-31
SIDE STAND SWITCH CONNECTION .......................................................................................................................... 7-31
COLOR ................................................................................................................................................................................ 7-31
SPEED SENSOR ......................................................................................................................................................... 7-32
OXYGEN SENSOR .................................................................................................................................................... 7-33
FUEL LEVEL SENSOR ............................................................................................................................................. 7-34
HORN ........................................................................................................................................................................... 7-35
FAN ............................................................................................................................................................................... 7-36
FAN SWITCH ............................................................................................................................................................. 7-37
RELAY AND FUSE BOX .......................................................................................................................................... 7-38
FUSE ............................................................................................................................................................................. 7-41
ROUTING OF CABLE, WIRE AND HOSE ............................................................................................................... 8-2
MAIN HARNESS ROUTING: .................................................................................................................................... 8-3
THROTTLE CABLE ROUTING ............................................................................................................................... 8-7
CLUTCH CABLE ROUTING: ................................................................................................................................... 8-9
OTHER MATTERS: ................................................................................................................................................... 8-11
TROUBLESHOOTING GUIDE ................................................................................................................................... 8-25
THE ENGINE CANNOT START OR IS DIFFICULT TO START: .................................................................... 8-25
ABNORMAL RUNNING DURING LOW-SPEED DRIVING: ............................................................................. 8-26
ABNORMAL RUNNING OR POOR POWER DURING HIGH-SPEED DRIVING: ..................................... 8-26
TEMPERATURE IS TOO HIGH: ............................................................................................................................. 8-27
OVERCOOLING: ....................................................................................................................................................... 8-27
CLUTCH IS ABNORMAL: ...................................................................................................................................... 8-27
PROBLEM WITH SHIFTING: ................................................................................................................................. 8-29
ENGINE MAKES ABNORMAL NOISE: ................................................................................................................ 8-29
THE DRIVE SYSTEM MAKES ABNORMAL NOISE: ........................................................................................ 8-30
THE FRAME NOISE: ............................................................................................................................................... 8-30
TOO MUCH EXHAUST SMOKE: .......................................................................................................................... 8-31
POOR PERFORMANCE AND / OR STABILITY: ................................................................................................ 8-32
BATTERY FAULT: .................................................................................................................................................... 8-32
CIRCUIT DIAGRAM ................................................................................................................................................ 8-33
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Table of Contents
Troubleshooting
