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Summary of Contents for CompAir V05
- Page 1 User Handbook V05, V07 Models (PSAS, PSRS) Stationary Air Compressors ST 15924-00 Iss C 06/2002...
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- Page 3 Consequential damage of any nature is not covered by the warranty. Note: ‘Advance’ Five Year Warranty may not be available in all markets. Please refer to your CompAir UK Ltd Distributor for details. PLEASE NOTE Your CompAir UK Ltd Distributor is able to offer a wide range of compressors, dryers, filters and ancillary air-line system products.
- Page 4 CompAir UK Limited Introduction Product development CompAir UK Ltd adopt a policy of continual product development. The information in this handbook, whilst fully up to date when issued, may be subject to change without notice. Quality standards CompAir UK Ltd Quality Management Systems are approved to BS EN / ISO 9001.
- Page 5 Introduction Technical Data Description/Units V05RM V07RM V07RS PERFORMANCE 14.9 (31.5) 20.5 (43.3) 0-20 (0-42.5) F.A.D. litres/sec (cfm) @ 7 bar 11.8 (25.0) 11.8 (25.0) 16.7 (35.3) 16.7 (35.3) 0-16 (0-34) F.A.D. litres/sec (cfm) @ 10 bar 70/67 70/67 71/68 71/68 71/68 Noise Level - dBA (Open/Enclosed) 5.5 (7.5)
- Page 6 CompAir UK Limited Introduction Description/Units V05RM V07RM V07RS ELECTRICAL Star/Delta 380V 60Hz 17.6 Line Current - Amps Cable Size - mm Fuse Size - Amps 10.2 Phase Current - Amps Star/Delta Star/Delta 400V 50Hz Line Current - Amps Cable Size - mm Fuse Size - Amps 10.4...
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Page 7: Table Of Contents
H - Operation with Other CompAir Vane Compressors· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·... - Page 8 CompAir UK Limited Introduction This page is intentionally left blank Page 6 ST 15924-00C...
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Page 9: Section 1 - Health And Safety
11. Extreme caution should be taken if the compressor has been subjected to severe operating temperatures or fire. Certain The standard build of all CompAir UK Ltd products are not components may contain fluoroelastomer materials and under intended for use in either Explosive or Potentially Explosive these conditions can leave extremely corrosive residues. - Page 10 CompAir UK Limited Section 1 Health and Safety GENERAL HEALTH AND SAFETY PRECAUTIONS (continued) Potential Oil Health Hazards This section relates to Fluid Force oil. For other lubricants refer to the Health and Safety Instructions issued with the relevant product.
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Page 11: Section 2 - Transportation And Handling
Transportation and Handling Section 2 - Introduction C - Lifting and Transportation (Fig 2.2) Ensure all lifting equipment and means of transportation are Before transporting, secure the compressor to a suitable pallet. securely located and rated to accept the full load. Inspect all lifting Use a Fork Lift or Pallet Truck to transport the compressor. - Page 12 CompAir UK Limited Section 2 Transportation and Handling This page is intentionally left blank Page 10 ST 15924-00C...
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Page 13: Section 3 - Installation And Commissioning
C consult your isolator or the ambient temperature normally exceeds 35 C, then CompAir UK Ltd Distributor. A different grade of oil may be cable size may need to be increased. Refer to IEE Regulations for required. Electrical Equipment in Buildings to determine the size required. - Page 14 CompAir UK Limited Section 3 Installation and Commissioning E L1 L2 435A119 435A120 Figure 3.1 - Ventilation Figure 3.3 - Starter 435A121 Dimension Length 1.0 m 1.0 m min 1.5 m 1.0 m min 1.0 m min Figure 3.2 - Accessibility...
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Page 15: F - Check Direction Of Motor Rotation
• Press green start button. • The use of the CompAir 'Smartbox' is recommended when • operating together with two or more, CompAir vane Check direction of rotation of compressor drive motor. The compressors. correct direction of rotation is clockwise when viewed from the drive end (i.e. -
Page 16: J - Wiring Diagrams
Auto/manual selector switch Start/Reset pushbutton switch Emergency stop/stop switch Line pressure switch Vent solenoid valve Transformer - 110V secondary. Hours counter Circuit Diagram - V05 - 400V 3Ø 50Hz Standard Control / 380/440 3Ø 60Hz Standard Control Page 14 ST 15924-00C... - Page 17 Installation and Commissioning Section 3 435A123 74065 Issue P Over temperature control PCB Circuit breaker - 2 pole, 6 Amp Fuse - 1.6A(T) - IEC127 Compressor overtemperature thermistor Fuse - 1.6A(T) - IEC127 Motor overtemperature thermistors Thermal overload Start/reset pushbutton switch Hours counter Auto/manual selector switch Indicator lamp ‘r’...
- Page 18 CompAir UK Limited Section 3 Installation and Commissioning 435A124 74069 Issue K Over temperature control PCB Circuit breaker - 2 pole, 6 Amp Fuse - 1.6A(T) - IEC127 Compressor overtemperature thermistor Fuse - 1.6A(T) - IEC127 Motor overtemperature thermistors Thermal overload...
- Page 19 Installation and Commissioning Section 3 435A126 74103 Issue G Over temperature control PCB Circuit breaker - 2 pole, 6 Amp Fuse - 1.6A(T) - IEC127 Compressor overtemperature thermistor Fuse - 1.6A(T) - IEC127 Motor overtemperature thermistors Thermal overload (optional Start/reset pushbutton switch Hours counter Auto/manual selector switch Indicator lamp ‘r’...
- Page 20 CompAir UK Limited Section 3 Installation and Commissioning 435A128 74480 Issue J Over temperature control PCB Start/reset pushbutton switch Pressure transducer, 4-20mA, 10-36Vdc On/off selector switch Fuse - 1.6A(T) - IEC127 Emergency stop/stop switch Fuse - 1.6A(T) - IEC127 Intake vacuum switch...
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Page 21: Section 4 - General Description
The blowdown solenoid (V) allows the air-end pressure to fall before compressor restarts. The compressor air intake is protected by air intake filter (J) and the oil system by oil filter (K). CompAir 435A130 Figure 4.1 - Compressor Assembly ST 15924-00C... -
Page 22: B - Control Systems
Note: is used in the text of this handbook to draw attention to specific points of importance. CompAir declines all liability in the event of material damage or bodily injury resulting from negligence in the application of these precautions, from non-observation or lack of elementary supervision in respect of handling, operation, servicing or repair, even if not expressly stated in this instruction notice. -
Page 23: Section 5 - Operating Parameters
Change Period (Degree Celcius) (Hours Run) If the ambient temperature frequently falls below 0°C then consult Up to 90 4000 your CompAir UK Ltd Distributor. 90 - 95 3000 B - Operating Temperatures 95-100 2000 Your compressor is designed to give optimum performance and... - Page 24 CompAir UK Limited Section 5 Operating Parameters This page is intentionally left blank Page 22 ST 15924-00C...
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Page 25: Section 6 - Operating Instructions
Operating Instructions Section 6 A - Introduction D - Starting Procedure - Stop/Start Mode WARNING ! WARNING ! THE COMPRESSOR SHOULD ONLY BE WHEN IN AUTOMATIC MODE THE OPERATED BY AUTHORISED PERSONS FULLY COMPRESSOR WILL RESTART WITHOUT TRAINED IN:- THE STARTING, STOPPING AND WARNING. -
Page 26: F - Starting Procedure - Regulated Speed
CompAir UK Limited Section 6 Operating Instructions F - Starting Procedure - Regulated Speed (Fig 6.2) • Apply electrical power to the compressor. When power is available the amber reset light ‘B’ will be illuminated. • Press the green push button (C). The amber light (B) will extinguish and the speed control unit keypad display will illuminate. -
Page 27: Section 7 - Adjustments
User warning The compressor and speed control unit adjustments should not be attempted by the user and must be carried out by a CompAir authorised service engineer; failure to comply with this requirement may invalidate the compressor warranty. - Page 28 CompAir UK Limited Section 7 Adjustments This page is intentionally left blank Page 26 ST 15924-00C...
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Page 29: Section 8 - Servicing
SAFE WORKING PRACTICES. finding if If you are unable to carry-out the work safely in the required manner then your CompAir UK Ltd distributor will be pleased to Check Compressor Pressure help. To check the air-end pressure, use the pressure gauge located in Ensure genuine CompAir UK Ltd parts and approved oils are the air-end. - Page 30 CompAir UK Limited Section 8 Servicing 435A135 435A136 Figure 8.1 - Filler Plug Location Figure 8.2 - Cleaning Cooler Oil Top-up Procedure (Fig 8.1) Clean Cooler/Aftercooler (Fig 8.2) • The combination cooler is located vertically. The matrix face of Wait until air-end vent down cycle is complete.
- Page 31 If oil is found, identify location of leak and renew seal. Note: This is a major service task and should be carried out by fully trained service engineers following procedures described in separate Service Manual. If in doubt contact your CompAir UK Ltd Distributors. ST 15924-00C Page 29...
- Page 32 CompAir UK Limited Section 8 Servicing Electrical checks WARNING ! • Open the starter panel door. • Remove any terminal covers fitted to contactors and incoming supply terminals. • Check for any signs of overheating and ensure that all electrical connections are tightened to correct torque settings, as per label on inside face of starter.
- Page 33 Servicing Section 8 Servicing requirements Note: The following preventive maintenance charts cover all Hydrovane compressors using Hydrovane Fluid Force oils. The work to be carried out must be done on or before the hours shown for this action, or yearly, whichever is soonest. Read health and safety precautions before starting any work.
- Page 34 CompAir UK Limited Section 8 Servicing Preventative Maintenance Schedule Fluid Force Clear Every Every Every Every Every Every Every Maintenance Actions Install 1000 2000 6000 12000 24000 Week Check starter contactors Check motor insulation resistance Clean air/oil radiator external Clean external dirt from motor...
- Page 35 Servicing Section 8 Service schedule: Fluid Force 2000 (2000 Hour oil change) The bulk oil temperature must not exceed 90°C. If the oil is working above this temperature, the oil life will be reduced. Note: When changing recommended oil types it is advisable to flush the compressor. Preventative Maintenance Schedule Fluid Force 2000 Every...
- Page 36 CompAir UK Limited Section 8 Servicing Preventative Maintenance Schedule Fluid Force 2000 Every Every Every Every Every Every Every Maintenance Actions Install 1000 2000 6000 12000 24000 Week Clean external dirt from compressor Clean oil return filter Clean air filter...
- Page 37 Servicing Section 8 Service schedule: Fluid Force HPO (4000 Hour oil change) The bulk oil temperature must not exceed 90°C. If the oil is working above this temperature, the oil life will be reduced. Note: When changing recommended oil types it is advisable to flush the compressor. Preventative Maintenance Schedule Fluid Force HPO Every...
- Page 38 CompAir UK Limited Section 8 Servicing Preventative Maintenance Schedule Fluid Force HPO Every Every Every Every Every Every Every Every Maintenance Actions Install 1000 2000 4000 8000 12000 24000 Week Clean external dirt from compressor Clean oil return filter Clean air filter...
- Page 39 Copyright © 2000 All rights reserved. The copyright of this document is the property of CompAir UK Limited. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise without the prior written permission of the Technical Publications Department, CompAir UK Limited.
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