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TNT25
Benelli TNT25 Manuals
Manuals and User Guides for Benelli TNT25. We have
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Benelli TNT25 manuals available for free PDF download: Maintenance Manual, Owner's Manual
Benelli TNT25 Maintenance Manual (440 pages)
Brand:
Benelli
| Category:
Motorcycle
| Size: 25.5 MB
Table of Contents
Exhaust Emission Control Information
4
Table of Contents
6
Chapter I Basic Information
16
Notes before Maintenance
17
Battery Installation
17
Sharp Edge of Part
17
Solvent
17
Cleaning Motorcycle before Disassembly
18
Collecting and Cleaning Removed Part
18
Storing Removed Part
18
Check
18
Replacement Part
19
Assembly Order
19
Fastening Order
19
Tightening Torque
19
Force
20
Gasket and O-Ring Seal
20
Silicone Sealant and Non-Permanent Locking Agent
20
Press Fitting
20
Ball Bearing and Needle Bearing
21
Oil Seal and Grease Oil Seal
21
Circlip and Cotter Pin
22
Lubrication
22
Rotation Direction of Engine
22
Wire
23
Cable Connector Check
23
Cable Arrangement
25
Tool
25
Model Information
26
China
26
Europe
28
Non-Europe
29
Basic Specification
30
General Technical Parameter
31
Unit Conversion Table
34
Chapter II Regular Maintenance
35
Regular Maintenance Table
37
Torque and Locking Agent
39
Main Locking Torque Specifications
39
Nut, Bolt, Screw Fastening Torque and Relative Parameters
43
Regular Maintenance Procedures
47
Fuel Injection System (Efi)
47
Checking Throttle Control System
47
Checking Idle Speed
48
Checking Fuel Hose (Fuel Leakage, Hose Break and Hose Installation Situations)
48
Checking Fuel Evaporation and Recovery System (Chinese, European and Us Models)
49
Cooling System
51
Checking Coolant Level
51
Check Radiator Pipe (Coolant Leakage, Radiator Pipe Damage and Installation State of Radiator Pipe)
51
Engine Cylinder Head and Cylinder Head Cover
52
Check Valve Clearance
52
Adjusting Valve Clearance
54
Check Whether Air Inlet Device Is Damaged
58
Clutch
59
Check Whether Clutch Control System Is Normal
59
Check Free Play of Clutch Handle
59
Wheel/Tire
60
Checking Tire Pressure
60
Checking Whether Rim/Tire Is Broken
60
Checking Wear Situations of Thread
61
Checking Whether Wheel Bearing Is Damaged
62
Final Drive Mechanism
63
Checking Lubrication State of Drive Chain
63
Checking Whether Drive Chain Is Loose
63
Adjusting Slackness of Drive Chain
64
Checking Wheel Alignment
65
Checking Wear of Drive Chain
65
Brake
67
Check Whether Brake Hose and Brake Pipe Are Damaged and Their Installation States
67
Free Play of Front Brake
67
Free Play of Rear Brake
67
Checking Brake
68
Checking Brake Fluid Level
68
Checking Wear of Brake Pad
69
Checking Brake Lamp Switch
70
Suspension System
71
Checking Front /Rear Shock Absorber
71
Check for Front Shock Absorber Oil Leakage
71
Check for Rear Shock Absorber Oil Leakage
72
Steering System
73
Checking Steering Clearance
73
Adjusting Tightness of Steering Seat
73
Adding Lubricant to Steering Stem Bearing
74
Electrical System
75
Checking Lamp and Switch
75
Checking Accuracy of Head Lamp
79
Check Side Stand Switch
80
Checking Engine Stop Switch
81
Others
82
Adding Lubricant to Frame Parts
82
Check Tightness of Bolt, Nut and Fastener
83
Replacement Part
85
Replacing Air Filter Element
85
Replacing Fuel Hose
87
Replacing Coolant
88
Replacing Radiator Hose
91
Replacing Oil
92
Replacing Brake Hose
93
Replacing Rear Brake Fluid Pipe
95
Replacing Brake Fluid
96
Replacing Rubber Parts of Brake Master Cylinder
98
Replacing Rubber Parts of Calipers
101
Replacing Spark Plug
105
Chapter III Fuel Injection System
106
Introduction to Efi
108
Efi System
109
Efi Part Position
111
Technical Parameters
115
Fuel Tank
117
Fuel Tank Exploded View
117
Fuel Evaporative Recovery System
120
Disassembly of Fuel Tank
121
Notes for Efi Service
122
Ecu
124
Engine Controller (Mt05 Ecu)
124
Ecu Disassembly
125
Ecu Installation
125
Notes for Ecu
125
Ecu Power Supply Requirements
125
Ecu Temperature Requirements
125
Fuel Pump
126
Fuel Pump Working
126
Fuel Pump Appearance
126
Fuel Pump Label and Mark
127
Working Environment of Fuel Pump
127
Fuel Pump Maintenance Process
128
Safety Protection
128
Notes for Use
130
Throttle Body
132
Working Principle of Throttle Body
132
Appearance of Throttle Body
132
Technical Parameters
133
Working Environment of Throttle
133
Disassembly of Throttle
133
Cleaning Method of Throttle
134
Installation of Throttle
134
Precautions for Installation of Throttle
134
Notes for Use of Throttle Valve
134
Working Principle of Fuel Injector
135
Appearance of Fuel Injector
135
Sealing Ring of Fuel Injector
135
Overvoltage Impact of Fuel Injector
137
Temperature Range of Fuel Injector
137
Fuel Contaminants of Fuel Injector
137
Fuel Injector Harness Arrangement
137
Notes for Use of Fuel Injector
138
Requirements for Installation of Fuel Injector
139
Injector Replaceability
139
Blocking of Fue Injector
140
Engine Temperature Sensor
141
Intake Air Temperature Sensor
142
Manifold Absolute Pressure Sensor
144
Oxygen Sensor
146
Idle Speed Stepper Motor
148
Carbon Canister Solenoid Valve (Ecp)
150
Fault Maintenance Diagnosis Method of Efi System
152
Directly Making the Fault Lamp at Instrument Flash for Diagnosis
152
Diagnosing Fault Using Diagnostic Tool
155
Checking Fault Using Diagnostic Software Pchud
156
Common Troubleshooting Methods of Electronic Fuel Injection System
162
Maintenance Tool
162
Engine Working Data Flow Displayed by Diagnostic Tool
163
Concise Troubleshooting
163
Chapter IV Cooling System
167
Explosive View
168
Coolant Flow Diagram
170
Technical Parameters
172
Coolant
173
Checking Whether Coolant Deteriorates
173
Checking Coolant Level
173
Discharging Coolant
173
Adding Coolant
173
Detecting Pressure
173
Cleaning Cooling System
174
Disassembling/Installing Reserve Tank
174
Coolant Pump
175
Disassembling Coolant Pump
175
Installing Coolant Pump
175
Checking Coolant Pump Impeller
176
Radiator
177
Disassembling Radiator and Radiator Fan
177
Installing Radiator and Radiator Fan
178
Checking Radiator
178
Checking Radiator Cap
179
Checking Radiator Filler
180
Thermostat
181
Disassembling Thermostat
181
Installing Thermostat
181
Checking Thermostat
182
Hose and Pipeline
183
Installing Hose
183
Checking Hose
183
Coolant Temperature Sensor
184
Disassembling/Installing Coolant Temperature Sensor
184
Checking Coolant Temperature Sensor
184
Chapter V Engine
185
Lubrication System
186
Preparation Information
186
Oil Passage Diagram
186
Technical Parameters
187
Oil Pump
188
Cylinder Head
191
Cylinder Head Exploded View
191
Camshaft and Valve Exploded View
192
Preparation Information
193
Technical Parameters
194
Special Tools and Sealant
195
Cylinder Head
197
Cylinder and Piston
205
Cylinder Exploded View
205
Piston, Crankshaft Connecting Rod Exploded View
206
Preparation Information
207
Technical Parameters
208
Cylinder Checking and Replacement
209
Piston
211
Crankshaft Connecting Rod
217
Crankshaft Connecting Rodexploded View
217
Preparation Information
218
Technical Parameters
219
Crankshaft Connecting Rod
220
Balance Shaft
222
Tensioner
223
Clutch
224
Clutch Exploded View
224
Special Tool
225
Disassembling Clutch
226
Installing Clutch
228
Checking Clutch
228
Shift Mechanism
229
Shift Mechanism Exploded View
229
Disassembling Shift Mechanism
230
Installing Shift Mechanism
230
Checking Shift Mechanism
231
Disassembling Primary/Secondary Shaft Component
232
Installing Primary/Secondary Shaft
233
Checking Primary/Secondary Shaft Component
234
Chapter VI Chassis
235
Wheel / Tire
237
Exploded View of Front Wheel / Tire
237
Exploded View of Rear Wheel / Tire
239
Technical Parameters
241
Special Tools
242
Wheel (Rim)
243
Hub Bearing
255
Drive Mechanism
257
Exploded View of Drive Mechanism
257
Technical Parameters
259
Special Tools
260
Drive Chain
261
Sprocket, Shaft Sleeve, Shaft Sleeve Bearing
263
Brake
267
Exploded View of Front Brake
267
Exploded View of Rear Brake
269
Technical Parameters
271
Special Tools
272
Brake Handle/Pedal, Brake Pedal
273
Calipers
276
Brake Pads
279
Brake Master Cylinder
281
Brake Discs
283
Brake Fluid
284
Brake Hose
286
Suspension System
287
Front Suspension System Exploded View
287
Rear Suspension System Exploded View
289
Technical Parameters
291
Special Tool
292
Front Shock Absorber
293
Rear Shock Absorber
301
Rear Swing Arm
304
Steering System
308
Steering System Exploded View
308
Special Tool
310
Steering System
311
Steering Stem
312
Handlebar
317
Frame
320
Frame Exploded View
320
Left Pedal Exploded View
322
Right Pedal Exploded View
324
Muffler Exploded View
326
Fender Exploded View
328
Body Coversfuel Tank Garnish Plates Exploded View
330
Seat Cushion and Body Covers Exploded View
332
Bottom Cover and Engine Exploded View
334
Seat Cushion
336
Body Covers
337
Rear Handrail and Tail Cover
339
Rear Fender
341
Front Fender
342
Body Coversfuel Tank Garnish Plates and Fairing
343
Radiator Fairing
344
Bottom Cover
345
Frame
346
Side Stand
347
Left Front Pedal
348
Left Rear Pedal
349
Front Right Pedal
350
Rear Right Pedal
351
Disassembling/Installing Engine
354
Chapter VII Electrical System
363
Precautions
364
Technical Parameters
365
Special Tool
366
Electrical Wiring
367
Wiring Inspection
367
Charging System
368
Charging System Circuit Diagram
368
Battery
369
Magneto
373
Voltage Regulator/Rectifier
376
Ignition System
377
Ignition System Circuit Diagram
377
Operation Precautions
377
Crankshaft Sensor
378
Ignition Coil
379
Spark Plug
380
Ecu
381
Ignition System Troubleshooting
382
Starting System
383
Starting System Circuit Diagram
383
Starter Motor
384
Starter Relay
386
Starter Relay Disassembly and Action Inspection
386
Lighting System
387
Headlight
387
Instrument
389
Instrument Disassembly
389
Switch, Sensor and Other Parts
390
Main Switch
390
Handle Switch
391
Brake Lamp Lightingtime Inspection
393
Brake Lamp Lighting Time Adjustment
393
Switch Inspection
393
Side Stand Switch Connection
393
Color
393
Speed Sensor
394
Oxygen Sensor
395
Fuel Level Sensor
396
Horn
397
Fan
398
Fan Switch
399
Relay and Fuse Box
400
Fuse
403
Chapter VIII Appendix
405
Routing of Cable, Wire and Hose
406
Main Harness Routing
407
Throttle Cable Routing
411
Clutch Cable Routing
413
Other Matters
415
Troubleshooting Guide
429
The Engine Cannot Start or Is Difficult to Start
429
Abnormal Running During Low-Speed Driving
430
Abnormal Running or Poor Power During High-Speed Driving
430
Temperature Is too High
431
Overcooling
431
Clutch Is Abnormal
431
Problem with Shifting
433
Engine Makes Abnormal Noise
433
The Drive System Makes Abnormal Noise
434
The Frame Noise
434
Too Much Exhaust Smoke
435
Poor Performance and / or Stability
436
Battery Fault
436
Circuit Diagram
437
Special Tool List Summary
439
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Benelli TNT25 Owner's Manual (65 pages)
Brand:
Benelli
| Category:
Motorcycle
| Size: 7.48 MB
Table of Contents
Preface
2
General Information
3
Symbols
4
Table of Contents
5
Safety Information
8
Riding in Safety
8
Safety Accessories
9
Load
10
Vehicle Identification
12
Getting to Know Your Vehicle
13
Description of Instruments
16
Digital Clock
16
Main Controls
18
Left Dial
18
Right Dial
18
Clutch Lever
19
Brake Lever
19
Rear Brake Pedal
19
Gear Pedal
20
Side Stand
20
Ignition Circuit Cut-Out System
20
Key
21
Ignition Block
21
Steering Lock
21
Saddle
22
Fuel Tank
22
Rear Shock Absorber
23
Accessories and Compartments
24
Accessories
24
Rear View Mirrors
24
Checks before Riding
25
Engine Oil Checks
25
Refuelling
26
Accelerator Dial Backlash Control
26
Shock Absorber Checks
27
Brake Check
27
Cooling Fluid Check
29
Stop Light Checks
29
Direction Turn Checks
29
Rear View Mirror Check
29
Tyre Check
30
Head Light Check
30
Kilometre Counter
31
Acoustic Warning Control
31
Transmission Chain Backlash Control
31
Starting / Parking
32
Ignition
32
Parking
34
Running in
35
Running in the Vehicle
35
Maintenance
36
Regular Maintenance
36
Air Filter
36
Engine Oil Replacement
37
Transmission Chain Adjustment
37
Transmission Chain Lubrication and Cleaning
37
Topping up Coolant
38
Changing Coolant
39
Battery Inspection
40
Fuse Replacement
41
Technical Specifications
43
Scheduled Maintenance
45
Scheduled Maintenance Table
46
Lubricants Table
55
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