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Operation Reactor® 2 2 2 E E E - - - 30 30 and and E E E - - - XP2 Reactor® Reactor® Proportioning Proportioning Proportioning Systems Systems Systems 333023U Electric, heated, heated, plural plural component component proportioner proportioner for for spraying spraying polyurethane polyurethane foam...
Warnings Warnings Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings.
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Warnings WARNING WARNING WARNING SKIN INJECTION INJECTION HAZARD HAZARD SKIN SKIN INJECTION HAZARD High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation.
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Warnings WARNING WARNING WARNING THERMAL EXPANSION EXPANSION HAZARD HAZARD THERMAL THERMAL EXPANSION HAZARD Fluids subjected to heat in confined spaces, including hoses, can create a rapid rise in pressure due to the thermal expansion. Over-pressurization can result in equipment rupture and serious injury. •...
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Warnings WARNING WARNING WARNING EQUIPMENT MISUSE MISUSE HAZARD HAZARD EQUIPMENT EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest Technical Specifications Specifications in all equipment manuals.
Important Isocyanate Information Important Important Important Isocyanate Isocyanate Information Isocyanate Information Information Isocyanates (ISO) are catalysts used in two component materials. Isocyanate Conditions Conditions Isocyanate Isocyanate Conditions Spraying or dispensing fluids that contain isocyanates creates potentially harmful mists, vapors, and atomized particulates. •...
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Important Isocyanate Information Material Material Material Self Self - - - Ignition Self Ignition Ignition Moisture Moisture Sensitivity Moisture Sensitivity Sensitivity of of of Isocyanates Isocyanates Isocyanates Exposure to moisture (such as humidity) will cause ISO to partially cure, forming small, hard, abrasive crystal that become suspended in the fluid.
Reactor Reactor Reactor 2 2 2 E E E - - - 30i 30i Elite Elite Elite All base systems include fluid inlet pressure and temperature sensors and Graco InSite ™ . For part numbers, see No Air Air Compressor/Dryer...
Reactor 2 2 2 E E E - - - XP2i XP2i Elite Elite Reactor Reactor XP2i Elite All base systems include fluid inlet pressure and temperature sensors and Graco InSite ™ . For part numbers, see No Air Air Compressor/Dryer Compressor/Dryer...
121006 150 ft (45 m) CAN cable (for 24U314 Wheel and Handle Kit remote display module) 16X521 Graco InSite Extension cable, 24N365 RTD Test Cables (to aid 24.6 ft (7.5 m) resistance measurements) 24N449 50 ft (15 m) CAN cable (for...
The following manuals are for accessories used The following manuals are shipped with the with the Reactor. Reactor 2. Refer to these manuals for detailed equipment information. Manuals are available at www.graco.com. Manuals are also available at www.graco.com. Description Description Description Manual Manual in in in...
Typical Installation, without circulation Typical Installation, Installation, without without circulation circulation Typical Typical Installation, without circulation ti22492b Figure 1 * Shown exposed for clarity. Wrap with tape during operation. Agitator Air Supply Line Reactor 2 Proportioner Fluid Supply Lines Heated Hose Feed Pumps Agitator Fluid Temperature Sensor (FTS)
Typical Installation, with system fluid manifold to drum circulation Typical Typical Typical Installation, Installation, with Installation, with system with system fluid system fluid manifold fluid manifold manifold to to to drum drum circulation circulation drum circulation Figure 2 * Shown exposed for clarity. Wrap with tape during operation. Agitator Air Supply Line Reactor 2 Proportioner Fluid Supply Lines...
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Component Identification Red Stop Button ISO Side Pressure Relief Outlet RES Side Pressure Relief Outlet ISO Side PRESSURE RELIEF/SPRAY Valve RES Side PRESSURE RELIEF/SPRAY Valve Advanced Display Module (ADM) Remote Display Module (optional) Drive Gear Housing Heated Hose Power Termination Box Electrical Cord Strain Relief ISO Side Pressure Transducer (behind Electric Motor...
Advanced Display Module (ADM) Advanced Display Display Advanced Advanced Display Table 1 1 1 : : : ADM ADM Keys Keys and and Indicators Indicators Table Table Keys Indicators Module (ADM) (ADM) Module Module (ADM) Function Function Function Press to startup or shutdown the system.
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Advanced Display Module (ADM) CAN Cable Connection Figure 6 Back View Module Status LEDs Accessory Cable Connection Flat Panel Mount (VESA 100) Token Access Cover Model and Serial Number Battery Access Cover USB Port and Status LEDs Table 2 2 2 ADM ADM LED LED Status Status Descriptions...
Advanced Display Module (ADM) ADM Display Display Details Details Display Details System Errors Errors System System Errors The current system error is displayed in the middle Power Up Up Screen Screen Power Power Screen of the menu bar. There are four possibilities: Icon Icon Icon...
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Advanced Display Module (ADM) Icons Icons Icons Icon Icon Icon Function Function Function Component A Component B Estimated Supply Material Jog Mode Speed Pressure Cycle Counter (press and hold) Advisory. See Errors Screens, page 41 for more information. Deviation. See Errors Screens, page 41 for more information Alarm.
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Advanced Display Module (ADM) Soft Soft Soft Keys Keys Keys Icons next to the soft keys indicate which mode Ico- Function Ico- Ico- Function Function or action is associated with each soft key. Soft n n n keys that do not have an icon next to them are Move Cursor Right One Character not active the current screen.
Electrical Enclosure Electrical Enclosure Enclosure Electrical Electrical Enclosure Temperature Control Module (TCM) Motor Control Module (MCM) Enclosure Fan Wiring Terminal Blocks Power Supply Surge Protector Hose Breaker Motor Breaker A Side Heat Breaker B Side Heat Breaker Transformer Breaker Terminal Ground Main Power Switch 333023U...
Description Ref. Ref. Ref. Not used Module Status LEDs see LED Status Table Pump Cycle Counter CAN Communication Connections Graco Insite ™ Motor Temperature Motor Power Output Not used Main Power Input Not used Rotary Switch Not used A Pump Output Pressure...
Temperature Control Module (TCM) Cable Connections Temperature Control Control Module Module (TCM) (TCM) Cable Cable Temperature Temperature Control Module (TCM) Cable Connections Connections Connections Figure 8 Description Description Description Ref. Ref. Ref. Power Input Heater Overtemperature CAN Communications Connections Power Out (ISO) Power Out (Res) Power Out (Hose) Module Status LEDs...
Installation Installation Mount the the System System Installation Installation Mount Mount System Assemble Assemble Assemble the the Proportioner Proportioner Proportioner Reactor 2 proportioners arrive in a shipping To prevent serious injury due to system configuration. Before mounting the system, tipping over, ensure Reactor is properly assemble the proportioner in the upright secured to wall.
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Installation 3. Use the four holes in the base of the system frame to secure base to the floor. Bolts not supplied. 333023U...
Setup Setup Setup Setup General Equipment Equipment Guidelines Guidelines General General Equipment Guidelines NOTICE NOTICE NOTICE Grounding Grounding Grounding Failure to properly size the equipment may result in damage. To avoid damage to the equipment, follow the guidelines listed below. •...
Setup Connect Connect Connect Power Power Power 3. Install supplied terminal jumpers in the positions shown in image for the power source used. 4. Route power cable through strain relief (EC) in electrical enclosure. 5. Connect incoming power wires as shown in image.
Component A A A (ISO) Component (ISO) Pump: (ISO) Pump: Keep reservoir Pump: (R) filled with Graco Throat Seal Liquid (TSL), Figure 10 Component B Pump Part 206995. Wet-cup piston circulates TSL through wet-cup, to carry away isocyanate film on displacement rod. Install...
NOTICE NOTICE Wrap connections with electrical tape. To avoid damage to the hose, only connect Reactor 2 proportioners to genuine Graco heated hoses. Refer to your heated hose manual for detailed connection instructions. 1. Turn off main power switch (MP).
Advanced Display Module (ADM) Operation Advanced Display Display Module Module (ADM) (ADM) Operation Operation Advanced Advanced Display Module (ADM) Operation When main power is turned on by turning the If Hose Resistance Mode is enabled, a reminder main power switch (MP) to the ON position, prompt will appear when the ADM becomes the power up screen will be displayed until active.
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Advanced Display Module (ADM) Operation Setup Mode Mode Setup Setup Mode The ADM will start in the Run screens at the Home screen. From the Run screens, press access the Setup screens. The system defaults with no password, entered as 0000. Enter the current password then press .
Advanced Display Module (ADM) Operation Advanced Setup Setup Screens Screens Advanced Advanced Setup Screens Advanced Advanced Screen Advanced Screen Screen 3 3 3 — — — USB Use this screen to enable USB Advanced setup screens enable users to set downloads/uploads, enable a logs 90% units, adjust values, set formats, and view full advisory, enter the maximum number of...
Advanced Display Module (ADM) Operation System System System 1 1 1 System System 3 3 3 System Use this screen to enable pressure imbalance Use this screen to select Hose Control alarms and deviations, set pressure imbalance Mode and perform calibration. See values, enable inlet sensors, and enable low Hose Control Modes, page 52 for information...
Reactor 2 app installation manual. to save. NOTE: NOTE: NOTE: After resetting your Reactor key, all operators using the Graco Reactor 2 app must reconnect to the Reactor. NOTE: For security of wireless control, change NOTE: NOTE: the Reactor key on a regular basis and whenever there is a concern about unauthorized access.
Advanced Display Module (ADM) Operation Run Mode Mode Mode The ADM will start in the Run screens at the “Home” screen. Press to navigate through the Run Mode screens. From the Run screens, press to access the Setup screens. Run Screens Navigation Diagram Figure 14 333023U...
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Advanced Display Module (ADM) Operation Home Home Home Screen Screen Screen — — — System System Off System Home Home Screen Home Screen — — — System Screen System System Active Active Active This is the home screen when the system is off. When the system is active, the home screen This screen displays actual temperatures, actual displays actual temperature for heat zones,...
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Advanced Display Module (ADM) Operation Home Home Home Screen Screen Screen - - - System System With System With With Error Error Error Maintenance Maintenance Screen Maintenance Screen Screen Active errors are shown in the status bar. The Use this screen to view daily and lifetime cycles error code, alarm bell, and description of the or gallons that have been pumped and gallons error will scroll in the status bar.
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Advanced Display Module (ADM) Operation Events Events Events Screens Screens Screens Troubleshooting Troubleshooting Screens Troubleshooting Screens Screens This screen shows the date, time, event code, This screen displays the last ten errors that and description of all events that have occurred occurred on the system.
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Advanced Display Module (ADM) Operation QR Codes Codes Codes To quickly view online help for a given error code, scan the displayed QR code with your smartphone. Alternately, visit help.graco.com and search for the error code to view online help for that code. 333023U...
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Advanced Display Module (ADM) Operation Diagnostic Diagnostic Diagnostic Screen Screen Screen Cycles Cycles Cycles • CPM — cycles per minute • Total Cycles — lifetime cycles Use this screen to view information for all NOTE: NOTE: NOTE: H Maximum values based on maximum system components.
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Advanced Display Module (ADM) Operation System System System Events Events Events Use the table below to find a description for all system non-error events. All events are logged in the USB log files. Description Event Event Code Event Code Code Description Description EACX...
Startup Startup Startup Startup 4. Check generator fuel level. NOTICE NOTICE NOTICE Running out of fuel will cause voltage fluctuations that can damage electrical To prevent serious injury, only operate Reactor equipment and void the warranty. Do not with all covers and shrouds in place. run out of fuel.
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Startup 9. Switch on the air compressor, air dryer, and e. Open fluid inlet valves (FV). Check for breathing air, if included. leaks. 10. For first startup of new system, load fluid with feed pumps. Setup steps are complete. a. Check that all Setup Setup Setup, page Cross-contamination can result...
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Startup 11. Press to activate ADM. Thermal expansion can cause overpressurization, resulting in 12. If necessary, setup the ADM in Setup equipment rupture and serious injury, Mode. See Advanced Display Module (ADM) including fluid injection. Do not Operation, page pressurize system when preheating 13.
Fluid Circulation Fluid Circulation Circulation Fluid Fluid Circulation Circulation Circulation Circulation Through Through Through Reactor Reactor Reactor 3. Set PRESSURE RELIEF/SPRAY valves (SA, SB) NOTICE to PRESSURE RELIEF/CIRCULATION NOTICE NOTICE To prevent equipment damage, do not circulate fluid containing a blowing agent without consulting with your material supplier regarding fluid temperature limits.
Jog Mode Circulation Circulation Circulation Through Through Gun Through Gun Manifold Manifold Manifold 2. Route circulation lines back to respective component A or B supply drum. Use hoses rated at the maximum working NOTICE NOTICE NOTICE pressure of this equipment. See Technical Specifications, page To prevent equipment damage, do not 3.
Spraying Spraying Spraying Spraying 6. Open fluid inlet valve located at each pump inlet. The Fusion AP gun is shown. 1. Engage gun piston safety lock and close gun fluid inlet valves A and B. Fusion Fusion Fusion Probler Probler Probler 2.
Spraying Spray Adjustments Adjustments Spray Spray Adjustments 9. Open gun fluid inlet valves A and B. Flow rate, atomization, and amount of overspray are affected by four variables. Fluid pressure pressure setting. setting. Too little pressure • Fluid Fluid pressure setting.
Hose FTS Mode or Hose Resistance pre-programmed control and is Mode. Only use Hose Resistance Mode with designed to be used for a limited genuine Graco heated hoses. amount of time until the FTS issues are fixed, or a calibration factor is properly saved (see Calibration Procedure, page 56).
Spraying Enable Hose Hose Resistance Resistance Mode Mode Enable Enable Hose Resistance Mode NOTE: Hose Resistance Mode controls the NOTE: NOTE: average fluid temperature of the A and B fluid. Set the hose temperature set point This mode requires a calibration factor to run halfway between the A and B temperature (see Calibration Procedure, page...
Spraying Disable Hose Hose Resistance Resistance Mode Mode Disable Disable Hose Resistance Mode 2. Set the Hose Control Mode to Manual. NOTE: When manual hose mode is enabled, NOTE: NOTE: 1. Enter Setup Mode. the manual hose mode advisory EVCH-V will appear.
Spraying Disable Hose Hose Manual Manual Mode Mode Disable Disable Hose Manual Mode 4. Navigate back to the Run Mode Home screen. The hose now displays a current instead of a temperature. 1. Enter Setup Mode. 2. Navigate to System screen 3. 3.
Spraying Calibration Procedure Procedure Calibration Calibration Procedure 3. Wait while the system measures the hose resistance. NOTICE NOTICE NOTICE To prevent damage to the heated hose, a hose calibration is required if any of the following conditions are true: • The hose has never been calibrated before. •...
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Spraying 4. Accept or cancel the hose calibration. NOTE: A temperature estimate will be NOTE: NOTE: displayed if the system was able to measure the hose wire resistance. 333023U...
Spraying Shutdown Shutdown Shutdown 6. Turn off the air compressor, air dryer, and NOTICE NOTICE NOTICE breathing air. Proper system setup, startup, and shutdown procedures are critical to electrical equipment reliability. The following procedures ensure steady voltage. Failure to follow these procedures will cause voltage fluctuations that can damage electrical equipment and void the warranty.
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Spraying 9. Set PRESSURE RELIEF/SPRAY valves (SA, SB) 10. Engage gun piston safety lock then close fluid inlet valves A and B. to SPRAY to seal out moisture from drain line. Fusion Fusion Fusion Probler Probler Probler 333023U...
Spraying Purge Air Air Procedure Procedure Purge Purge Procedure 6. Adjust the pressure in the feed pump air supply lines to 100 psi. 7. To pressurize the feed pumps, connect the air supply lines (G) to the feed pumps (K). NOTE: NOTE: NOTE: Perform this procedure any time air is...
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Spraying 13. Set the PRESSURE RELIEF/SPRAY valves (SA, 14. Listen for a “spitting” sound from the bleed lines (N) or recirculation lines (R). See Typical Installation, without circulation, page SB) to PRESSURE RELIEF/CIRCULATION Typical Installation, with system fluid manifold to drum circulation, page 14, and Typical Installation, with gun fluid manifold to drum circulation, page...
Spraying Pressure Pressure Pressure Relief Relief Procedure Relief Procedure Procedure 4. Close gun fluid inlet valves A and B. Follow the Pressure Relief Procedure whenever you see this symbol. 5. Shut off feed pumps and agitator, if used. 6. Route fluid to waste containers or supply tanks.
Spraying Flushing Flushing Flushing To flush feed hoses, pumps, and heaters separately from heated hoses, set PRESSURE RELIEF/SPRAY valves (SA, SB) to PRESSURE RELIEF/CIRCULATION . Flush through bleed To help prevent fire and explosion: lines (N). • Flush equipment only in a well-ventilated area.
Check the wet cup daily. Keep it 2/3 full with Dust Protection Protection Dust Dust Protection Graco Throat Seal Liquid (TSL ® ) or compatible solvent. Do not overtighten packing nut/wet cup. Use clean, dry, oil-free compressed air to prevent dust buildup on control modules, fans, and motor (under shield).
Maintenance Flush Inlet Inlet Strainer Strainer Screen Screen Flush Flush Inlet Strainer Screen 4. Ensure the pipe plug (D) is screwed into the strainer plug (C). Install the strainer plug with the screen (A) and o-ring (B) in place and tighten. Do not overtighten. Let the gasket make the seal.
Maintenance Pump Lubrication Lubrication System System Pump Pump Lubrication System 4. When the reservoir is flushed clean, fill with fresh lubricant. Check the condition of the ISO pump lubricant 5. Thread the reservoir onto the cap assembly daily. Change the lubricant if it becomes a gel, and place it in the bracket.
Otherwise, manually Deviations are indicated by . This condition navigate to help.graco.com and search for indicates a parameter critical to the process the active error. has reached a level requiring attention, but not sufficient enough to stop the system at this time.
Error Codes Codes and and Troubleshooting Troubleshooting Error Error Codes Troubleshooting See system repair manual or visit help.graco.com call your Graco contact listed on the back page for causes and solutions to each error code, or of this manual. 333023U...
Windows® Explorer. Event Log Event Event 6. Open GRACO folder. 7. Open the system folder. If downloading data The event log file name is 1–EVENT.CSV and is from more than one system, there will be stored in the DATAxxxx folder.
The Blackbox log maintains a record of how the • B side temperature setpoint system runs and the features that are used. This log will help Graco troubleshoot system errors. • Hose temperature setpoint • A side inlet pressure Diagnostics...
Language Language Strings Strings Strings than one folder within the GRACO folder. Each folder is labeled with the corresponding The custom language file is a tab-delimited serial number of the ADM. (The serial text file that contains two columns. The first number is on the back of the module.)
Performance Charts Performance Performance Performance Charts Charts Charts Use these charts to help identify the proportioner that will work most efficiently with each mix chamber. Flow rates are based on a material viscosity of 60 cps. NOTICE NOTICE NOTICE To prevent system damage, do not pressurize the system above the line for the gun tip size being used.
Technical Specifications Technical Technical Technical Specifications Specifications Specifications Reactor Reactor 2 2 2 E E E - - - 30 Reactor 30 and and E E E - - - XP2 XP2 Proportioning Proportioning Proportioning System System System Metric U.S. U.S.
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Technical Specifications Sound Pressure measured per ISO-9614–2. Sound Sound Pressure Sound Pressure, Pressure 87.3 dBA E-30, Measured from 3.1 ft (1 m), at 1000 psi (7 MPa, 70 bar), 3 gpm (11.4 lpm) E-XP2, Measured from 3.1 ft (1 79.6 dBA m), at 3000 psi (21 MPa, 207 bar), 1 gpm (3.8 lpm) Sound Power...
California Proposition 65 California California California Proposition Proposition Proposition 65 CALIFORNIA CALIFORNIA CALIFORNIA RESIDENTS RESIDENTS RESIDENTS WARNING: Cancer and reproductive harm — www.P65warnings.ca.gov. WARNING: WARNING: 333023U...
With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.
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For the latest information about Graco products, visit www.graco.com. To place place place an an order, order, contact your Graco Distributor or call to identify the nearest distributor. order, Phone: 612-623-6921 or or or Toll Toll Free: Free: 1-800-328-0211 Fax:...
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