Table of Contents
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Table of Contents
Related Manuals for Benelli TNT300
Summary of Contents for Benelli TNT300
- Page 1 EDITION: TNT300-8-2014 TNT300 USER’S MANUAL...
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Page 2: Table Of Contents
Safety Driving Rules ....................................Protection Clothes ..................................... Serial Number ........................................Location of Parts ....................................... Meter & Indicator ......................................Primary Parts ........................................Key switch ........................................Left Handle ........................................Right Handle ......................................... Fuel Tank ........................................Rear Shock Absorber ....................................Rear Brake Pedal ......................................TNT300... - Page 3 How to start the engine ..................................Smooth launching ....................................To change gear ......................................Inspection& Maintenance ..................................Maintenance Schedule ..................................Oil Level & Oil Change ................................... Spark plug ........................................Catalytic Converter....................................Battery .......................................... Throttle Cable Adjustment ................................... Clutch Adjustment ....................................Chain Adjustment ....................................TNT300...
- Page 4 Brake ..........................................Maintenance of Air Filter..................................Bulb Replacement ...................................... Fuse Replacement ...................................... Lubrication points ...................................... Adjustment of Valve Clearance ................................Tire ........................................... Storage Guideline ......................................Speci£cation & Technical Parameter ................................. TNT300...
- Page 5 Warning: The motorcycle must be equipped with the quali£ed fuse for a safe driving, any other unquali£ed speci£cations of fuses are not allowed to use, especially the electric wires which would result severe damages to other parts, even £re accidents. Location of fuse: beside the battery;...
- Page 6 If the running in is carried normally, a longest service life can be assured and the performances of the new motorcycle can be fully ful£lled. PREFACE Thanks for choosing Benelli motorcycle, which is combined with international advanced technologies and would bring you happy and safe driving experience. Please fully understand the rules and requirements stated in this manual.
- Page 7 This instruction manual is a daily care issues document of this motorcycle, which should be together transferred to a second owner if this motorcycle is to be transferred. SAFETY NOTES Alarm: For the safety purpose, the driver should be speci£cally careful with understanding on the safety notes before driving. TNT300...
- Page 8 7. The after-market accessories shall not aFect the safety driving and operation performances of the motorcycle. Overloading of the electrical systems would result dangers to the vehicle. 8. Do not operate the engine within con£ned space as the exhaust gas would cause damage to the body. TNT300...
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Page 9: Protection Clothes
2. The exhaust pipe will be very hot during driving and the heat will last after turning oF the engine. Never touch the mu£er and wear those clothes that can totally cover the legs. 3. Don't wear those loose clothes that may interfere with the control levers, pedals or wheels. TNT300... -
Page 10: Serial Number
Vehicle identi£cation number (VIN) is printed on the right side of the head tube. The engine number is printed on lower part of the right case of engine crank case Please write down the numbers for your reference. Vehicle Identi£cation Number(VIN): Engine Number: TNT300... -
Page 11: Location Of Parts
Clutch lever Left switch handle Meter Key switch Right switch handle Throttle grip Front brake lever TNT300... - Page 12 Rear shock absorber Rear brake pedal Shift pedal Side stand Tank TNT300...
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Page 13: Meter & Indicator
METER & INDICATOR 1. TURNING INDICATOR The indication lamps would £ash with the turning signals. 2. TURNING INDICATOR The indication lamps would £ash with the turning signals. 3. HIGH BEAM INDICATOR LAMP This gauge shows the temperature of coolant TNT300... - Page 14 If both Function A and Func- tion B are short pressed simultaneously, displaying units of coolant temperature, mileage and speed can be switched between the metric and imperial units. 8. TACHOMETER Tachometer indicates the revolution per minute of engine 9. COOLANT TEMPERATURE GAUGE TNT300...
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Page 15: Primary Parts
Odometer records the total mileage driven, and Trip meter can be reset, which records the mileages driven in a speci£c period. 14. FI INDICATOR It £ashes when EFI system trouble happens and it shows up when it does self-diagnosis PRIMARY PARTS KEY SWITCH “ ”(OF)position: All the circuits are oF. TNT300... -
Page 16: Left Handle
3. DIRECTION INDICATOR LAMP SWITCH Turn the switch to " " position, the left direction signal lamp £ashes; turn the switch to " " position, the right direction signal lamp £ashes. And the indicator lamps would turn on accordingly. TNT300... -
Page 17: Right Handle
When the switch is on " " position and the power is oF, the engine will not run. Note: Under normal conditions, this switch shall be on "Operate" ( ) position. Use this switch under emergency situation, for example accident or key switch problems. TNT300... -
Page 18: Fuel Tank
To open fuel tank cap, please insert the key and turn it clockwise and open the cover. To close the fuel tank, please recap and then press it. Take away the key when you hear the sound of locking. TNT300... -
Page 19: Rear Shock Absorber
To increase the preload setting of the spring, turn the adjustment ring nut with special wrench as illustrated, to make the suspension stiFer. Please rotate opposite direction to achieve a softer setting. After adjustment, please make sure the lock nut tightened to ensure safety of riding. TNT300... - Page 20 If you are not sure how to adjust the rear suspension correctly, please refer to the authorized dealers for technical advice. Alarm: Rotate this adjusting knob with hand only, and never use too much force, or the rear suspension will be damaged. This will be deemed as abnormal usage, will not be covered by warranty. TNT300...
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Page 21: Rear Brake Pedal
SHIFT PEDAL This motorcycle is equipped with six-speed constant mesh gearbox. Caution: When the transmission is on neutral position, the indicator lamp would turn on. Slowly release the clutch lever to make sure the transmission is on the neutral position. TNT300... -
Page 22: Tool Bag
It is a must to use lead free gasoline. Use gasoline contains octane number more than 93. Notice: Use lead free gasoline can extend the working life of spark plug. Engine Oil Please use four-stroke engine oil it should be equal or higher than API SAE service grade SF. The speci£cation is SJ10W/50. TNT300... -
Page 23: Running In
INSPECTION BEFORE DRIVING Please check on the following contents which are very important before driving, Content Comments 1) Stable 2) Turn smoothly Handlebar 3) No sliding or loose 1)Right clearance of the lever and brake pedal Braking 2)No sponge feeling TNT300... - Page 24 Horn & Brake Switch Engine Oil Correct oil level 1)Appropriate free play in clutch lever Throttle 2)Smooth operation 1)Appropriate free play in throttle cable Clutch 2)Smooth operation, no stuck when returning to full close position 1)Appropriate tightness Driving Chain 2)Appropriate lubrication TNT300...
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Page 25: How To Start The Engine
Do not run the engine in high speed when you do not drive the motorcycle, or it will become overheating and damage its inner parts. Warning: Do not start the engine indoor with bad ventilation or without ventilation. Do not leave a starting motorcycle when no one else is around. TNT300... -
Page 26: Smooth Launching
When drive on uphill road, motorcycle will slow down and seem to be lack of power. Switch to low gears so that engine can generate normal power. Shift the gear swiftly to prevent motorcycle from losing speed. Turn to low speed gears in order to brake when driving on downhill slope. Don't over rev the engine. Brake usage and stopping TNT300... -
Page 27: To Change Gear
£rst gear to prevent slipping. Shift to neutral position before starting the engine. Turn the power key to the position " " to stop the engine. Remove ignition key from the switch after locking for security reason. TNT300... -
Page 28: Maintenance Schedule
Better to consult authorized dealers to do inspection and maintenance for safety's sake. MAINTENANCE SCHEDULE: I: Inspection, cleaning, adjustment, replacement C: Cleaning R: Replacement A: Adjustment L: Lubrication TNT300... - Page 29 Fuel system Throttle Operation Air Filter Per 6000km: I or R Spark Plug Valve Per 24000km: I Clearance Engine Oil Per 6000km: R Per 6000km: R Oil Filter Fuel Injection Drive Chain Per 1000km: I / L /A Battery TNT300...
- Page 30 ODOMETER READING ITEM 1000km 4000km 7000km 10000km 13000km 16000km Wear of Brake pads Brake System Braking Hydraulic Tube Replace every two years Braking Hydraulic Fluid Replace every two years Clutch Hanger Bracket Nut Bolt Fastener Wheel/Rim Steering Bearing Cooling System TNT300...
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Page 31: Oil Level & Oil Change
If not, £ll the quali£ed engine oil to the proper amount. Oil Change & Oil Filter Replacing 1. Take down the oil £lter with the special tool and oil drain bolt before oil draining. 2. Replace the oil £lter with a new one if needed. TNT300... -
Page 32: Spark Plug
Do not Screw the spark plug too tight to avoid damaging the threads of cylinder cover. Don't let the foreign objects fall into the engine through spark plug hole during dismounting. CATALYTIC CONVERTER In order to meet the requirements of environmental emission, the mu£er of the motorcycle is equipped with catalytic converter. TNT300... -
Page 33: Battery
It is not necessary to re£ll electrolyte in the future. If you have to take out the battery for inspection, please follow these steps: a. Shut oF power switch of the motorcycle; b. Remove the seat cushion; TNT300... - Page 34 Connect the wire polarities correctly. Positive wire (red) shall be connected with the positive terminal(+); and negative wire(black)to the negative terminal(—). Tighten terminal bolts. Clean frequently the erosive substances on the terminals with a wire brush while in use. Please operate according to the following requirements while £lling electrolyte into the maintenance-free battery: TNT300...
- Page 35 (The electrolyte cannot be taken down now). e. When the electrolyte has completely £owed through, tap the container bottom several times to drain residual electrolyte; and then slowly pull out the electrolyte container. TNT300...
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Page 36: Throttle Cable Adjustment
The battery is £lled with sulfuric acid (electrolyte). Electrolyte is poisonous substance. Please keep it out of reach of children. THROTTLE CABLE ADJUSTMENT 1. Screw oF the lock nut. 2. Turn the adjustor to make the cable clearance within10-20mm. 3. Retighten the lock nut after adjustment of cable clearance. TNT300... -
Page 37: Clutch Adjustment
10~20mm. Make regular adjustment of the chain according to your driving condition. Warning: Suggestions here are for regular maintenance schedule it's recommended for inspection and adjustment of the chain before each driving. Accident as chain detaching or serious damage on engine can be caused by excessively slack chain. TNT300... - Page 38 (2) Damaged roller (3) Rusty chain link (4) Twisted or snarled link (5) Excessive free play (6) Loose chain The sprocket is probably damaged, if any above-mentioned problems on the chain are found. Check the following items for sprocket: TNT300...
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Page 39: Brake
(1) Over worn sprocket tooth (2) Broken or damaged sprocket tooth (3) Loosened sprocket £xing nuts BRAKE The motorcycle uses disc brake as both the front brake and the rear brake. Adjustment is £nished before delivery. Contact dealer if any problem. Brake Fluid The motorcycle uses DOT4 brake £uid. - Page 40 Warning: Maintenance of braking system or brake pads should be taken by the authorized dealer which is equipped with necessary tools and can assure the quality of the service. Caution: The disk braking system has high pressure in the pipe require periodical maintenance in the manual. Check the braking system everyday as follows: 1.
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Page 41: Maintenance Of Air Filter
Those highly £ammable liquid like gasoline and organic solvent cannot be used for cleaning the £lter element. BULB REPLACEMENT Replacing of Head Lamp Bulb Take oF the cover, replace the old bulb with the same speci£cation one, and £nally set up in the reversed orders. TNT300... -
Page 42: Fuse Replacement
Contact with the authorized dealer for proper repairing. Use the fuses for the same speci£cation as indicated. Warning: It's dangerous to use other speci£cations of fuse, which would result severe failures like burning, £ring. TNT300... -
Page 43: Lubrication Points
Side stand and its spring Throttle cable Pivot of front brake lever Pivot of clutch lever ADJUSTMENT OF VALVE CLEARANCE Check and adjust the valve clearance when the engine is cold. The Standard Valve Clearance: Intake Valve: 0.13-0.19mm, Exhaust Valve: 0.19-0.25mm TNT300... -
Page 44: Tire
However, too high pressure will reduce the contact area between tire and ground, thus causing slipping or even getting out of control. Tire pressure should be kept in the standard range. Adjust the tire Front Wheel 230kpa Rear Wheel 250kpa TNT300... -
Page 45: Storage Guideline
6. In£ate tire to the required pressure. Put the motorcycle on a block to make two tires oF the ground. 7. Cover the motorcycle (no plastic or coating material) and keep it in the place with consistent temperature and low humidity. Do not keep your motorcycle under direct sunlight. TNT300... - Page 46 1. Take oF the cover and clean the motorcycle. Change engine oil if you keep your motorcycle for more than four months. 2. Install the battery and do charging as needed. 3. Wash away the anti-rust agent in fuel tank, and add new petrol into fuel tank. TNT300...
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Page 47: Speci£Cation & Technical Parameter
High beam indicator lamp...........12V 2W Maximum Torque........27N.m/9000r/min Turning indicator ............12V 3W Ignition System Type..............TLI Horn Speci£cation............12V 3A Compression Ratio..............12:1 CAPACITY Start Type............Electric Starting Transmission System Fuel Tank (include reserve tank).......16±0.5L Clutch..............Wet, Multi-disc Fuel Type..............93 & above SIX SPEED TRANSMISSIONS TNT300... - Page 48 Benelli Q.J. S.r.l. Strada della Fornace Vecchia 3, 61122 Pesaro - Italy...
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