Benelli TnT302S Owner's Manual
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Benelli TnT302S Owner's Manual

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TnT302S OWNER'S MANUAL

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Summary of Contents for Benelli TnT302S

  • Page 1 TnT302S OWNER’S MANUAL...

  • Page 2: Table Of Contents

    VIN Number & Engine Number ................................... Location of Parts ....................................... Meter & Indicator ......................................Primary Parts ........................................Ignition switch ......................................Left Handlebar Switch ....................................Right Handlebar Switch .................................... Fuel Tank ........................................Rear Shock Absorber ....................................Rear Brake Pedal ......................................TnT302S...
  • Page 3 How to start the engine ..................................Acceleration and deceleration ................................Changing gears ......................................Inspection & Maintenance ..................................Maintenance Schedule ..................................Oil Level & Oil Change ................................... Spark plug ........................................Catalytic Converter....................................Battery .......................................... Throttle Cable Adjustment ................................... Clutch Adjustment ....................................Chain Adjustment ....................................TnT302S...
  • Page 4 CONTENTS Brakes ..........................................Air Filter Maintenance ..................................... Bulb Replacement ....................................Fuse Replacement ..................................... Lubrication points ..................................... Adjustment of Valve Clearance ................................Tires ..........................................Storage Guidelines ......................................Emissions Warranty ......................................Speci cations & Technical Parameters ..............................TnT302S...
  • Page 5 If the fuse blows immediately when installed do not attempt to replace it again and do not replace the fuse with a non fuse object like wire. Take your vehicle to an authorized Benelli dealership for inspection and repair and only operate it once the situation is resolved.
  • Page 6 If there is any question concerning this manual, please consult your dealer. Please carefully read this manual to understand the key rules. The words "Warning", "Notice" and "Tip" are used here to indicate the importance degrees, please make sure that you fully understand the meanings as the follow- ing: TnT302S...
  • Page 7 3. Most of the accidents between cars and motorcycles are caused by the cars "not seeing" the motorcycle rider. In order to avoid accidents, the rider shall make themselves visible by: Wearing bright colored and re ective clothing; Don't ride in the blind spot of the rear-view mirrors of the other vehicles on the road. TnT302S...
  • Page 8 2. The exhaust pipe and mu er will be very hot during and for some time after operation. Never touch the mu er or exhaust and wear riding gear that totally covers your legs. 3. Don't wear loose tting clothing that may interfere with the control levers, pedals or wheels. TnT302S...

  • Page 9: Vin Number & Engine Number

    Vehicle identi cation number (VIN) is printed on the right side of the steering head tube. The engine serial number is printed on the lower part of the right engine crank case area. Please write down these numbers here for your reference. VIN: Engine Number: TnT302S...

  • Page 10: Location Of Parts

    Left view Right view Clutch lever Throttle grip Front brake lever Left handlebar switch Rear shock absorber ABS switch (if equipped) Rear brake pedal Meter Ignition switch Shifter lever Meter function button Side stand Right handlebar switch Fuel tank TnT302S...

  • Page 11: Meter & Indicator

    LOCATION OF PARTS Meter & Indicator Daytime mode TnT302S...
  • Page 12 LOCATION OF PARTS Night mode TnT302S...
  • Page 13 8. WATER TEMPERATURE GAUGE This indicator indicates the temperature of the coolant. When the pointer is in between C and H, the temperature is normal. Stop to check the water tank level if the pointer is higher than the H level. TnT302S...
  • Page 14 ON/OFF and when vehicle speed exceeds 5km/h. in the ABS. You should have the vehicle checked by an 2. ABS is under OFF mode --ABS indicator light Blink 1 authorized Benelli dealer. time/1.27s (Slow Blink) 3. When pressing the ABS switch within 3s ~30s --ABS indi- a.

  • Page 15: Primary Parts

    ”（O ) position: All the circuits are o . Notice： Do not turn your key to lock the vehicle while driving which is not necessary and is also apt to cause accident. Press the key in with proper force. TnT302S...

  • Page 16: Left Handlebar Switch

    When passing other vehicles, press this button so the high beam of the headlight will ash to alarm the vehicles in front of you. Warning： Turn on the direction signal lamps in time when changing lanes or turning a direction, turn o the lamps when turning is complete. TnT302S...
  • Page 17 ABS indicator light should be changed from blink as per 1.27s (Slow Blink) to constantly lit when you release the switch. Or you can turn the ignition switch o and on to reset the ABS system to ON mode TnT302S...
  • Page 18 Brake control function is identical to that of a conventional vehicle. The brake lever is used for the front brake and the brake pedal for the rear brake. Although the ABS provides stability while stopping by preventing wheel lock-up, remember the following characteristics: TnT302S...
  • Page 19 ABS cannot protect the rider from all possible hazards and is not a substitute for safe riding practices. Be aware of how the ABS operates and its limitations. It is the riders responsibility to ride at appropriate speeds and manner for weather, road surfaces and tra c conditions. TnT302S...
  • Page 20 ABS indicator light remains lit after the vehicle reaches a speed of approxi- mately 5 km/h or above, you should have the bike checked by an authorized Benelli dealer. ○ When the ABS is functioning, you may feel a pulsing in the brake lever or pedal. This is normal. You don’ t need and should not stop applying brakes when this speci c pulsing feeling appears.

  • Page 21: Right Handlebar Switch

    In ODO mode, turn o the key. To adjust the clock, turn on the ignition switch and immediately long press the set button, when released, the hour digit will start ashing on the meter. Short press the set button to change the number, or long-press to move the ashing digit TnT302S...

  • Page 22: Fuel Tank

    " (O ) position when you need to refuel. Do not forget to lock the fuel tank cap after adding fuel in case of evaporation to the air, which is a waste of energy and would pollute the environment. Don't use re or smoke while refuelling. TnT302S...

  • Page 23: Rear Shock Absorber

    2. Turn the adjustment knob in the opposite direction, and count the clicking sounds. The total adjustable range is 66 clicks from the zero point, during normal riding, the setting should be 5~10 clicks according to the road conditions and rider's preference. TnT302S...

  • Page 24: Rear Brake Pedal

    This motorcycle is equipped with a six-speed SHIFTER LEVER constant mesh gearbox. Notice: When the transmission is in the neutral position, the indicator lamp will turn on. Slowly release the clutch lever to make sure the transmission is in the neutral position. TnT302S...

  • Page 25: Tool Kit

    Notice： Use of lead free gasoline can extend the service life of the spark plugs. Engine Oil: Please use a four-stroke motorcycle engine oil it should be equal to or higher than API SAE service grade SF. The speci cation is SJ10W/50. Type Fully synthetic oil SJ10W-50 or SN 15W-50 Capacity 2.6L±0.1L TnT302S...

  • Page 26: Engine Break-In

    Check the engine oil level before riding every time. PRE-RIDE INSPECTIONS Checking the following items before riding is very important to your safety: Check Inspection 1) Stable 2) Turn smoothly Handlebar 3) Not loose or bent 1）Correct brake lever and brake pedal free-play Braking 2）Not spongy feeling TnT302S...
  • Page 27 Correct oil level Correct oil level 1）Appropriate free play at the throttle grip Throttle 2）Smooth operation 1）Appropriate free play at the clutch lever Clutch 2）Smooth operation, not sticking when returning to fully closed position 1）Appropriate adjustment Drive Chain 2）Appropriate lubrication TnT302S...

  • Page 28: How To Start The Engine

    Do not rev the engine to high RPMs when you are not actually riding the motorcycle, it can cause overheating and damage internal engine parts. Warning: Do not start the engine while indoors or in an area of poor ventilation or without ventilation. Do not leave a running motorcycle unattended. TnT302S...

  • Page 29: Acceleration And Deceleration

    Shift gears quickly to prevent your motorcycle from losing speed. Downshift to lower gears when braking on a downhill slope to further slow the motorcycle down. Don't over rev the engine. Brake usage and stopping TnT302S...

  • Page 30: Changing Gears

    Shift back in to neutral before starting the engine. Turn the ignition switch to the " " position to stop the engine. Remove the ignition switch key when parking to keep your motorcycle safe. TnT302S...

  • Page 31: Inspection & Maintenance

    We recommend you contact your local dealer- ship to have any services performed marked by an: MAINTENANCE SCHEDULE KEY: I: Inspection, cleaning, adjustment, replacement C: Cleaning R: Replacement A: Adjustment L: Lubrication TnT302S...
  • Page 32 Air Filter Per 6000km (3500mi): I or R Spark Plug Valve Per 24000km (15000mi): I Clearance Engine Oil Per 6000km (3500mi): R Per 6000km (3500mi): R Oil Filter Fuel Injection Drive Chain Per 1000km (600mi): I / L /A Battery TnT302S...
  • Page 33 10000km 13000km 16000km 2500mi 4500mi 6500mi 8500mi 10500mi 600mi Brake Pad Wear Brake System Braking Hydraulic Hoses Replace every two years Braking Hydraulic Fluid Replace every two years Clutch Hanger Bracket Nuts, Bolts, Fasteners Wheel/Rim Steering Bearings Cooling System TnT302S...

  • Page 34: Oil Level & Oil Change

    Oil Change & Oil Filter Replacement 1. Remove the oil lter with the special tool and oil drain bolt before oil draining. 2. Replace the oil lter with a new one if needed. TnT302S...

  • Page 35: Spark Plug

    Don't let foreign objects fall into the engine while the spark plug is removed. CATALYTIC CONVERTER In order to meet the requirements of the environmental emissions standards, the mu er of the motorcycle is equipped with a catalytic converter. TnT302S...

  • Page 36: Battery

    Once lled and charged you no longer need to add electrolyte at any time during the battery's life. If you have to remove the battery for inspection, please follow these steps： 12V8Ah（YTX9-BS） a. Turn o the ignition switch of the motorcycle; MF (Maintenance Free) Battery TnT302S...
  • Page 37 Place the battery vertically on a horizontal surface and remove the sealing tape. b. Remove the electrolyte from the plastic bag. Remove its cover strip and set it aside to be used it as the lling plug for the battery. TnT302S...
  • Page 38 When the electrolyte container has emptied, tap it several times to ensure that all of the residual electrolyte has entered the battery; then slowly remove the electrolyte container from the top of the battery using caution to not spill any drops of electrolyte. TnT302S...

  • Page 39: Throttle Cable Adjustment

    Please keep it out of the reach of children. THROTTLE CABLE ADJUSTMENT 1. Loosen the lock nut. 2. Turn the adjuster to bring the cable adjustment within 10~20mm. 3. Retighten the lock nut after adjustment of the cable clearance. TnT302S...

  • Page 40: Clutch Adjustment

    Warning： The chain service suggestion here is for regular maintenance, it's recommended that the chain be checked before every ride. Damage to the engine, or your person can occur if excessive chain slack is ignored and the chain breaks. TnT302S...
  • Page 41 (1) Loose pins (2) Damaged rollers (3) Rusty chain link (4) Twisted or snarled link (5) Excessive free play (6) Loose chain The sprockets are probably damaged if any above-mentioned problems are found on the chain. Inspect the sprockets as follows: TnT302S...

  • Page 42: Brakes

    Don't forget to check the brake uid level in the front and rear brake uid reservoirs. Add appropriate brake uid if necessary. Brake pads Check the front and rear brake pads to ensure they have not been worn to the limit. Replace the pads if worn to the limit. TnT302S...
  • Page 43 4. Check the abrasion condition of the front and rear brake pads Rear Brake To adjust the stroke of the rear brake pedal, loosen the locknut, then turn the rear brake adjusting bolt, the free play should be adjusted to 20~30mm. TnT302S...

  • Page 44: Air Filter Maintenance

    DO NOT use ammable liquids like gasoline or organic solvents to clean the air lter element as they will cause the foam to deteriorate. BULB REPLACEMENT Replacement of the Head Light Bulb Remove the bulb cover, replace the old bulb with one of the same speci cation, and reinstall in reverse order of disassembly. TnT302S...

  • Page 45: Fuse Replacement

    FUEL FUEL Use fuses of the same speci cations as indicated. PUMP PUMP Warning: It's dangerous to use fuses of other speci cations, it could result in severe ABS fuse failures like sparks or re. TnT302S...

  • Page 46: Lubrication Points

    Side stand and its spring Throttle cable Front brake lever pivot Clutch lever pivot ADJUSTMENT OF VALVE CLEARANCE Only check and adjust the valve clearance when the engine is cold. The Standard Valve Clearance: Intake Valve: 0.20-0.25mm, Exhaust Valve: 0.25-0.30mm TnT302S...

  • Page 47: Tires

    However, too high pressure will reduce the contact area between the tire and ground, causing slipping or loss of control. Tire pressures should be kept in the standard range. Adjust the tire pressures only when they are cold. 190kpa Front Wheel 27.5psi 210kpa Rear Wheel 30.5psi TnT302S...

  • Page 48: Storage Guidelines

    6. In ate the tires to the required pressure. Place the motorcycle on a stand to lift the tires o of the ground. 7. Cover the motorcycle (no plastic or cloth materials) and keep it in a place with consistent temperature and low humidity. Do not keep your motorcycle under direct sunlight. TnT302S...
  • Page 49 1. Remove the cover and clean the motorcycle. Change the engine oil if you kept your motorcycle in storage for more than four months. 2. Install the battery after charging it as needed. 3. Wash away the anti-rust agent in fuel tank, and add fresh fuel into fuel tank. (if applied) TnT302S...

  • Page 50: Emissions Warranty

    If an emission-related part on your vehicle is defective, the part will be repaired or replaced by SSR. This is your emission control system DEFECTS WARRANTY. TnT302S...
  • Page 51 Resources Board for the periods speci ed above. improperly installed, (4) use of replacement parts or accessories not conform- ing to SSR’ speci cations which adversely a ect perfor- mance and/or (5) use in competitive racing or related events. TnT302S...
  • Page 52 Some states do state. not allow the exclusion or limitation of any incidental or conse- quential damages, so the above limitations may not apply to you. TnT302S...
  • Page 53 However, SSR is not liable for these parts. The owner is responsible for the performance of all required maintenance. Such maintenance may be performed at a service establishment or by an individual. The warranty period begins on the date the motorcycle is delivered to an ultimate purchaser. TnT302S...

  • Page 54: Speci Cations & Technical Parameters

    Maximum Power........32.18hp/10500r/min High beam indicator lamp...........12V 2W Maximum Torque........18.44ft-lbs/6500r/min Turning indicator ............12V 3W Ignition System Type..............TLI Horn Speci cation............12V 3A Compression Ratio..............12:1 CAPACITY Start Type............Electric Starting Fuel Tank (include reserve tank)......16±0.5L Transmission System............Chain Fuel Type..................91 Clutch..............Wet multi-plate TnT302S...
  • Page 55 Benelli Q.J. S.r.l. Distributed by SSR Motorsports 12825 Alondra Blvd. Norwalk CA 90650...

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