Graco REACTOR E-XP2 Manuals

Manuals and User Guides for Graco REACTOR E-XP2. We have 13 Graco REACTOR E-XP2 manuals available for free PDF download: Operation, Manual, Repair Manual, Repair Parts, Operation Manual, Electrical Diagrams

Graco REACTOR E-XP2 Manual (76 pages)

Electric, Heated, Plural Component Proportioner

Brand: Graco | Category: Industrial Equipment | Size: 6 MB

Table of Contents
2
Models

3
Supplied Manuals

4
Related Manuals

4
Approvals

4
Warnings

5
Important Two-Component Material Information

8
Temperature Control Diagnostic Codes

11
Motor Control Diagnostic Codes

14
- Alarms
  14
- Warnings
  14
- E21: no Component a Transducer
  15
- E22: no Component B Transducer
  15
- E23: High Fluid Pressure
  15
- E24: Pressure Imbalance
  15
- E25: High Line Voltage
  17
- E26: Low Line Voltage
  17
- E27: High Motor Temperature
  17
- E28: High Current in Motor
  17
- E29: Brush Wear
  17
- E31: Motor Control Failure (E-30 and E-XP2 Only)
  18
- E32: Motor Control Overtemperature
  19
Communication Diagnostic Codes

19
- E30: Momentary Loss of Communication
  19
- E99: Loss of Communication
  19
Troubleshooting

20
- Reactor Electronics
  21
- Primary Heaters (a and B)
  23
- Hose Heat System
  24
Repair

26
- Before Beginning Repair
  26
- Pressure Relief Procedure
  26
- Flushing
  27
- Pump Removal
  27
- Pump Installation
  29
- Drive Housing
  31
- Motor Brushes
  33
- Capacitor Test
  35
- Circuit Breaker Module
  35
- Electric Motor
  36
- Motor Control Board
  37
- Transducers
  39
- Electric Fan
  39
- Temperature Control Module
  40
- Primary Heaters
  42
- Heated Hose
  45
- Fluid Temperature Sensor (FTS)
  47
- Display Module
  49
- Inlet Fluid Strainer Screen
  51
- Pump Lubrication System
  52
Parts

53
- Reactor Assembly (Model E-XP1 Shown)
  53
- Parts Used on All Models
  56
- Parts that Vary by Model
  57
- Sub Assemblies
  60
- Proportioner Module
  60
- Fluid Heaters
  62
- 7.65 Kw Single Zone Fluid Heater
  63
- Reactor Frame
  64
- Display
  65
- Temperature Control
  66
- Motor Control
  67
- Fluid Manifold
  68
- Circuit Breaker Modules
  69
248669 Conversion Kit

73
Dimensions

74
Technical Data

75
Graco Standard Warranty

76
Graco Information

76

Graco REACTOR E-XP2 Operation (74 pages)

Proportioning Systems

Brand: Graco | Category: Industrial Equipment | Size: 5 MB

Table of Contents
2
Warnings
3
Important Isocyanate Information
7
Models
9
Approvals
11
Accessories
11
Supplied Manuals
12
Related Manuals
12
Typical Installation, Without Circulation
13
Typical Installation, with System Fluid Manifold to Drum Circulation
14
Typical Installation, with Gun Fluid Manifold to Drum Circulation
15
Component Identification
16
Advanced Display Module (ADM)
18
- ADM Display Details
  21
- Navigating the Screens
  21
Electrical Enclosure
23
Motor Control Module (MCM)
24
Temperature Control Module (TCM) Cable Connections
25
Installation
26
Setup
27
- Grounding
  27
- General Equipment Guidelines
  27
- Connect Power
  28
- (Tsl)
  29
- Install Fluid Temperature Sensor
  29
- Connect Heated Hose to Proportioner
  30
Advanced Display Module (ADM)
31
- Operation
  31
Advanced Setup Screens
34
- Advanced Screen 1 - General
  34
- Advanced Screen 2 - Units
  34
- Advanced Screen 3 - USB
  34
- Advanced Screen 4- Software
  34
System 1
35
System 2
35
Recipes
35
- Add Recipe
  36
- Enable or Disable Recipes
  36
Run Mode
37
- Home - System off
  38
- Home - System Active
  38
- Home - System with Error
  38
- Targets
  39
- Maintenance
  39
- Cycles
  39
- Events
  40
- Errors
  40
- Troubleshooting
  41
- Diagnostic
  42
- Job Data
  42
- Recipes
  42
Startup
44
Fluid Circulation
47
- Circulation through Reactor
  47
- Circulation through Gun Manifold
  48
Jog Mode
48
Spraying
49
- Spray Adjustments
  50
Manual Hose Mode
51
- Enable Manual Hose Mode
  51
- Disable Manual Hose Mode
  52
Shutdown
53
Purge Air Procedure
55
Pressure Relief Procedure
57
Flushing
58
Maintenance
59
Errors
62
- View Errors
  62
- Troubleshoot Errors
  62
Troubleshooting
63
- Error Codes and Troubleshooting
  63
USB Data
64
- Download Procedure
  64
- USB Logs
  64
- System Configuration Settings
  65
- Custom Language File
  66
- Upload Procedure
  66
Performance Charts
67
Technical Specifications
71
- Components
  73

Graco REACTOR E-XP2 Operation (80 pages)

Proportioning Systems

Brand: Graco | Category: Industrial Equipment | Size: 8 MB

Table of Contents
2
Warnings
3
Important Isocyanate Information
7
Models
9
Approvals
10
Accessories
11
Supplied Manuals
12
Related Manuals
12
Typical Installation, Without Circulation
13
Typical Installation, with System Fluid
14
Manifold to Drum Circulation
14
Typical Installation, with Gun Fluid Manifold to Drum Circulation
15
Component Identification
16
Advanced Display Module (ADM)
18
ADM Display Details
20
Navigate the Screens
20
Electrical Enclosure
23
Motor Control Module (MCM)
24
Temperature Control Module (TCM) Cable Connections
25
Installation
26
Assemble the Proportioner
26
Mount the System
26
Setup
28
Grounding
28
General Equipment Guidelines
28
Connect Power
29
Liquid (TSL)
30
Install Fluid Temperature Sensor
30
Proportioner
31
Operation
32
Advanced Setup Screens
35
System 1
36
System 2
36
System 3
36
Recipes
37
Cellular Screen
37
Run Mode
38
Startup
45
Fluid Circulation
48
Circulation through Reactor
48
Circulation through Gun Manifold
49
Jog Mode
49
Spraying
50
Spray Adjustments
51
Hose Control Modes
52
Enable Hose Resistance Mode
53
Disable Hose Resistance Mode
54
Enable Hose Manual Mode
54
Disable Hose Manual Mode
55
Calibration Procedure
56
Shutdown
58
Purge Air Procedure
60
Pressure Relief Procedure
62
Flushing
63
Maintenance
64
Schedule
64
Proportioner Maintenance
64
Flush Inlet Strainer Screen
65
Pump Lubrication System
66
Errors
67
View Errors
67
Troubleshoot Errors
67
Troubleshooting
68
Error Codes and Troubleshooting
68
USB Data
69
Download Procedure
69
USB Logs
69
System Configuration Settings
70
Custom Language File
71
Upload Procedure
71
Performance Charts
72
Technical Specifications
76
California Proposition 65
78
Components
79

Graco REACTOR E-XP2 Repair Parts (72 pages)

Brand: Graco | Category: Industrial Equipment | Size: 5 MB

Table of Contents
2
Models
3
Supplied Manuals
4
Related Manuals
4
Warnings
5
Temperature Control Diagnostic Codes
7
E01: High Fluid Temperature
7
E02: High Zone Current
9
E03: no Zone Current
9
E04: Fluid Temperature Sensor (FTS) or Thermocouple Disconnected
9
E05: Circuit Board Overheated
9
E06: Communication Cable Unplugged
9
Motor Control Diagnostic Codes
10
Alarms
10
Warnings
10
E21: no Component a Transducer
11
E22: no Component B Transducer
11
E23: High Fluid Pressure
11
E24: Pressure Imbalance
11
E25: High Line Voltage
13
E26: Low Line Voltage
13
E27: High Motor Temperature
13
E28: High Current in Motor
13
E29: Brush Wear
14
Communication Diagnostic Codes
14
E30: Momentary Loss of Communication
14
E99: Loss of Communication
14
Troubleshooting
15
Reactor Electronics
16
Primary Heaters (a and B)
19
Hose Heat System
20
Repair
22
Before Beginning Repair
22
Pressure Relief Procedure
22
Flushing
23
Pump Removal
23
Pump Installation
25
Drive Housing
27
Installation
27
Motor Brushes
29
Brush Removal
29
Brush Installation
29
Circuit Breaker Module
31
Electric Motor
32
Motor Control Board
33
Transducers
35
Electric Fan
35
Temperature Control Module
36
Primary Heaters
38
Heater Element
38
Line Voltage
38
Overtemperature Switch
41
Heated Hose
41
Fluid Temperature Sensor (FTS)
42
Transformer Primary Check
43
Transformer Secondary Check
43
Replace Transformer
43
Display Module
44
Inlet Fluid Strainer Screen
46
Pump Lubrication System
46
Parts
48
Reactor Assembly (Model E-XP1 Shown)
48
Parts Used on All Models
51
Parts that Vary by Model
52
Sub Assemblies
56
Proportioner Module
56
10.4 Kw and 6.0 Kw Fluid Heaters
58
7.65 Kw Single Zone Fluid Heater
59
Reactor Frame
60
Display
61
Temperature Control
62
Motor Control
63
Fluid Manifold
64
Circuit Breaker Modules
65
248669 Conversion Kit
69
Dimensions
70
Technical Data
71
Graco Standard Warranty
72
Graco Information
72

Graco REACTOR E-XP2 Repair Manual (74 pages)

REACTOR E Series; REACTOR E-XP Series Electric, Heated, Plural Component Proportioner

Brand: Graco | Category: Paint Sprayer | Size: 3 MB

Table of Contents
2
Models

3
Manual Conventions

4
Supplied Manuals

4
Related Manuals

5
Warning

6
Before Beginning Repair

8
Flushing

8
Pressure Relief Procedure

9
Temperature Control Diagnostic Codes

10
Motor Control Diagnostic Codes

15
- Alarms
  15
- Warnings
  15
- E21: no Component a Transducer
  16
- E22: no Component B Transducer
  16
- E23: High Pressure
  16
- E24: Pressure Imbalance
  16
- E25: High Line Voltage
  18
- E26: Low Line Voltage
  18
- E27: High Motor Temperature
  18
- E28: High Current in Motor
  18
- E29: Brush Wear
  19
Communication Diagnostic Codes

19
- E30: Momentary Loss of Communication
  19
- E99: Loss of Communication
  19
Troubleshooting

20
Repair

24
- Pump Removal
  24
- Pump Installation
  26
- Drive Housing
  28
- Motor Brushes
  30
- Circuit Breaker Module
  32
- Electric Motor
  33
- Motor Control Board
  34
- Transducers
  36
- Temperature Control Board
  38
- 245979 Temperature Control Board
  39
- Heater
  40
- Heated Hose
  43
- Fluid Temperature Sensor (FTS)
  44
- Display Module
  50
Parts

53
Reactor Assembly

55
- Common Parts
  55
- Parts that Vary by Model
  56
- 248669 Conversion Kit
  72
Technical Data

73
Graco Standard Warranty

74
Graco Information

74

Graco REACTOR E-XP2 Operation (64 pages)

Brand: Graco | Category: Industrial Equipment | Size: 10 MB

Table of Contents
2
Supplied Manuals
3
Related Manuals
3
Models
4
Approvals
8
Accessories
8
Warnings
9
Important Isocyanate Information
13
Typical Installation
15
Typical Installation Without
16
Fluid Manifold to Drum Circulation
16
Circulation
17
Fluid Manifold to Drum Circulation
17
Component Identification
18
Proportioner
18
Electrical Enclosure
20
Temperature Control Module
20
(Tcm)
21
Motor Control Module (MCM)
22
Installation
23
Location
23
Tools Required for Installation
23
Assemble the Proportioner
23
Mount the System
24
Setup
25
Grounding
25
Tools Required for Setup
25
General Equipment Guidelines
25
Connect Power
26
Install Cell Module
27
Liquid (TSL®)
28
Proportioner
28
Startup
29
Operation
32
Pressure Relief Procedure
32
Jog Mode
33
Purge Air Procedure
34
Flush the Equipment
35
Fluid Circulation
36
Calibration
38
Spray
39
Shutdown
41
Advance Display Module (ADM)
42
Menu Bar
42
Home Screen
43
Diagnostic Screen
45
Logs Screens
46
Setup Screens
47
Advanced Screens
50
Maintenance
51
Preventative Maintenance
51
Schedule
51
Tools Required for Maintenance
51
Proportioner Maintenance
51
Flush Inlet Strainer Screen
52
Change ISO Pump Throat Seal Lubricant (TSL) Fluid
53
Recycling and Disposal
53
Troubleshooting
54
Troubleshoot Errors
54
LED Status Descriptions
55
Performance Charts
56
Technical Specifications
58
California Proposition 65
62
Components
63

Graco REACTOR E-XP2 Manual (62 pages)

Electric, Heated, Plural Component Proportioner

Brand: Graco | Category: Paint Sprayer | Size: 2 MB

Table of Contents
2
Models
3
Related Manuals
4
Manual Conventions
4
Warning
5
Before Beginning Repair
7
Flushing
7
Pressure Relief Procedure
8
Temperature Control Diagnostic Codes
9
E01: High Fluid Temperature
10
E02: High Hose Current
10
E03: no Hose Current
10
E04: FTS or Thermocouple Not Connected
10
E05: Board Overtemperature
10
Motor Control Diagnostic Codes
11
Alarms
11
Warnings
11
E21: no Component a Transducer
12
E22: no Component B Transducer
12
E23: High Pressure
12
E24: Pressure Imbalance
12
E25: High Line Voltage
13
E26: Low Line Voltage
13
E27: High Motor Temperature
13
E28: High Current in Motor
13
E29: Brush Wear
13
Troubleshooting
14
Repair
18
Pump Removal
18
Pump Installation
20
Drive Housing
22
Motor Brushes
24
Circuit Breaker Module
26
Electric Motor
27
Motor Control Board
28
Transducers
30
Fan
31
Temperature Control Board
32
Heater
34
Heated Hose
37
Fluid Temperature Sensor (FTS)
38
Display Module
40
Parts
43
Reactor Assembly (Model E-XP1 Shown)
43
Reactor Assembly
45
Reactor Frame
48
Fluid Heater
48
Proportioner Module
50
Display
52
Temperature Control
53
Motor Control
54
Fluid Manifold
56
Circuit Breaker Modules
57
Technical Data
61
Graco Standard Warranty
62
Graco Phone Numbers
62

Graco REACTOR E-XP2 Operation Manual (42 pages)

Electric, Heated, Plural Component Proportioner

Brand: Graco | Category: Paint Sprayer | Size: 5 MB

Table of Contents
2
Systems

3
Models

4
- Approvals
  4
Supplied Manuals

5
Related Manuals

5
Warnings

6
Important Isocyanate (ISO) Information

10
Typical Installation, with Circulation

12
Typical Installation, Without Circulation

13
Component Identification

14
Temperature Controls and Indicators

15
- Main Power Switch
  15
- Red Stop Button
  15
- Actual Temperature Key/Led
  16
- Target Temperature Key/Led
  16
- Temperature Scale Keys/Leds
  16
- Heater Zone On/Off Keys/Leds
  16
- Temperature Arrow Keys
  16
- Temperature Displays
  16
- Circuit Breakers
  16
Motor Controls and Indicators

17
- Motor ON/OFF Key/Led
  17
- PARK Key/Led
  17
- PSI/BAR Keys/Leds
  17
- Pressure Key/Led
  17
- Cycle Count Key/Led
  17
- Pressure Arrow Keys
  18
- Pressure/Cycle Display
  18
Spray Adjustments

18
Setup

19
- Locate Reactor
  19
- General Equipment Guidelines
  19
- Grounding
  20
- Electrical Requirements
  20
- Connect Electrical Cord
  21
- Connect Feed Pumps
  21
- Connect Pressure Relief Lines
  21
- Install Fluid Temperature Sensor (FTS)
  22
- Connect Heated Hose
  22
- Supply Wet Cups with Throat Seal Liquid (TSL)
  24
Operation

25
- Pressure Relief Procedure
  25
- Flush the Equipment
  25
- Startup
  26
- Load Fluid with Feed Pumps
  26
- Set Temperatures
  27
- Set Pressure
  28
- Change Pressure Imbalance Setting (Optional)
  29
- Spraying
  29
- Shutdown
  30
Fluid Circulation

31
- Circulation through Reactor
  31
- Circulation through Gun Manifold
  32
Jog Mode

33
Diagnostic Codes

34
- Temperature Control Diagnostic Codes
  34
- Motor Control Diagnostic Codes
  34
Maintenance

35
- Fluid Inlet Strainer Screen
  35
- Pump Lubrication System
  36
Accessories

37
Dimensions

38
Technical Specifications

39
California Proposition 65

41
Graco Standard Warranty

42
Graco Information

42

Graco REACTOR E-XP2 Operation (40 pages)

Electric, Heated, Plural Component Proportioner

Brand: Graco | Category: Paint Sprayer | Size: 2 MB

Table of Contents
2
Models
3
Related Manuals
4
Manual Conventions
4
Warning
5
Typical Installation, with Circulation
7
Typical Installation, Without Circulation
8
Component Identification
9
Temperature Controls and Indicators
10
Motor Controls and Indicators
12
Moisture Sensitivity of Isocyanates
15
Spray Adjustments
15
Setup
16
Locate Reactor
16
Electrical Requirements
16
Connect Electrical Cord
17
Connect Feed Pumps
18
Connect Pressure Relief Lines
18
Install Fluid Temperature Sensor (FTS)
19
Connect Heated Hose
20
Close Gun Fluid Manifold Valves a and B
21
Connect Whip Hose to Gun Fluid Manifold
21
Pressure Check Hose
21
Set Transformer Wire Taps
22
Ground System
23
Supply Wet-Cups with Throat Seal Liquid
24
Startup
25
Load Fluid with Feed Pumps
25
Set Temperatures
26
Set Pressure
27
Spraying
28
Shutdown
30
Pressure Relief Procedure
31
Fluid Circulation
32
Jog Mode
34
Diagnostic Codes
35
Maintenance
36
Flushing
36
Accessories
37
Dimensions
38
Technical Data
39
Graco Standard Warranty
40
Graco Phone Numbers
40

Graco REACTOR E-XP2 Electrical Diagrams (12 pages)

Electric, Heated, Plural Component Proportioner

Brand: Graco | Category: Paint Sprayer | Size: 1 MB

Graco REACTOR E-XP2 Electrical Diagrams (10 pages)

230Vac 1 Phase, Electric, Heated, Plural Component Proportioner

Brand: Graco | Category: Industrial Electrical | Size: 1 MB

Graco REACTOR E-XP2 Electrical Diagrams (10 pages)

230Vac 3 Phase, Electric, Heated, Plural Component Proportioner

Brand: Graco | Category: Dispenser | Size: 1 MB

Graco REACTOR E-XP2 Electrical Diagrams (10 pages)

380Vac 3 Phase, Electric, Heated, Plural Component Proportioner

Brand: Graco | Category: Industrial Equipment | Size: 1 MB

Graco Categories

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More Graco Manuals

Graco REACTOR E-XP2 Manuals

Table of Contents

Models

Supplied Manuals

Related Manuals

Approvals

Warnings

Important Two-Component Material Information

Temperature Control Diagnostic Codes

Motor Control Diagnostic Codes

Communication Diagnostic Codes

Troubleshooting

Repair

Parts

248669 Conversion Kit

Dimensions

Technical Data

Graco Standard Warranty

Graco Information

Table of Contents

Table of Contents

Table of Contents

Table of Contents

Models

Manual Conventions

Supplied Manuals

Related Manuals

Warning

Before Beginning Repair

Flushing

Pressure Relief Procedure

Temperature Control Diagnostic Codes

Motor Control Diagnostic Codes

Communication Diagnostic Codes

Troubleshooting

Repair

Parts

Reactor Assembly

Technical Data

Graco Standard Warranty

Graco Information

Table of Contents

Table of Contents

Table of Contents

Systems

Models

Supplied Manuals

Related Manuals

Warnings

Important Isocyanate (ISO) Information

Typical Installation, with Circulation

Typical Installation, Without Circulation

Component Identification

Temperature Controls and Indicators

Motor Controls and Indicators

Spray Adjustments

Setup

Operation

Fluid Circulation

Jog Mode

Diagnostic Codes

Maintenance

Accessories

Dimensions

Technical Specifications

California Proposition 65

Graco Standard Warranty

Graco Information

Table of Contents

Table of Contents

Related Products

Graco Categories