CompAir 5280D.1.IAC Operator's Handbook Manual page 90

16000 HOURS
SERVICE
Change oil & oil filter element.
Change suction filter element.
REPEAT AT
Replace bursting disc.
32000
Replace 3
HOURS
Service 1
Service non-return valve.
Replace DDV diaphragm and joint.
Replace 1
Replace connecting rod bolts, nuts & washers.
PARTS REQUIRED
Mineral oil - 20 litres. (total capacity 50 litres)
Oil filter
Suction filter element
Bursting disc kit
Service kit 1
Service kit 2
rd
3 stage piston ring kit
Service kit 3
'O' ring kit valve maintenance
Fibre washers
Non-return valve service kit
Washer for strainers
Joint for gland door
Joint for crankcase door
DDV diaphragm
DDV joint
st
1 stage suction valve unloader diaphragm.
nd
2 & 3
Connecting rod bolt
Connecting rod nut
Connecting rod washer
Check and clean separator strainers & drain lines.
Check belt drive for alignment and tension. Adjust as necessary.
Check for oil & air leaks.
Check tightness of all fasteners.
Check for leaks & operation of D.D.V's.
Check condition of all ancillaries.
Check condition of 1
Check piston stand-out on 1
Renew rider rings if stand-out is below permitted level.
Check condition of anti-vibration mounts. Adjust as required.
Check security of piston rod /crosshead nuts.
Check security of crankshaft balance weight bolts.
Inspect crossheads and guides for scoring.
Check crankcase internal oil pipe for security.
Check safety valves setting.
Check internal cleanliness of drive motor.
Check starter contacts for arcing and pitting.
Check inter-stage cooler tubes for internal fouling or blockage.
Check operation of safety devices ,high temp, high pressure, water flow switch's etc.
Check water jacket internally for build up of scale and corrosion.
Check 1
Check 1
RECOMMENDED SERVICE PLAN – 5280D.1-M
5280D - MINERAL OIL
IMPORTANT - DAILY & BEFORE STARTING
CHECK OIL LEVEL TOP UP AS NECESSARY.
rd
stage piston ring set.
st nd rd
, 2 & 3 stage valve's.
st nd rd
, 2 & 3 stage suction valve unloader diaphragms.
st
stage valve
nd
stage valve
rd
stage valve
rd
stage suction valve unloader diaphragm.
st nd
, 2 & 3
st nd
& 2 stage oil scraper glands. Renew if oil leakage excessive.
st
stage air seal glands. Renew if leakage excessive.
RSP5280DM.5
rd
stage cylinder bores.
st nd
and 2 stages.
CompAir UK Ltd
Page 3
No Off Part Ref
3 98384.1029
1 98262.199
1 98262.1019
1 C201556.100
1 98650.2007
1 98650.1827
1 98477.1153
1 98650.1833
1 98504.1383
2 C66210.30
1 98650.1940
3 98504.1417
2 C10190-103
1 C10190-101
1 C201843
1 C201839
4 C20000-37
2 98650.1782
4 C10190-29
4 C10190-266
4 C10190-30
5280D:m.doc