Page 1 Original Operating Instructions LBK SBV System Safe Radar System We reserve the right to make technical changes EN•2022-12-15•50149156...
Page 2 © 2022 Leuze electronic GmbH + Co. KG In der Braike 1 73277 Owen / Germany Phone: +49 7021 573-0 Fax: +49 7021 573-199 www.leuze.com info@leuze.com Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 3: Table Of Contents
3.1.10 Limits 3.1.11 Disposal Conformity 3.2.1 Standards and Directives 3.2.2 CE 3.2.3 Other conformities and national configurations Get to know LBK SBV System LBK SBV System 4.1.1 Definition 4.1.2 Special features 4.1.3 Main components 4.1.4 Controller - sensor communication 4.1.5 Controller - machinery communication 4.1.6 Applications...
Page 4 5.1.4 Detected and missed objects Detection fields 5.2.1 Introduction 5.2.2 Detection field parameters 5.2.3 Angular coverage 5.2.4 Detection distance 5.2.5 Detection fields dependency and detection signal generation 5.2.6 Independent detection fields: a use case Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 5 5.11 Anti-tampering functions: anti-masking 5.11.1 Masking signal 5.11.2 Environment memorization process 5.11.3 Causes of masking 5.11.4 Masking signal when the system is turned on 5.11.5 Settings 5.11.6 Checks when the anti-masking function is disabled Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 6 6.7.3 Recommendations for positioning the sensor 6.7.4 Position not exposed to precipitation Installation and use procedures Before installation 7.1.1 Materials required 7.1.2 Operating system required 7.1.3 Install the LBK Designer application 7.1.4 Initiate LBK SBV System Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 7 Contents Install and configure LBK SBV System 7.2.1 Install the controller 7.2.2 Synchronize the controllers 7.2.3 Define the area to be monitored 7.2.4 Configure the inputs and outputs 7.2.5 Install the sensors 7.2.6 Mount bracket for z-axis rotation (roll) 7.2.7 Examples of sensor installation 7.2.8 Connect the controller to the sensors...
Page 8 8.4.8 Dynamic configuration error (DYNAMIC CONFIGURATION ERROR) 8.4.9 Internal communication error (INTERNAL COMMUNICATION ERROR) 8.4.10 Input redundancy error (INPUT REDUNDANCY ERROR) 8.4.11 Fieldbus error (FIELDBUS ERROR) 8.4.12 RAM error (RAM ERROR) Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 9 9.3.4 Connection of restart signal 9.3.5 Connection of the muting input and output (one group of sensors) 9.3.6 Connection of the muting input and output (two groups of sensors) 9.3.7 Detection signal 2 connection Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 10 10.4.1 Sensors 10.4.2 Controllers 10.5 Accessories 10.5.1 Connection Technology – Connection Cables 10.5.2 Connection Technology – Interconnection Cables 10.5.3 Connection Technology – USB Interconnection Cables 10.5.4 Connection Technology – Terminating Resistors Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 11: Glossary Of Terms
Tolerance area Area of the field of view where detection or not of a moving object/person depends on the characteristics of the same object itself. Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 12: This Manual
This document includes all the information as Safety Manual according to IEC 61508-2/3 Annex D. Please refer in particular to Safety parameters on page 92 and to System software on page 114. The functioning and safety of the machinery to which LBK SBV System is connected is out of the scope of this document.
Page 13: Intended Users Of This Instruction Manual
2 This manual 2.1.4 Intended users of this instruction manual The recipients of the instruction manual are: the machinery manufacturer onto which the system will be installed system installer machinery maintenance technician Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 14: Safety
Receives instructions from the machinery manufacturer Machinery Performs maintenance on the system Advanced technical knowledge in the maintenance electrical and industrial safety fields technician Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 15: Safety Assessment
3.1.5 Intended use LBK SBV System is certified SIL 2 according to IEC/EN 62061, PL d according to EN ISO 13849-1 and Performance Class D according to IEC/TS 62998-1. It performs the following safety functions: Access detection function: access of one or more persons to a hazardous area deactivates the safety outputs to stop the moving parts of the machinery.
Page 16: General Warnings
The machinery command must be electronically controlled. 3.1.11 Disposal In safety-related applications, comply with the mission time reported in General specifications on page 92. For decommissioning follow the instructions reported in Disposal on page 115. Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 17: Conformity
CRD of IEC 61496-3 * IEC/EN 61784-3-3 for the PROFIsafe Fieldbus Note *: valid only for LBK ISC BUS PS, LBK ISC-02, LBK ISC-03 and LBK SBV-01. Note: no type of failure has been excluded during the system analysis and design phase.
Page 18: Get To Know Lbk Sbv System
Serial number LBK SBV System 4.1.1 Definition LBK SBV System is an active protection radar system that monitors the dangerous areas of machinery. 4.1.2 Special features Some of the special features of this protection system are the following: detection of current distance and angle of the targets detected by each sensor...
Page 19: Main Components
In the absence of other control systems, LBK SBV System can be connected to the devices that control the power supply or machinery start-up.
Page 20: Lbk Sbv System Controllers
4.2.1 Controller supported The LBK SBV System supports three different controllers. The main difference among them are the connection ports and therefore the communication interfaces available: LBK ISC BUS PS: two Ethernet ports for Fieldbus, an Ethernet port for system configuration and...
Page 21: Structures
4 Get to know LBK SBV System 4.2.3 Structures LBK ISC BUS PS LBK ISC-02 LBK ISC-03 Part Description Controller I/O terminal block LBK ISC BUS PS, LBK ISC-02, LBK ISC-03 System status LEDs LBK ISC BUS PS, LBK ISC-02, LBK ISC-03...
Page 22: System Status Leds
4 Get to know LBK SBV System Part Description Controller CPU LEDs: LBK ISC BUS PS, LBK ISC-02, LBK ISC-03 on the right: status of hardware functions of the primary micro-controller off: normal behavior steady red: contact Technical Support only for LBK ISC BUS PS and LBK ISC-02,...
Page 23: Inputs
4 Get to know LBK SBV System 4.2.6 Inputs The system has two type 3 digital inputs (according to IEC/EN 61131-2). Each digital input is dual channel, and the ground reference is common for all the inputs (see Technical references on page 92).
Page 24: Sns Input
4 Get to know LBK SBV System 4.2.8 SNS input The controller also has an SNS input (high logic level (1) = 24 V) to check the correct functioning of the chip that detects the status of the inputs. NOTICE If at least one input is connected, the SNS input "V+ (SNS)"...
Page 25 Restart feedback signal) WARNING To use LBK SBV System for a category 3 safety system, both the channels of a safety output must be connected to the safety system. Configuring a safety system with only one channel safety output may result in serious injuries due to an output circuit fault and a failure of the machine to stop.
Page 26: Ossd Diagnostic Checks
4 Get to know LBK SBV System For details, see Technical references on page 92. 4.2.10 OSSD diagnostic checks Per default, the OSSD Diagnostic check (e.g. for short circuits) is deactivated. This check can be activated through the LBK Designer application (Settings > Digital Input-Output).
Page 27: Lbk Sbv-01 Sensors
4 Get to know LBK SBV System Below are some standard values for the external resistor: OSSD Pulse width value External resistor (R 300 μs 1 kΩ 2 ms 10 kΩ LBK SBV-01 sensors 4.3.1 Functions The sensors perform the following functions: Detect motion in their field of view.
Page 28: 3-Axes Structure
4 Get to know LBK SBV System 4.3.3 3-axes structure Part Description Sensor Status LED Tamper-proof screws to position the sensor at a specific angle around x-axis (tilt 10° steps) Mounting bracket Tamper-proof screw to position the sensor at a specific angle around y-axis (pan 10°...
Page 29: Lbk Designer Application Usage
4 Get to know LBK SBV System 4.4.2 LBK Designer application usage To use the application, the controller must be connected to a computer with a data USB cable or, if the Ethernet port is available, an Ethernet cable. The USB cable allows to configure the system locally, whereas the Ethernet cable allows to do it remotely.
Page 30: Main Menu
4 Get to know LBK SBV System 4.4.4 Main menu Page Function Dashboard Display main information on the configured system. Note: the messages shown are those in the log file. To know the meaning of the messages, see the chapters on logs in Maintenance and troubleshooting on page 76.
Page 31: Data Exchanged Through Fieldbus
4 Get to know LBK SBV System to mute the sensors to enable the restart signal For details, see the PROFIsafe communication Original Operating Instructions. 4.5.3 Data exchanged through Fieldbus The following table details the data exchanged through the Fieldbus communication: WARNING The system is in alarm if the "controller status"...
Page 32: Modbus Communication
4 Get to know LBK SBV System MODBUS communication 4.6.1 MODBUS support The MODBUS communication uses the Ethernet port (MODBUS TCP) and consequently is only available for LBK ISC BUS PS and LBK ISC-02 controllers. 4.6.2 MODBUS communication enabling In the LBK Designer application, click on Settings > MODBUS Parameters > ON to enable the feature.
Page 33: System Configuration
4.7.2 Dynamic system configuration LBK SBV System allows a real-time adjustment of the most important system parameters, providing the means to switch dynamically among different preset configurations. Via the LBK Designer application, once the first system configuration (default configuration) has been set, it is possible to set alternative presets to allow a dynamic real-time reconfiguration of the monitored area.
Page 34: Dynamic Configuration Through The Safety Fieldbus
If the activation is set for both the digital inputs and the safety Fieldbus, LBK SBV System uses the digital input data and ignores the dynamic changes made through the safety Fieldbus.
Page 35: Safe Configuration Change
4 Get to know LBK SBV System 4.7.6 Safe configuration change The change of the configuration takes place safely both on stationary and moving machinery. The sensor always monitors the entire monitored area and when it receives a request to change to a configuration with a longer detection field, it immediately reverts to safe state if people are present in such a field.
Page 36: Functioning Principles
All these factors have been analyzed for a human body during the safety validation of LBK SBV System and cannot lead to a dangerous situation. These factors may occasionally influence the behavior of the system causing spurious activation of the safety function.
Page 37: Detection Field Parameters
The angular coverage has a fixed value in a range from 10° to 100°. The angular coverage of the detection field must be wider than, or equal to, the angular coverage of the following detection fields. Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 38: Detection Distance
The detection distance of one or more fields can be 0 (e.g. detection field 3). The first detection field with a detection distance other than 0 (e.g. detection field 1) must have a minimum detection distance of 500 mm. Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 39: Detection Fields Dependency And Detection Signal Generation
Configure the detection fields and associate them with the dual channel safety outputs according to the risk assessment requirements. In this example, both detection field 1 and 2 generate a detection signal, for target [A] and [B] respectively. Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 40: Independent Detection Fields: A Use Case
The blind area generated by the moving robotic arm can prevent the sensor from detecting targets in the following other detection fields for an interval of time. This time must be considered when defining the detection distance for detection field 2. Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 41: Safety Working Modes And Safety Functions
The sensor can detect micro-movements of just a few millimeters, such as breathing movements (with normal breathing or a short apnea) or the movements necessary for a person to remain in balance in an Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 42: Restart Timeout Parameter
If the safety working mode is Always-on access detection, when the system does not detect motion anymore, the OSSD outputs remain in OFF-state for the time set in the T parameter. The T value can be set from 0.1 s to 60 s. Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 43: Safety Working Mode: Always-On Restart Prevention
Restart prevention function: static object detection option 5.7.1 Introduction The static object detection option allows the restart prevention function also to detect static objects in the dangerous area. Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 44: Availability
The position of the person is determined by the position of his or her center of gravity. This function is not guaranteed if a person has body parts within the sensor field of view but the axis of the person’s center of gravity is outside that field. Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 45: Types Of Managed Restart
The time interval set through the LBK Designer application (Restart timeout) has passed since the last motion detection*. Manual The Restart signal was received correctly** (see Restart Always-on access signal on page 112). detection Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 46: Precautions For Preventing Unexpected Restarting
4. In the LBK Designer application, in Configuration for each detection field in use with safe manual restart, select the Safety working mode among those allowed and set the Restart timeout parameter value. Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 47: Muting
Enable the muting signal only when the detection signals of all the sensors of the group are in ON-state. Or if the sensors belonging to different groups, but monitoring the same area, are in ON-state. Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 48: Enable Muting Signal Characteristics
Anti-tampering functions: anti-rotation around axes 5.10.1 Anti-rotation around axes The sensor detects rotation around its axes. Note: the axes are those represented in the figure below, regardless of the installation position of the sensor. Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 49: Enable The Anti-Rotation Around Axes Function
Check that the monitored area is the same as Restart prevention Each time the safety outputs defined by the configuration. function are deactivated See Validate the safety functions on page 70. Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 50: Anti-Tampering Functions: Anti-Masking
Note: the function has a tolerance area where the actual detection of a masking object depends on the RCS of the object and on the sensitivity level set. The high sensitivity level has the largest area, about 10-20 cm (3.94-7.87 in). Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 51: Checks When The Anti-Masking Function Is Disabled
The monitored area includes moving parts that vary their position while the sensors are in muting. The sensor is positioned on a part that can be moved. The presence of static objects is tolerated in the monitored area (e.g. loading/unloading area). Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 52: Sensor Position
[A]: where detection of objects similar to humans in any position is guaranteed. tolerance area [B]: where the actual detection of a moving object/person depends on the characteristics of the object itself (see Factors that influence the reflected signal on page 36). Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 53: Dimensions For The Access Detection Function
Dimensions for the restart prevention function Note: the tolerance area dimensions described are related to the detection of humans. The tolerance area is 40° greater than the angular coverage set. Side view Top view Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 54: Position Of The Field Of View
Top view with sensor inclination 0°. Dangerous area calculation 6.3.1 Introduction The dangerous area of the machinery to which LBK SBV System is applied must be calculated as indicated in standards ISO 13855:2010. 6.3.2 Formula To calculate the depth of the dangerous area (S), use the following formula: Table Cell Outside Table: Leuze electronic GmbH + Co.
Page 55: Calculation Of Range Of Distances
The detection distance of each detection field (Dalarm) depends on a distance d that must be within the range of distances allowed. The formulas for calculating the distances are reported as follows. WARNING Define the optimum sensor position according to the risk assessment requirements. Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 56: Legend
Range of distances From 0 m to D From D to 5 m From D to D Below is an example for configuration 3, with D = 0.9 m and D = 1.6 m. Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 57: Calculate The Real Detection Distance
6.5.2 For access control of an entrance Note: this static installation is applicable only for LBK SBV-01. Below are some recommendations for the sensor positioning if it is installed for controlling an entrance: height above the ground: 30 cm (11.8 in) angular coverage: 90°...
Page 58: Installations On Moving Elements
Installations on moving elements 6.6.1 Introduction LBK SBV-01 sensor can be mounted on moving vehicles or moving parts of the machinery. The characteristics of the detection field and of the response time are the same as in static installations. 6.6.2 Speed limits The detection is guaranteed only if the speed of the vehicle or part of the machinery is from 0.1 m/s (0.66...
Page 59: Recommendations For Positioning The Sensor
15 cm (6 in), maximum 20 cm (7.9 in) water outflow: at the sides or behind but not in front of the sensor (the cover should be arched and/or tilted backwards) Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 60: Recommendations For Positioning The Sensor
45 mm/h. 6.7.4 Position not exposed to precipitation If the installation position of the sensor is not exposed to precipitation, no special precautions are required. Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 61: Installation And Use Procedures
7. Set the country in which the system is installed. Note: this setting does not have any effect on system performance. 8. Only for LBK SBV-01, select the application type (Fixed or Vehicle mount). Note: the two algorithms are optimized to minimize the interference between sensors based on the installation conditions.
Page 62: Install And Configure Lbk Sbv System
10. Assign the Node IDs on page 68 11. Save and print the configuration on page 69. 12. If available, Set the controller Ethernet parameters on page 69 13. Validate the safety functions on page 70. Install and configure LBK SBV System 7.2.1 Install the controller WARNING To prevent tampering, make sure the controller is only accessible to authorized personnel (e.g.
Page 63: Define The Area To Be Monitored
Make sure the support does not inhibit machinery commands. 2. With an Allen key, loosen the screw at the bottom to pan the sensor. Note: to avoid damaging the bracket, loosen the screw completely before panning the sensor. Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 64 3. Pan the sensor until it reaches the desired position. Note: a notch is equal to 10° of rotation. 4. Tighten the screw. 5. Loosen the tamper-proof screws to tilt the sensor. Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 65: Mount Bracket For Z-Axis Rotation (Roll)
The bracket that allows rotation around the z-axis (roll) is an accessory in the package. To mount it: 1. Unscrew the screw at the bottom and remove the bracket with the sensor and the aligning ring. Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 66: Examples Of Sensor Installation
3. Mount the bracket with the sensor and the aligning ring. Use the tamper-proof screw provided with the bracket. 7.2.7 Examples of sensor installation NOTICE Refer to the sensor LED position to identify the sensor field of view (see Position of the field of view on page 54). Floor installation Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 67 Note: install the sensor so that the field of view is shifted towards the outside of the hazardous area to avoid false alarms (see Position of the field of view on page 54). Installation on the machinery. Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 68: Connect The Controller To The Sensors
4. Select the SID of the sensor and confirm. automatic 1. Click DISCOVER CONNECTED SENSORS to display the connected sensors. 2. Click ASSIGN NODE IDS > Automatic. semi-automatic Click ASSIGN NODE IDS > Semi-automatic and follow the instructions displayed. Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 69: Chain Examples
4. Wait until all the six LEDs on the controller turns steady green: the Ethernet parameters are set to their default values (see Ethernet connection (if available) on page 93). 5. Configure the controller again. Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 70: Validate The Safety Functions
(e.g. intersection with any side guards), see Example of access points on the next page. Access standing as well as crawling. Access moving slowly and quickly. Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 71: Example Of Access Points
Validate the system with LBK Designer on the next page). 3. Repeat step 1 and 2 for detection field 2. 4. If the safety outputs do not remain deactivated (see Troubleshooting validation on the next page). Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 72: Example Of Stopping Points
Only with the static object Change the restart timeout through the LBK Designer application detection option enabled, (Configuration > select the affected sensor and detection field) inadequate restart timeout Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 73: Manage The Configuration
4. Click APPLY CHANGES. 5. Upon conclusion of transfer of the configuration to the controller, click to print the report. Note: to save the PDF, a printer must be installed on the computer. Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 74: Back Up The Configuration
Back up the configuration The current configuration can be backed up, including the input/output settings. The configuration is saved in a .cfg file, which can be used to restore the configuration or to facilitate configuration of several LBK SBV System.
Page 75: Change Modbus Parameters
In Settings > Fieldbus Parameters change the F-addresses and the Fieldbus Endianness of the controller. 7.5.9 Set labels In Settings > Labels choose the desired labels for the controller and the sensors. Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 76: Maintenance And Troubleshooting
8 Maintenance and troubleshooting Maintenance and troubleshooting Machinery maintenance technician The machinery maintenance technician is a qualified person, with the administrator privileges required to modify the configuration of LBK SBV System through the software and to perform maintenance. Troubleshooting 8.1.1 Controller LED...
Page 77 LBK Designer after the other application, connect to the in sequence device and proceed with the automatic recovery procedure. If the issue persists, please contact Technical Support. Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 78: Sensor Led
Verify that the followed incorrect supply temperature of the environment in by a pause voltage which the system is operating conforms to the operating temperatures listed in the technical data in this manual. Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 79: Other Problems
Dashboard page, mouse-over on correspondence with the controller or the sensor. The voltage value The chip that detects inputs is Contact Technical Support. detected on the faulty SNS input is zero Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 80: Event Log Management
CONTROLLER = if the event is generated by the controller SENSOR ID = if the event is generated by a sensor. In this case is provided also the node ID of the sensor. Event description Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 81: Timestamp (Seconds Counter From The Latest Boot)
In case of a diagnostic event, an internal error code is also added, useful for the purpose of debug. If the diagnostic event disappears, the label “(Disappearing)” is reported as an additional parameter. Examples Detection access (field #3, 1300 mm/40°) System configuration #15 CAN ERROR (Code: 0x0010) COMMUNICATION LOST CAN ERROR (disappearing) Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 82: Log File Example
Event Type Diagnostic errors ERROR System Boot INFO System configuration INFO Factory reset INFO Stop signal INFO Restart signal INFO Detection access INFO Detection exit INFO Dynamic configuration in use INFO Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 83: Verbosity Level
(in mm) and detection angle (in °) in access, and detection field at exit. Format: CONTROLLER Detection access (field #n, distance mm/azimuth°) CONTROLLER Detection exit (field #n) Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 84: Info Events
20 2020/11/18 16:47:25 [INFO] CONTROLLER Factory reset 8.3.4 Stop signal If configured, every change of the Stop Signal is logged as ACTIVATION or DEACTIVATION. Format: Stop signal ACTIVATION/DEACTIVATION Example: 20 2020/11/18 16:47:25 [INFO] CONTROLLER Stop signal ACTIVATION Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 85: Restart Signal
Note: the event indicates a change of the muting status of the system. It does not correspond to the muting request. Format: Muting disabled/enabled Example: 20 2020/11/18 16:47:25 [INFO] SENSOR#1 Muting enabled Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 86: Fieldbus Connection
Every time a log download is performed on the device, it is logged. The interface used (USB/ETH) is logged as well. Format: Log download via USB/ETH Example: 20 2020/11/18 16:47:25 [INFO] CONTROLLER Log download via USB Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 87: Error Events (Controller)
CIRCUIT OSSD 2 SHORT Short-circuit error on MOS output 2 CIRCUIT OSSD 3 SHORT Short-circuit error on MOS output 3 CIRCUIT OSSD 4 SHORT Short-circuit error on MOS output 4 CIRCUIT Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 88: Flash Errors (Flash Error)
Error occurred on the sensors during the configuration process or at the system power up. At least one of the connected sensors did not get the correct configuration. As details, the list of sensors not configured is reported. Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 89: Error Events (Sensor)
Meaning TILT ANGLE ERROR Sensor rotation around the x-axis ROLL ANGLE ERROR Sensor rotation around the z-axis PAN ANGLE ERROR Sensor rotation around the y-axis Note: the information of the angle (in degrees) is reported. Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 90: Signal Error (Signal Error)
Packet control code does not match COMMUNICATION Impossible to communicate with the sensor LOST PROTOCOL Controller and sensors have different and incompatible firmware versions ERROR POLLING Timeout on data polling TIMEOUT Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 91: Cleaning And Spare Parts
Keep the sensor clean and free of any work residues and conductive material to prevent masking and/or poor system operation. 8.7.2 Spare parts Part Product code Sensor LBK SBV-01 Controller LBK ISC BUS PS, LBK ISC-02, LBK ISC-03 Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 92: Technical References
TYPE PL (Performance Level) ESPE Type (EN 61496-1) Category (EN ISO 13849) 3 equivalent for LBK SBV-01, LBK ISC BUS PS, LBK ISC-02 and LBK ISC-03 Class (IEC TS 62998-1) Communication protocol (sensors- CAN complies with standard EN 50325-5 controller)
Page 93: Ethernet Connection (If Available)
From -30 to +60 °C (from -22 to +140 °F) Storage temperature From -40 to +80 °C (from -40 to +176 °F) Note*: the unit shall be supplied by an isolated power source which fulfils the requirements of: Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 94: Sensor Features
From -30 to +60 °C (from -22 to +140 °F) Storage temperature From -40 to +80 °C (from -40 to +176 °F) Note *: possible leaks along the wiring are considered. Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 95: Can Bus Cables Recommended Specifications
Pin Hex button head security screw 10 mm (0.39 in) 7.6 mm (0.30 in) 2.2 mm (0.09 in) min 1.3 mm (0.05 in) 2.5 mm (0.10 in) max. 1.1 mm (0.04 in) Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 96: Non Tamper-Proof Screws Specifications
Terminal blocks and connector pin-outs 9.2.1 Digital inputs and outputs terminal block Note: facing the controller so that the terminal block is on the top left, number 12 is the closest to the controller corner. Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 97: Voltage And Current Limits For Digital Inputs
2 to 15 mA 9.2.3 Power supply terminal block Note: connector front view. Symbol Description Earth + 24 V DC Note: the maximum operating temperature of the cables must be at least 70 °C. Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 98: Can Bus Terminal Block
9.2.5 Connectors M12 CAN bus Male connector Female connector Function Shield, to be connected to ground circuit power supply terminal block of the controller. + 12 V DC CAN H CAN L Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 99: Electrical Connections
Digital input #1 Not configured Digital input #2 Not configured Digital output #1 Detection signal 1 Digital output #2 Detection signal 1 Digital output #3 Not configured Digital output #4 Not configured Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 100: Connection Of Safety Outputs To An External Safety Relay
Digital input #1 Not configured Digital input #2 Not configured Digital output #1 Detection signal 1 Digital output #2 Detection signal 1 Digital output #3 Not configured Digital output #4 Not configured Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 101: Connection Of Stop Signal (Emergency Button)
Digital I/O settings (through the LBK Designer application) Digital input #1 Stop signal Digital input #2 Not configured Digital output #1 Not configured Digital output #2 Not configured Digital output #3 Not configured Digital output #4 Not configured Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 102: Connection Of Restart Signal
Note: the button indicated for the restart signal closes the contact when pressed. Note: the cables used for wiring the digital inputs must have a maximum length of 30 m (98.4 ft). Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 103: Connection Of The Muting Input And Output (One Group Of Sensors)
Digital input #1 Not configured Digital input #2 Muting group 1 Digital output #1 Not configured Digital output #2 Not configured Digital output #3 Muting enable feedback signal Digital output #4 Not configured Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 104: Connection Of The Muting Input And Output (Two Groups Of Sensors)
Digital input #1 Muting group 1 Digital input #2 Muting group 2 Digital output #1 Not configured Digital output #2 Not configured Digital output #3 Not configured Digital output #4 Muting enable feedback signal Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 105: Detection Signal 2 Connection
Digital input #1 Not configured Digital input #2 Not configured Digital output #1 Not configured Digital output #2 Not configured Digital output #3 Detection signal 2 Digital output #4 Detection signal 2 Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 106: Diagnostic Output Connection
Digital output #4 System diagnostic signal Configuration application parameters 9.4.1 Parameter list Parameter Default value Settings > Account Password Not available Settings > General System LBK S-01 System, LBK SBV System LBK S-01 System Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 107 Anti-masking distance (for each sensor) 200 mm 1000 mm 1000 mm Anti-rotation around axes (for each Disabled, Enabled Disabled sensor) Anti-rotation around axes - Enable Disabled, Enabled Disabled specific axis - Tilt (for each sensor) Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 108 Sensor 5 detection status PS2v6 65535 Sensor 6 detection status PS2v6 65535 System configuration and status PS2v4 65535 Sensors information PS2v4 65535 Sensor 1 detection status PS2v4 65535 Sensor 2 detection status PS2v4 65535 Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 109 Big Endian, Little Endian Big Endian Settings > MODBUS Parameters MODBUS Enable Enabled, Disabled Enabled Listening port 65534 Settings > Labels Controller Sensor 1 Sensor 2 Sensor 3 Sensor 4 Sensor 5 Sensor 6 Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 110: Digital Input Signals
Less than 50 ms. If the value is greater than 50 ms, the diagnostic alarm starts and the system deactivates the safety outputs. Activation delay. Less than 5 ms. 9.5.2 Muting (with/without pulse) Without pulse Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 111 With pulse: enabled as long as both the input signals follow the configured muting parameters (pulse width, period and phase shift). Activation/deactivation delay. Without pulse less than 50 ms, with pulse less than three times the period. Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 112: Restart Signal
0 -> 1 ->0. The time they stay at high logical level (t) must be at least 200 Restart signal Activation delay. Less than 50 ms. Diff Less than 100 ms. If the value is greater than 100 ms, the system maintains the outputs deactivated. Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 113: Active Dynamic Configuration
Less than 100 ms. If the value is greater than 100 ms, the diagnostic alarm starts and the system deactivates the safety outputs. Dynamic See Dynamic configuration through the digital inputs on page 33. configuration number Activation/deactivation delay. Less than 50 ms. Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 114: 10 Appendix
IEC 61508-3 Annex D. Considering that LBK SBV System is an embedded system provided with a firmware already deployed on board, no software integration is required by the system installer or by the end user. The following paragraphs analyzes all the information required in IEC 61508-3 Annex D.
Page 115: Competence
10.2 Disposal LBK SBV System contains electrical parts. As set forth in European Directive 2012/19/EU, do not dispose of the product with unsorted urban waste materials. It is the responsibility of the owner to dispose of these products, as well as other electrical and electronic equipment, through specific waste collection facilities indicated by the government or local public authorities.
Page 116: Order Guide
5-pin, 10m Electrical connection Conductor Function color Shield, to be connected to ground circuit power supply terminal block of the controller. + 12 V DC Black White CAN H Blue CAN L Leuze electronic GmbH + Co. KG Sensor LBK SBV...
Page 117: Connection Technology - Interconnection Cables
Connection Technology – USB Interconnection Cables Part no. Article Description 50143459 KSS US-USB2-A-mic- USB cable, USB-A – B-V0-018 micro-USB, 1.8m 10.5.4 Connection Technology – Terminating Resistors Part no. Article Description 50040099 TS 01-5-SA Terminator plug, M12 Leuze electronic GmbH + Co. KG Sensor LBK SBV...