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Fujitsu FLASHWAVE 7500 Installation Manual

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FLASHWAVE® 7500
FLASHWAVE 7500
Release 6.1
Issue 1, May 2009
C
W
OMPATIBLE
•
NETSMART® 1500 Version 6
•
NETSMART® 500 Version 3.11
•
NETSMART® 2000 Version 3.3
FNC-7500-0061-200
E
QUIPMENT
Revision 1, June 2009
:
ITH
I
NSTALLATION

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Summary of Contents for Fujitsu FLASHWAVE 7500

  • Page 1 Revision 1, June 2009 FLASHWAVE® 7500 FLASHWAVE 7500 Release 6.1 Issue 1, May 2009 OMPATIBLE • NETSMART® 1500 Version 6 • NETSMART® 500 Version 3.11 • NETSMART® 2000 Version 3.3 FNC-7500-0061-200 QUIPMENT NSTALLATION...
  • Page 2 Communications Inc. does not warrant or represent that the contents of this document are error free. Furthermore, the contents of this document are subject to update and change at any time without notice by Fujitsu Network Communications Inc., since it reserves the right, changes in equipment design or components as progress in engineering methods may warrant.
  • Page 3 Radio Interference Regulations of the numérique hors dans les Règlements d'Intervention de Canadian Department of Communications to Radio du Département Canadien de Communications ICES-003. aux NMB-003. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 4 ■ EN 60950-1:2006, Information Technology Equipment Safety; General Requirements The FLASHWAVE 7500 ETSI system has been evaluated to and meets the requirements of IEC 60825-1: 2001 and IEC 60825-2:2004 & A1:2006 for a Class 1 laser product. FLASHWAVE 7500 Release 6.1...
  • Page 5 Revision 1, June 2009 Important MPORTANT Observe all warnings in the text or on equipment labels regarding high-voltage or high-temperature conditions. The following warnings and figures apply to most Fujitsu products. Plug-In Unit Cautions Observe the following precautions when handling plug-in units: ■...
  • Page 6 Laser Safety Precautions Les Précautions laser de Sécurité The FLASHWAVE 7500 ETSI system consists of Class 1 Le FLASHWAVE 7500 ETSI système consiste en la Classe 1 and Class 1M optical interface units. In accordance et Classe 1M unités d'interface optiques. Conformément with IEC 60825-1: 2001, all laser apertures are à...
  • Page 7 Fujitsu regional office in your country. Customers can locate regional offices at http://www.fujitsu.com/global/. Fujitsu will ensure the proper recycling, reuse, and other forms of recovery of WEEE. Potential hazardous substances in WEEE can harm the environment. You can contribute to the elimination of these effects through your cooperation.
  • Page 8 Revision 1, June 2009...
  • Page 9 [p. 4-43] Section 4.12.3, Installing Aisle End Panels This is a new procedure. [p. 4-60] This practice was not updated for Revision 1. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 10 Revision 1, June 2009...

  • Page 11: Table Of Contents

    Installing RICC Cable (Optical Shelf) ......... . 2-75 FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 12 Storing Equipment............4-10 FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 13 5.11 Checking Power at Extension Shelf ........... 5-43 FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 14 Installing an XFP Module in a 4:1 10G Muxponder Unit ..... . . 6-21 Index FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...

  • Page 15: Introduction

    Turn-Up, or System Turn-Up. FLASHWAVE 7500 system is a Class I laser product incorporating Class I and IIIb laser diodes. It complies with FDA Radiation Performance Standards, 21CFR1040.10. FLASHWAVE 7500 system should be installed only in restricted access areas in accordance with articles 110-16, 110-17, and 110-18 of the National Electrical Code, ANSI/NFA 70.
  • Page 16 Revision 1, June 2009...

  • Page 17: Core Configuration

    Installing Cables............2-60 FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...

  • Page 18: Overview

    Prerequisites Insure that all FLASHWAVE 7500 Core Configuration equipment has been received, and all data forms and job engineering drawings have been completed and are available. The tools required for performing procedures listed in this chapter include the following: Common hand tools ■...

  • Page 19: Rack Configurations

    Rack Configurations Rack Configurations The FLASHWAVE 7500 Core Configuration system racks can be configured in several variations. Fujitsu recommends ordering the top-level part number of a particular rack, which includes the rack, the appropriate shelves, the rack wiring and cabling, and other miscellaneous devices and equipment as required.
  • Page 20 HSW2 Heat Baffle SHU3 Shelf DCM Shelf 7-ft 23-in. Rack Figure 2-1: Rack Configuration with One Universal Shelf and One DCM Shelf (PCD1B110-0928-A001) (Core Configuration) FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 21 SHU3 Shelf DCM Shelf 7-ft 23-in. Rack Figure 2-2: Rack Configuration with One Universal Shelf, One LAS, and One DCM Shelf (PCD1B110-0928-A002) (Core Configuration) FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 22 PCD1B110-0928-A003 Circuit Breaker Panel HSW2 Heat Baffle SHU3 Shelf 7-ft 23-in. Rack Figure 2-3: Rack Configuration with One Universal Shelf (PCD1B110-0928-A003) (Core Configuration) FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 23 SHU3 Shelf DCM Shelf 7-ft 23-in. Rack Figure 2-4: Rack Configuration with Two Universal Shelves, One LAS, and One DCM Shelf (PCD1B110-0929-A001) (Core Configuration) FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 24 Circuit Breaker Panel HSW2 Heat Baffle SHU3 Shelf 7-ft 23-in. Rack Figure 2-5: Rack Configuration with One Universal Shelf Only (PCD1B110-0930-A001) (Core Configuration) FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 25 HSW2 Heat Baffle SHU3 Shelf HSW2 Heat Baffle SHU3 Shelf 7-ft 23-in. Rack Figure 2-6: Rack Configuration with Two Universal Shelves Only (PCD1B110-0930-A002) (Core Configuration) FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 26 SHU3 Shelf HSW2 Heat Baffle SHU3 Shelf 7-ft 23-in. Rack Figure 2-7: Rack Configuration with Three Universal Shelves Only (PCD1B110-0930-A003) (Core Configuration) FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 2-10 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...

  • Page 27: Storing, Unpacking, And Inspecting Equipment

    CHAPTER 2 Core Configuration Storing, Unpacking, and Inspecting Equipment Storing, Unpacking, and Inspecting Equipment This section describes how to store, unpack, and inspect the FLASHWAVE 7500 equipment. It includes the following subsections: UBSECTION 2.4.1 Storing Equipment.............
  • Page 28 After the last shipping band is cut, the top of the shipping container will fall away. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 2-12 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 29 Always cut at the side of the rack to avoid damaging the equipment. Standard configuration racks are delivered prewired. Do not cut or disconnect any wires. Carefully remove the bubble wrap from the rack. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 2-13 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 30 Do you want to install the equipment rack now? If YES: Proceed to Section 2.5, Installing the Rack [p. 2-16]. If NO: This procedure is complete. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 2-14 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...

  • Page 31: Unpacking And Inspecting System Equipment

    This procedure provides guidelines for unpacking system equipment and ensuring the safe arrival of all equipment. Fujitsu recommends that the installation team familiarize themselves with the specific area where the installation is to be performed, examine the racks to be used, and ensure that sufficient workspace is available to unpack the equipment.

  • Page 32: Installing The Rack

    Installing the Rack Installing the Rack This procedure details the steps required to install a standard rack. Fujitsu recommends that the installation team familiarize themselves with the specific area where the installation is to be performed, examine the rack, and ensure that sufficient workspace is available to install the rack.
  • Page 33 Remove any debris from the area in which the rack will be mounted. Move the rack into position, aligning each of the holes in the base of the rack to the anchors. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 2-17 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 34 Loosen the floor mounting bolts and top mounting hardware, and adjust the equipment rack using shims on the mounting hardware. All shims and adjustments must meet locally acceptable guidelines. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 2-18 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 35 Step 27 [p. 2-19]. If NO: Go back to Step 23 [p. 2-18]. Update office records according to local procedures. This procedure is complete. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 2-19 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...

  • Page 36: Installing The Circuit Breaker Panel

    Note: The CBP may not have circuit breakers CB1 through CB4 installed. Locate the HA15B-0001-C365 circuit breaker kit, if required, for labels and circuit breaker units. Figure 2-11: Circuit Breaker Panel, HA15B-001-B361 FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 2-20 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 37 Checking Battery Voltage at Circuit Breaker Panel ....... 2-24 If not done previously as part of an earlier FLASHWAVE 7500 installation, the office-battery power cables must be connected to the circuit breaker panel (CBP) power input connectors.

  • Page 38: Connecting Office Battery To Circuit Breaker Panel

    Note: For FLASHWAVE 7500 equipment, circuit breakers (or fuses) should be sized to ensure that the maximum input current does not exceed 80 percent of the circuit breaker (or fuse) size. Use 30 A circuit breakers (or fuses) to ensure that this requirement is met for all configurations of the FLASHWAVE 7500 equipment.
  • Page 39 Observing local procedures, connect each of the power cables to the office batteries and office ground as appropriate. This procedure is complete. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 2-23 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...

  • Page 40: Checking Battery Voltage At Circuit Breaker Panel

    –48 V/GND pair. On the CBP front panel, set all circuit breakers to the OFF position. This procedure is complete. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 2-24 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...

  • Page 41: Installing Optical/Tributary Shelf, Las, And Heat Baffle

    (LAS1) respectively. These three shelves are mounted using the generic shelf procedures. Figure 2-13: Optical Shelf—Populated with Plug-In Units (Front View) (Core Configuration) FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 2-25 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 42 CHAPTER 2 Core Configuration Installing Optical/Tributary Shelf, LAS, and Heat Baffle Figure 2-14: Tributary Shelf—Populated with Plug-In Units (Front View) (Core Configuration) FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 2-26 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 43 Figure 2-15: LAS1—Populated with LAMs (Front View) (Core Configuration) The Fujitsu part number for the 23-inch Optical/Tributary shelf is FC9682SHU3, the 23-inch LAS is FC9682LAS1, and the 23-inch heat baffle is FC9682HSW2. The heat baffle is mounted in a specific location as shown in the rack configurations in Figures 2-1 [p.
  • Page 44 Installing Optical/Tributary Shelf, LAS, and Heat Baffle A heat baffle is required for each Optical/Tributary shelf and must be installed directly above the shelf. Note: The FLASHWAVE 7500 shelves do not have front covers because of front-access fiber cabling. Note: Figures 2-13 [p.
  • Page 45 CHAPTER 2 Core Configuration Installing Optical/Tributary Shelf, LAS, and Heat Baffle Heat Baffle Figure 2-16: Typical Shelf Mounting with Heat Baffle (Core Configuration) FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 2-29 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 46 LAN connections. Throughout this documentation, shelves are identified by shelf AID. This procedure is complete. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 2-30 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 47 OS411 OS420 OS430 Trib. Shelf Trib. Shelf Trib. Shelf Trib. Shelf Trib. Shelf Trib. Shelf Figure 2-17: Suggested Optical/Tributary Shelf Labeling Scheme FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 2-31 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...

  • Page 48: Installing Fans And Dcm Shelf

    Note: The connectors on the back of the fan engage the shelf backplane connectors and are secured in place with an extractor lever (located on the left side of the fan assembly front panel). FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 2-32 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...

  • Page 49: Installing The 23-Inch Dcm Shelf

    Note: The shelf (SFD3) holds up to four DCM units. For clarity, only two are shown. Figure 2-19: DCM Unit and 23-Inch SFD3 Shelf (Exploded View) FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 2-33 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 50 SFD3 shelf if they are already installed. The shelf can hold up to four single-height DCM units, although the normal complement is two DCM units per shelf. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 2-34 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 51 Carefully slide each DCM unit into the appropriate shelf slot. Replace the cover and tighten the thumbscrews to secure each unit in the shelf. This procedure is complete. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 2-35 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...

  • Page 52: Installing Power, Ground, And Alarm Cables

    CBP. Connectors along this harness mate to shelf alarm cables (see Figure 2-29 [p. 2-46]) that plug into alarm ports on the shelf backplane. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 2-36 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 53 Frame ground Frame ground stranded wire cable Terminal lugs, 6 AWG, stranded from rack to CBP, one per rack both ends, installed FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 2-37 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 54 Mates with rack alarm Mates with shelf cable connector alarm connector Frame Ground Cable (PC15L-0001-C045) Figure 2-21: Power, Alarm, and Ground Cables FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 2-38 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 55 RTN B2 CB4 FAN B RTN Alarm Wire-Wrap Pin Field Figure 2-22: Cabling Schematic for Rack with One Universal Shelf (Core Configuration) FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 2-39 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 56 RTN B2 CB4 FAN B RTN Alarm Wire-Wrap Pin Field Figure 2-23: Cabling Schematic for Rack with Two Universal Shelves (Core Configuration) FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 2-40 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 57 RTN B2 CB4 FAN B RTN Alarm Wire-Wrap Pin Field Figure 2-24: Cabling Schematic for Rack with Three Universal Shelves (Core Configuration) FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 2-41 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 58 SHU3-1 SHU3-1 SHU3-2 SHU3-2 SHU3-3 Note: The HA15B-0001-B361 CBP has dual-post output power connectors. Figure 2-25: Circuit Breaker Panel Rear View (HA15B-0001-B361) FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 2-42 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 59 Internal Shelf Clock Secondary Port MAIN B (Signal (CN43) (Ground A) Primary Port (CN46) Ground) (CN45) Figure 2-26: Optical/Tributary Shelf Backplane (Core Configuration) FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 2-43 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 60 Support Part No.: HA15B-0001-C413 Numbers FNC Mfg. Part No.: HA15B-0001-C413 Notes: The connections to the FLASHWAVE 7500 backplane are screw RACK terminations at the power terminal. The cable assembly shown here provides -48 V DC battery (MAIN A, MAIN B), battery return (GA, GB), and frame ground (FG).
  • Page 61 AUD CR(M) Note: Twisted-pair cables are paired per color codes given in the figure at the left. BLU/RED Although office alarm signals originate from FLASHWAVE 7500, CN17, this cable does not AUD MN(C) RED/BLU connect directly to the FLASHWAVE 7500 shelf. This alarm harness is placed vertically AUD MN(M) along the side of the rack.
  • Page 62 FNC Mfg. Part No.: Same ORG/WHT WHT/ORG RED/BRN Note: Twisted-pair cables are paired per color code as shown in ORG/RED the wiring diagram. This connects from the FLASHWAVE 7500 AUDMJ RED/ORG AUDMJR shelf connector CN17 to Rack Alarm Harness HA660-1106-T003 SLT/WHT at CN-A, CN-B, CN-C, CN-D, CN-E, or CN-F.
  • Page 63 At this point, –48 V DC power has been applied to the CBP, and improper handling may result in personal injury, damage to equipment, or both. Fujitsu recommends that office power be removed from the rack using local procedures.
  • Page 64 Revision 1, June 2009 CHAPTER 2 Core Configuration Installing Power, Ground, and Alarm Cables Install power, ground, and alarm cables for one rack of FLASHWAVE 7500 Core Configuration equipment as follows: Identify Cabling Schematic Step Task If you have not already done so, review the reference material presented in Section 2.10.1,...
  • Page 65 Connect the other end of the same cable to the equipment rack frame ground. Replace the plastic cover over the shelf backplane terminal strip. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 2-49 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 66 Figure 2-27 [p. 2-44]). Connect the other end of the same cable to CBP terminal RTN B1 CB2 (see Figure 2-25 [p. 2-42]). FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 2-50 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 67 2-38]) for the shelf. Note: The length of the cables may be altered at the discretion of the installer to ensure proper length. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 2-51 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 68 Figure 2-27 [p. 2-44]). Connect the other end of the same cable to CBP terminal BATT B1 CB3 (see Figure 2-25 [p. 2-42]). FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 2-52 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 69 Note: Locate the rack alarm cable harness (HA660-1106-T003) within this schematic. Rack alarm harness wire-wrap connection to CBP shown in Figure 2-28 [p. 2-45] ■ FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 2-53 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 70 Using local procedures, reconnect the battery office power that was removed from the rack, or reinstall the circuit breakers. This procedure is complete. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 2-54 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...

  • Page 71: Checking Power At Optical/Tributary Shelf

    DMM test lead to the MAIN A voltage terminal. See Figure 2-30 [p. 2-55]. If required, record the test results for future reference. Figure 2-30: Supply Voltage Check FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 2-55 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 72 DMM test lead to the MAIN A test point. MAIN SYNC LAMP TST TERM1 TERM2 Figure 2-31: Front-Panel Voltage Test Points (Optical/Tributary Shelf) (Core Configuration) FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 2-56 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 73 Repeat the preceding steps for the remaining Tributary shelves. Check the frame ground connections and readings according to local procedures. This procedure is complete. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 2-57 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...

  • Page 74: Checking Ground Resistance At The Optical/Tributary Shelf Power Input

    Step 3 [p. 2-59] until the voltage source has been eliminated. For technical assistance, call 1-800-USE-FTAC (800-873-3822). If NO: Continue with Step 3 [p. 2-59]. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 2-58 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 75 Swap the DMM or ohmmeter leads between frame ground and battery return, and verify the same reading as described in Step 3 [p. 2-59]. This procedure is complete. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 2-59 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...

  • Page 76: Installing Cables

    2.13.1 Overview The procedures in this section cover the connections made to the Optical/Tributary shelf backplane of the FLASHWAVE 7500 Core Configuration system. Figure 2-33 [p. 2-61] shows the backplane connectors and connector designations for the Optical/Tributary shelf. All fiber cabling and connections to the shelf plug-in units are made during system turn-up.

  • Page 77: Optical/Tributary Shelf Backplane

    Figure 2-33: Optical/Tributary Backplane Connectors (Core Configuration) Note: Fiber cabling for the LAS1 (if used) is installed during system turn-up as described in System Turn-Up. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 2-61 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...

  • Page 78: Installing Modem Cable (Main Optical Shelf Backplane)

    0'0 '75 0'0 *1' 0'0 '65 0'0 &76 0'0 576 0'0 5;' 0'0 7;' Figure 2-34: Connector Pinouts, 25-Pin D-Sub Modem Cable FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 2-62 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 79 Note: To connect a PC directly to connector CN43, use a null-modem cable in place of the 21-176-xxx cable. This procedure is complete. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 2-63 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 80 HK ALM IN 4 HK ALM IN 3 HK ALM IN 2 HK ALM IN 1 Figure 2-35: Connector Pinouts, HK1 Cable FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 2-64 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 81 ), and secure it in place using retaining screws. See Figure 2-33 [p. 2-61]. Note: The far end of 21-626-xxx is not terminated with a connector. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 2-65 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 82 Cable and Wiring Guide, for color code details. Record the termination points used, and provide documentation to site personnel. This procedure is complete. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 2-66 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...

  • Page 83: Installing Office Alarm Cable (Optical/Tributary Shelf)

    CNF) for shelf alarm cabling. Terminates at wire wrap facilities as required. See Figure 2-21 [p. 2-38] Figure 2-28 [p. 2-45]. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 2-67 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 84 Cable and Wiring Guide, for wire-wrap color code details and Circuit Breaker Panel, for CBP alarm block details. This procedure is complete. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 2-68 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...

  • Page 85: Installing Oss Cable (Main Optical Shelf)

    Optical shelf front panel. Note: The OSS port has automatic cable-detect capability to properly function with both crossover and straight cables. This procedure is complete. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 2-69 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...

  • Page 86: Installing Lan Cable (Optical/Tributary Shelf)

    Connect the RJ-45 connector on one end of the LAN cable (21-332-xxx) to the Tributary shelf or Auxiliary Optical shelf backplane connector CN18. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 2-70 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 87 Tributary shelves. Proceed to Section 2.13.9, Installing RICC Cable (Optical Shelf ) [p. 2-75], if RICC cables are required. This procedure is complete. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 2-71 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 88 OS410 OS411 Trib. Shelf Trib. Shelf Trib. Shelf Trib. Shelf Trib. Shelf Trib. Shelf Figure 2-40: Hierarchy of LAN Connections (Core Configuration) FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 2-72 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 89 CN20 LAN3 OS211 (Tributary) CN18 LAN1 OS22 (Tributary) CN19 LAN2 OS220 (Tributary) CN18 LAN1 OS23 (Tributary) CN19 LAN2 OS230 (Tributary) CN18 LAN1 FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 2-73 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 90 CN20 LAN3 OS411 (Tributary) CN18 LAN1 OS42 (Tributary) CN19 LAN2 OS420 (Tributary) CN18 LAN1 OS43 (Tributary) CN19 LAN2 OS430 (Tributary) CN18 LAN1 FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 2-74 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...

  • Page 91: Installing Ricc Cable (Optical Shelf)

    Connect the RJ-45 connector on one end of the RICC cable (21-332-xxx) to Main Optical shelf backplane connector CN24…CN26, CN28…CN30 or CN32…CN37. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 2-75 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 92 RICC connections between the Main Optical shelf and all the Auxiliary Optical shelves in the configuration, as well as all the connections between all the Auxiliary shelves. This procedure is complete. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 2-76 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 93 PORT4 OS3 (Auxiliary) OS3-10-PC2 CN36 PORT2 OS1-10-PC5 CN29 PORT5 OS4 (Auxiliary) OS4-12-PC2 CN33 PORT2 OS1-10-PC6 CN30 PORT6 OS4 (Auxiliary) OS4-10-PC2 CN36 PORT2 FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 2-77 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 94 PORT4 OS3 (Auxiliary) OS3-10-PC4 CN28 PORT4 OS2-10-PC5 CN29 PORT5 OS4 (Auxiliary) OS4-12-PC4 CN24 PORT4 OS2-10-PC6 CN30 PORT6 OS4 (Auxiliary) OS4-10-PC4 CN28 PORT4 FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 2-78 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 95 PORT4 OS2 (Auxiliary) OS2-10-PC4 CN28 PORT4 OS3-10-PC5 CN29 PORT5 OS4 (Auxiliary) OS4-12-PC6 CN26 PORT6 OS3-10-PC6 CN30 PORT6 OS4 (Auxiliary) OS4-10-PC6 CN30 PORT6 FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 2-79 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 96 PORT4 OS2 (Auxiliary) OS2-10-PC6 CN30 PORT6 OS4-10-PC5 CN29 PORT5 OS3 (Auxiliary) OS3-12-PC6 CN26 PORT6 OS4-10-PC6 CN30 PORT6 OS3 (Auxiliary) OS3-10-PC6 CN30 PORT6 FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 2-80 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...

  • Page 97: Small Configuration

    Installing Power, Ground, and Alarm Cables ....... . 3-84 FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 98 Installing Cables............3-108 FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...

  • Page 99: Overview

    Prerequisites Insure that all FLASHWAVE 7500 Small Configuration equipment has been received, and all data forms and job engineering drawings have been completed and are available. The tools required for performing procedures listed in this chapter include the following: Common hand tools ■...

  • Page 100: Rack Configurations And Shelf Flange Kits

    3.3.1 Standard Rack Configurations The FLASHWAVE 7500 Small Configuration system racks can be configured in several variations. Fujitsu recommends ordering the top-level part number of a particular rack, which would include the rack, the appropriate shelves and plug-in units, the rack wiring and cabling, and other miscellaneous devices and equipment as required.
  • Page 101 Heat Baffle Small Configuration Universal Shelf (FC9682SHU2) 7-ft x 19-in. Rack Figure 3-1: Rack Configuration with One Universal Shelf Only (PCD1B110-0910-A001) (Small Configuration) FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 102 Heat Baffle Small Configuration Universal Shelf (FC9682SHU2) 7-ft x 19-in. Rack Figure 3-2: Rack Configuration with Two Universal Shelves Only (PCD1B110-0910-A002) (Small Configuration) FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 103 Heat Baffle Small Configuration Universal Shelf (FC9682SHU2) 7-ft x 19-in. Rack Figure 3-3: Rack Configuration with Three Universal Shelves Only (PCD1B110-0910-A003) (Small Configuration) FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 104 (FC9682SHU2) DCM Shelf (FC9503SFD5) 7-ft x 19-in. Rack Figure 3-4: Rack Configuration with One Universal Shelf and One DCM Shelf (PCD1B110-0911-A001) (Small Configuration) FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 105 (FC9503SFD5) 7-ft x 19-in. Rack Figure 3-5: Rack Configuration with One Universal Shelf, Two LAS Shelves, and One DCM Shelf (PCD1B110-0911-A002) (Small Configuration) FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 106 Heat Baffle Small Configuration Universal Shelf (FC9682SHU2) 7-ft x 19-in. Rack Figure 3-6: Rack Configuration with One Universal Shelf Only (PCD1B110-0912-A001) (Small Configuration) FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 3-10 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 107 Universal Shelf (FC9682SHU2) 7-ft x 19-in. Rack Figure 3-7: Rack Configuration with One Universal Shelf and Two LAS Shelves (PCD1B110-0912-A002) (Small Configuration) FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 3-11 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 108 DCM Shelf 7-ft 19-in. Rack Figure 3-8: Rack Configuration with Two Universal Shelves, Two LAS Shelves, and One DCM Shelf (PCD1B110-0931-A001) (Small Configuration) FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 3-12 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 109 DCM Shelf 7-ft 19-in. Rack Figure 3-9: Rack Configuration with Two Universal Shelves, Three LAS Shelves, and One DCM Shelf (PCD1B110-0931-A002) (Small Configuration) FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 3-13 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 110 HSW3 Heat Baffle SHU2 Shelf 7-ft 19-in. Rack Figure 3-10: Rack Configuration with Two Universal Shelves and Two LAS Shelves (PCD1B110-0931-A003) (Small Configuration) FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 3-14 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 111 HSW3 Heat Baffle SHU2 Shelf 7-ft 19-in. Rack Figure 3-11: Rack Configuration with Two Universal Shelves and Three LAS Shelves (PCD1B110-0931-A004) (Small Configuration) FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 3-15 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 112 HSW3 Heat Baffle SHU2 Shelf 7-ft 19-in. Rack Figure 3-12: Rack Configuration with One Universal Shelf and One LAM/DCM Shelf (PCD1B110-0952-A001) (Small Configuration) FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 3-16 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 113 HSW3 Heat Baffle SHU2 Shelf 7-ft 19-in. Rack Figure 3-13: Rack Configuration with Two Universal Shelves and One LAM/DCM Shelf (PCD1B110-0952-A002) (Small Configuration) FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 3-17 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...

  • Page 114: Flange Kits For 19-Inch And 23-Inch Racks

    Fujitsu does not manufacture a 19-inch CBP. For 19-inch rack applications, Fujitsu recommends using the N215116-N/L31 fuse panel manufactured by Noran Tel Ltd. Refer to Noran Tel documentation for installation instructions for the N215116-N/L31 fuse panel. This unit can be ordered through Fujitsu using part number 06-331-444.
  • Page 115 23-inch mounting flange kit for 2U LAS2 shelf (FC9503LAS2) LAS2 shelf LAS2 (FC9682LAS2) RCMA-FLG8 (FC9682FLG8) 19-inch 6U LAS2 shelf 23-inch mounting flange kit for 6U LAS2 shelf (FC9682LAS2) FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 3-19 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...

  • Page 116: Storing, Unpacking, And Inspecting Equipment

    CHAPTER 3 Small Configuration Storing, Unpacking, and Inspecting Equipment Storing, Unpacking, and Inspecting Equipment This section describes how to store, unpack, and inspect the FLASHWAVE 7500 equipment. It includes the following subsections: UBSECTION 3.4.1 Storing Equipment.............
  • Page 117 After the last shipping band is cut, the top of the shipping container will fall away. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 3-21 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 118 Always cut at the side of the rack to avoid damaging the equipment. Standard configuration racks are delivered prewired. Do not cut or disconnect any wires. Carefully remove the bubble wrap from the rack. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 3-22 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 119 Do you want to install the equipment rack now? If YES: Proceed to Section 3.5, Installing the Rack [p. 3-25]. If NO: This procedure is complete. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 3-23 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...

  • Page 120: Unpacking And Inspecting Equipment

    This procedure provides guidelines for unpacking system equipment and ensuring the safe arrival of all equipment. Fujitsu recommends that the installation team familiarize themselves with the specific area where the installation is to be performed, examine the racks to be used, and ensure that sufficient workspace to unpack the equipment is available.

  • Page 121: Installing The Rack

    Installing the Rack Installing the Rack This procedure details the steps required to install a standard rack. Fujitsu recommends that the installation team familiarize themselves with the specific area where the installation is to be performed, examine the rack, and ensure that sufficient workspace to install the rack is available.
  • Page 122 Step 19 [p. 3-27]. Drill the holes in the raised floor in accordance with the dimensions of the mounting bolts being used. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 3-26 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 123 Retighten all mounting hardware. Measure the vertical alignment of the 7-foot equipment rack. It must be vertically aligned to within 3/16 inch. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 3-27 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 124 Step 27 [p. 3-28]. If NO: Go back to Step 23 [p. 3-27]. Update office records according to local procedures. This procedure is complete. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 3-28 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...

  • Page 125: Installing The Circuit Breaker Panel Or Fuse Panel

    Panel. After the CBP or fuse panel is installed at the top of the rack, the other equipment can be installed. Note: Fujitsu does not manufacture a 19-inch CBP. For 19-inch rack applications, Fujitsu recommends using the N215116-N/L31 fuse panel manufactured by Noran Tel Ltd. Refer to Noran Tel documentation for installation instructions for the N215116-N/L31 fuse panel.

  • Page 126: Connecting And Checking Office Battery To The Cbp

    Checking Battery Voltage at Circuit Breaker Panel ....... 3-33 If not done previously as part of an earlier FLASHWAVE 7500 installation, the office-battery power cables must be connected to the CBP power input connectors. However, the office-battery ends of the power cables must not be connected to the primary power source until the CBP is completely installed.

  • Page 127: Connecting Office Battery To Circuit Breaker Panel

    Note: For FLASHWAVE 7500 equipment, circuit breakers (or fuses) should be sized to ensure that the maximum input current does not exceed 80 percent of the circuit breaker (or fuse) size. Use 30 A circuit breakers (or fuses) to ensure that this requirement is met for all configurations of the FLASHWAVE 7500 equipment.
  • Page 128 Observing local procedures, connect each of the power cables to the office batteries and office ground as appropriate. This procedure is complete. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 3-32 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...

  • Page 129: Checking Battery Voltage At Circuit Breaker Panel

    –48 V/GND pair. On the CBP front panel, set all circuit breakers to the OFF position. This procedure is complete. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 3-33 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...

  • Page 130: Installing The Optical/Tributary Shelf

    At installation, the shelves do not have plug-in units installed. The shelves are not populated and provisioned until system turn-up. Note: The FLASHWAVE 7500 shelves do not have front covers because of front-access fiber cabling. DANGER: Do not attempt to handle and install the shelves without sufficient assistance.
  • Page 131 Installed in 19-Inch Rack 19-Inch Rack Left Shelf Right Shelf Top View of 19-Inch Shelf Flange Flange Figure 3-19: Optical/Tributary Shelf Mounting in 19-Inch Rack FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 3-35 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 132 Installed in 23-Inch Rack 23-Inch Rack Left Shelf Right Shelf Top View of 19-Inch Shelf Flange Flange Figure 3-20: Optical/Tributary Shelf Mounting in 23-Inch Rack FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 3-36 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 133 Revision 1, June 2009 CHAPTER 3 Small Configuration Installing the Optical/Tributary Shelf Figure 3-21: Optical Shelf—Populated with Plug-In Units (Front View) (32-Channel ROADM Small Configuration) FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 3-37 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 134 Figure 3-22: Tributary Shelf—Populated with Plug-In Units (Front View) (Small Configuration) Install the Optical/Tributary shelf as follows: Step Task If not already done, remove the shelf from the shipping container. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 3-38 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 135 Figure 3-25 3-41]). Left Shelf Flange Right Shelf Flange Figure 3-23: Optical/Tributary Shelf Mounting Flanges for 19-Inch Rack Mounting (Front and Side Views) FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 3-39 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 136 Using eight pan-head Phillips M4 screws (8 mm long) on each side, secure the left and right shelf flanges to the Optical/Tributary shelf as shown in Figure 3-19 [p. 3-35]. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 3-40 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 137 Optical/Tributary shelf after the flange is mounted. Figure 3-25: Flange Mounted on Right Side of Optical/Tributary Shelf (19-Inch Rack Installation) Proceed to Step 12 [p. 3-44]. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 3-41 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 138 Figure 3-28 3-44]). Left Shelf Flange Right Shelf Flange Figure 3-26: Optical/Tributary Shelf Mounting Flanges for 23-Inch Rack Mounting (Front and Side Views) FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 3-42 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 139 Using eight pan-head Phillips M4 screws (8 mm long) on each side, secure the left and right shelf flanges to the Optical/Tributary shelf as shown in Figure 3-20 [p. 3-36]. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 3-43 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 140 Install the Optical/Tributary shelf in the rack. Secure the shelf to the rack using four rack mounting screws on each side of the shelf. This procedure is complete. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 3-44 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...

  • Page 141: Installing The 23-Inch (Fc9682Hsw2) Heat Baffle

    Heat Baffle 7" 4" 3" 4" Figure 3-29: Typical Shelf Mounting with Heat Baffle (Small Configuration) FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 3-45 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 142 If the heat baffle is mounted under the shelf, use the same orientation so that air enters the shelf from the front of the rack. This procedure is complete. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 3-46 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...

  • Page 143: Installing The 19-Inch (Fc9682Hsw3) Heat Baffle

    Heat Baffle 7" 4" 3" 4" Figure 3-30: Typical Shelf Mounting with Heat Baffle (Small Configuration) FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 3-47 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 144 Right Shelf Left Shelf Flange Flange Top View of 19-Inch Heat Baffle Figure 3-31: 19-Inch Heat Baffle Mounting in 19-Inch Relay Rack FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 3-48 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 145 Unpack the heat baffle from the shipping container. Get the appropriate flange kit for rack mounting (19-inch or 23-inch). Table 3-4 [p. 3-48] lists the flange kit part numbers. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 3-49 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 146 Using four pan-head Phillips M4 screws (8 mm long) on each side, secure the left and right shelf flanges to the heat baffle as shown in Figure 3-31 [p. 3-48]. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 3-50 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 147 Using four pan-head Phillips M4 screws (8 mm long) on each side, secure the left and right shelf flanges to the heat baffle as shown in Figure 3-32 [p. 3-49]. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 3-51 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 148 If the heat baffle is mounted under the shelf, use the same orientation so that air enters the shelf from the front of the rack. This procedure is complete. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 3-52 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...

  • Page 149: Installing The 23-Inch (Sfd3) Dcm Shelf

    Note: The shelf (SFD3) holds up to four DCM units. For clarity, only two are shown. Figure 3-38: DCM Unit and 23-Inch SFD3 Shelf (Exploded View) FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 3-53 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 150 SFD3 shelf if they are already installed. The shelf can hold up to four DCM units, although the normal complement is two DCM units per shelf. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 3-54 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 151 Carefully slide each DCM unit into the appropriate shelf slot. Replace the cover and tighten the thumbscrews to secure each unit in the shelf. This procedure is complete. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 3-55 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...

  • Page 152: Installing The 19-Inch (Sfd5) Dcm Shelf

    DCM Shelf Cover DCM Unit Unit Removal/Replacement Secondary Latch Thumbscrews Cover Removal/Replacement Figure 3-40: DCM Unit and 19-Inch SFD5 Shelf (Exploded View) FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 3-56 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 153 Installed in 23-Inch Rack Top View of 19-Inch Shelf Left Shelf Right Shelf Flange Flange Figure 3-42: SFD5 Shelf Mounting in 23-Inch Relay Rack FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 3-57 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 154 Step 9 [p. 3-60]. Get the flange kit for 19-inch rack mounting. Table 3-5 [p. 3-56] lists the flange kit part numbers. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 3-58 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 155 Identify the flange mounting holes for 19-Inch rack installation on the side of the SFD5 shelf. Figure 3-44 [p. 3-59]. Mounting Holes Figure 3-44: Flange Mounting Holes on Right Side of SFD5 Shelf (19-Inch Rack Installation) FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 3-59 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 156 Using four pan-head Phillips M4 screws (8 mm long) on each side, secure the left and right shelf flanges to the SF5 shelf as shown in Figure 3-42 [p. 3-57]. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 3-60 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 157 Carefully slide each DCM unit into the appropriate shelf slot. Replace the cover and tighten the thumbscrews to secure each unit in the shelf. This procedure is complete. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 3-61 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...

  • Page 158: Installing The Las2 Shelf

    (OLCs). The FC9682LAS2 shelf houses the passive LAMs (LAM5) used to terminate the MPO-to-MPO cable from the Tributary Shelf OLCs to FLASHWAVE LIGHTGUARD units. Figure 3-48: FC9503LAS2—Populated with LAMs (Front View) (Small Configuration) FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 3-62 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...

  • Page 159: Install Fc9503Las2 Shelf

    Do not use the internal walls of any shelf as a lifting point or lift support. Doing so may damage the plug-in unit rail support. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 3-63 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 160 Installed in 23-Inch Rack Top View of 19-Inch Shelf Left Shelf Right Shelf Flange Flange Figure 3-51: FC9503LAS2 Shelf Mounting in 23-Inch Relay Rack FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 3-64 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 161 Step 8 [p. 3-67]. Get the flange kit for 19-inch rack mounting. Table 3-6 [p. 3-65] lists the flange kit part numbers. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 3-65 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 162 FC9503LAS2 shelf. See Figure 3-53 [p. 3-66]. Mounting Holes Figure 3-53: Flange Mounting Holes on Right Side of FC9503LAS2 Shelf (19-Inch Rack Installation) FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 3-66 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 163 FC9503LAS2 shelf. See Figure 3-55 [p. 3-67]. Mounting Holes Figure 3-55: Flange Mounting Holes on Right Side of FC9503LAS2 Shelf (23-Inch Rack Installation) FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 3-67 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...

  • Page 164: Install Fc9682Las2 Shelf

    Do not use the internal walls of any shelf as a lifting point or lift support. Doing so may damage the plug-in unit rail support. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 3-68 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 165 19-Inch Rack Left Shelf Right Shelf Top View of 19-Inch Shelf Flange Flange Figure 3-57: FC9682LAS2 Shelf Mounting in 19-Inch Relay Rack FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 3-69 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 166 Is the FC9682LAS2 shelf to be installed in a 19-inch relay rack? If YES: Proceed to Step 3 [p. 3-71]. If NO: Proceed to Step 8 [p. 3-73]. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 3-70 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 167 Figures 3-60 [p. 3-72] and 3-61 [p. 3-73]. Left Shelf Flange Right Shelf Flange Figure 3-59: FC9682LAS2 Shelf Mounting Flanges for 19-Inch Rack Mounting (Front and Side Views) FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 3-71 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 168 Using six pan-head Phillips M4 screws (8 mm long) on each side, secure the left and right shelf flanges to the FC9682LAS2 shelf as shown in Figure 3-57 [p. 3-69]. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 3-72 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 169 Step 12 [p. 3-76]. Get the flange kit for 23-inch rack mounting. Table 3-7 [p. 3-70] lists the flange kit part numbers. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 3-73 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 170 Figures 3-63 [p. 3-75] and 3-64 [p. 3-76]. Left Shelf Flange Right Shelf Flange Figure 3-62: FC9682LAS2 Shelf Mounting Flanges for 23-Inch Rack Mounting (Front and Side Views) FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 3-74 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 171 Using six pan-head Phillips M4 screws (8 mm long) on each side, secure the left and right shelf flanges to the FC9682LAS2 shelf as shown in Figure 3-58 [p. 3-70]. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 3-75 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 172 Note: If hole alignment does not permit three screws on each side, securing the shelf with only two screws on each side is acceptable. This procedure is complete. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 3-76 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...

  • Page 173: Installing The Lam/Dcm Shelf (Sdl1)

    (FC9682FLG5) is used. The shelf can hold up to two DCM units. DCM Area Cable Guides LAM Area Figure 3-65: LAM/DCM Shelf (SDL1) FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 3-77 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 174 Unpack the SDL1 shelf from the shipping container. Get the flange kit for Small rack mounting (FC9682FLG5), see Section 3.3.2, Flange Kits for 19-Inch and 23-Inch Racks [p. 3-18]. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 3-78 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 175 Note: The layout of the clearance holes is identical for the two flanges for Small rack mounting. Left Shelf Flange Right Shelf Flange Figure 3-67: SDL1 Shelf Mounting Flanges (Front View) FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 3-79 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 176 Using four pan-head Phillips M4 screws (8 mm long) on each side, secure the shelf flanges to the SDL1 shelf as shown in Figure 3-41 [p. 3-57]. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 3-80 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 177 Locate the appropriate units to be installed, and remove them from their protective ESD packaging. Loosen the thumbscrews, and remove the faceplate/cover from the shelf. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 3-81 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 178 Carefully slide each DCM unit into the appropriate shelf slot. Replace the cover, and tighten the thumbscrews to secure each unit in the shelf. This procedure is complete. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 3-82 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...

  • Page 179: Installing Fans

    Note: The connectors on the back of the fan engage the shelf backplane connectors and are secured in place with an extractor lever (located on the left side of the fan assembly front panel). This procedure is complete. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 3-83 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...

  • Page 180: Installing Power, Ground, And Alarm Cables

    Reference Material This subsection describes instructions for installing power, ground, and alarm cabling for 23-inch rack configurations. Fujitsu does not manufacture a 19-inch CBP. For 19-inch rack applications, Fujitsu recommends using the N215116-N/L31 fuse panel manufactured by Noran Tel Ltd. Refer to Noran Tel documentation for installation instructions for the N215116-N/L31 fuse panel.
  • Page 181 Frame ground Frame ground stranded wire cable Terminal lugs, 6 AWG, stranded from rack to CBP, one per rack both ends, installed FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 3-85 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 182 Mates with rack alarm Mates with shelf cable connector alarm connector Frame Ground Cable (PC15L-0001-C045) Figure 3-71: Power, Alarm, and Ground Cables FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 3-86 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 183 RTN B2 CB4 FAN B RTN Alarm Wire-Wrap Pin Field Figure 3-72: Cabling Schematic for Rack with One Universal Shelf (Small Configuration) FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 3-87 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 184 RTN B2 CB4 FAN B RTN Alarm Wire-Wrap Pin Field Figure 3-73: Cabling Schematic for Rack with Two Universal Shelves (Small Configuration) FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 3-88 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 185 RTN B2 CB4 FAN B RTN Alarm Wire-Wrap Pin Field Figure 3-74: Cabling Schematic for Rack with Three Universal Shelves (Small Configuration) FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 3-89 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 186 SHU2-1 SHU2-1 SHU2-2 SHU2-2 SHU2-3 Note: The HA15B-0001-B361 CBP has dual-post output power connectors. Figure 3-75: Circuit Breaker Panel Rear View (HA15B-0001-B361) FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 3-90 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 187 Internal Shelf Clock Secondary Port MAIN B (Signal (CN43) (Ground A) Primary Port (CN46) Ground) (CN45) Figure 3-76: Optical/Tributary Shelf Backplane (Small Configuration) FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 3-91 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 188 Support Part No.: HA15B-0001-C413 Numbers FNC Mfg. Part No.: HA15B-0001-C413 Notes: The connections to the FLASHWAVE 7500 backplane are screw RACK terminations at the power terminal. The cable assembly shown here provides -48 V DC battery (MAIN A, MAIN B), battery return (GA, GB), and frame ground (FG).
  • Page 189 AUD CR(M) Note: Twisted-pair cables are paired per color codes given in the figure at the left. BLU/RED Although office alarm signals originate from FLASHWAVE 7500, CN17, this cable does not AUD MN(C) RED/BLU connect directly to the FLASHWAVE 7500 shelf. This alarm harness is placed vertically AUD MN(M) along the side of the rack.
  • Page 190 Numbers ORG/WHT WHT/ORG RED/BRN Note: Twisted-pair cables are paired per color code as shown in the ORG/RED wiring diagram. This cable connects from the FLASHWAVE 7500 AUDMJ RED/ORG AUDMJR shelf connector CN42 to rack alarm harness HA660-1106-T003 at SLT/WHT CN-A, CN-B, CN-C, CN-D, CN-E, or CN-F.
  • Page 191 At this point, –48 V DC power has been applied to the CBP, and improper handling may result in personal injury, damage to equipment, or both. Fujitsu recommends that office power be removed from the rack using local procedures.
  • Page 192 Revision 1, June 2009 CHAPTER 3 Small Configuration Installing Power, Ground, and Alarm Cables Install power, ground, and alarm cables for one rack of FLASHWAVE 7500 Small Configuration equipment as follows: Identify Cabling Schematic Step Task If you have not already done so, review the reference material presented in Section 3.16.1,...
  • Page 193 Connect the other end of the same cable to the equipment rack frame ground. Replace the plastic cover over the shelf backplane terminal strip. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 3-97 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 194 Figure 3-77 [p. 3-92]). Connect the other end of the same cable to CBP terminal RTN B1 CB2 (see Figure 3-75 [p. 3-90]). FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 3-98 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 195 3-86]) for the shelf. Note: The length of the cables may be altered at the discretion of the installer to ensure proper length. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 3-99 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 196 Figure 3-77 [p. 3-92]). Connect the other end of the same cable to CBP terminal BATT B1 CB3 (see Figure 3-75 [p. 3-90]). FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 3-100 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 197 Note: Locate the rack alarm cable harness (HA660-1106-T003) within this schematic. Rack alarm harness wire-wrap connection to CBP shown in Figure 3-78 [p. 3-93] ■ FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 3-101 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 198 Using local procedures, reconnect the battery office power that was removed from the rack, or reinstall the circuit breakers. This procedure is complete. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 3-102 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...

  • Page 199: Checking Power At Optical/Tributary Shelf

    DMM test lead to the MAIN A voltage terminal. See Figure 3-80 [p. 3-103]. If required, record the test results for future reference. Figure 3-80: Supply Voltage Check FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 3-103 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 200 DMM test lead to the MAIN A test point. MAIN SYNC LAMP TST TERM1 TERM2 Figure 3-81: Front-Panel Voltage Test Points (Optical/Tributary Shelf) (Small Configuration) FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 3-104 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 201 Repeat the preceding steps for the remaining Tributary shelves. Check the frame ground connections and readings according to local procedures. This procedure is complete. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 3-105 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...

  • Page 202: Checking Ground Resistance At The Optical/Tributary Shelf Power Input

    Step 3 [p. 3-107] until the voltage source has been eliminated. For technical assistance, call 1-800-USE-FTAC (800-873-3822). If NO: Continue with Step 3 [p. 3-107]. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 3-106 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 203 Swap the DMM or ohmmeter leads between frame ground and battery return, and verify the same reading as described in Step 3 [p. 3-107]. This procedure is complete. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 3-107 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...

  • Page 204: Installing Cables

    3-121 3.19.1 Overview The procedures provided in this section cover the connections made to the Optical/Tributary shelf backplane of the FLASHWAVE 7500 Small Configuration system. A simplified backplane illustration (see Figure 3-83 [p. 3-109]) shows the backplane connectors and connector designations for the Optical/Tributary shelf.

  • Page 205: Optical/Tributary Shelf Backplane

    Internal Shelf Clock Secondary Port MAIN B (Signal (CN43) (Ground A) Primary Port (CN46) Ground) (CN45) Figure 3-83: Optical/Tributary Backplane Connectors (Small Configuration) FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 3-109 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...

  • Page 206: Installing Modem Cable (Main Optical Shelf Backplane)

    0'0 '75 0'0 *1' 0'0 '65 0'0 &76 0'0 576 0'0 5;' 0'0 7;' Figure 3-84: Connector Pinouts, 25-Pin D-Sub Modem Cable FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 3-110 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 207 Note: To connect a PC directly to connector CN43, use a null-modem cable in place of the 21-176-xxx cable. This procedure is complete. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 3-111 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...

  • Page 208: Installing Housekeeping Cables (Main Optical Shelf)

    HK ALM IN 4 HK ALM IN 3 HK ALM IN 2 HK ALM IN 1 Figure 3-85: Connector Pinouts, HK1 Cable FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 3-112 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 209 ), and secure in place using retaining screws. See Figure 3-83 [p. 3-109]. Note: The far end of 21-626-xxx is not terminated with a connector. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 3-113 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 210 Cable and Wiring Guide, for color code details. Record the termination points used, and provide documentation to site personnel. This procedure is complete. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 3-114 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...

  • Page 211: Installing Office Alarm Cable (Optical/Tributary Shelf)

    CNF) for shelf alarm cabling. Terminates at wire wrap facilities as required. See Figure 3-71 [p. 3-86] Figure 3-78 [p. 3-93]. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 3-115 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 212 Cable and Wiring Guide, for wire-wrap color code details and Circuit Breaker Panel, for CBP alarm block details. This procedure is complete. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 3-116 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...

  • Page 213: Installing Oss Cable (Optical Shelf)

    Optical shelf front panel. Note: The OSS port has automatic cable-detect capability to properly function with both crossover and straight cables. This procedure is complete. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 3-117 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...

  • Page 214: Installing Lan Cable (Optical/Tributary Shelf)

    Connect the RJ-45 connector on one end of the LAN cable (21-332-xxx) to the primary Tributary shelf or Auxiliary Optical shelf backplane connector CN1. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 3-118 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 215 OS12 (Tributary) LAN1 LAN5 OS13 (Tributary) LAN1 LAN6 OS2 (Auxiliary Optical) LAN1 OS10 (Tributary) LAN2 OS100 (Tributary) LAN1 LAN3 OS101 (Tributary) LAN1 FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 3-119 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 216 LAN1 Proceed to Section 3.19.9, Installing RICC Cable (Optical Shelf ) [p. 3-121], if RICC cables are required. This procedure is complete. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 3-120 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...

  • Page 217: Installing Ricc Cable (Optical Shelf)

    Connect the other end of the RICC cable to the appropriate Auxiliary Optical shelf backplane connector indicated in Table 3-17 [p. 3-122]. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 3-121 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 218 OS1-16-PC2 CN32 PORT2 OS2-14-PC1 CN24 PORT1 OS1-14-PC1 CN24 PORT1 OS2-16-PC2 CN32 PORT2 OS1-14-PC2 CN25 PORT2 OS2-14-PC2 CN25 PORT2 This procedure is complete. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 3-122 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...

  • Page 219: Etsi Configuration

    Installing Cables............4-77 FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...

  • Page 220: Overview

    Prerequisites Ensure that all FLASHWAVE 7500 ETSI Configuration equipment has been received, and all data forms and job engineering drawings have been completed and are available. The tools required for performing procedures listed in this chapter include the following: Common hand tools ■...

  • Page 221: Rack Configurations And Shelf Flange Kits

    4.3.1 Standard Rack Configurations The FLASHWAVE 7500 ETSI Configuration system racks can be configured in several variations. Fujitsu recommends ordering the top-level part number of a particular rack, which would include the rack, the appropriate shelves and plug-in units, the rack wiring and cabling, and other miscellaneous devices and equipment as required.
  • Page 222 LAM/DCM Shelf Bulk Storage Drawer FLASHWAVE 7500 ETSI Shelf Base Cover with AC Outlet PCD1B110-0940-A001 Figure 4-1: Rack Configuration with Two FLASHWAVE 7500 Optical Shelves and One LAM/DCM Shelf (PCD1B110-0940-A001) (ETSI Configuration) FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 Issue 1, May 2009...
  • Page 223 Slack Fiber Management Panel Bulk Storage Drawer FLASHWAVE 7500 ETSI Shelf Base Cover with AC Outlet PCD1B110-0941-A001 Figure 4-2: Rack Configuration with Two FLASHWAVE 7500 Shelves (PCD1B110-0941-A001) (ETSI Configuration) FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only...
  • Page 224 LAM/DCM Shelf Bulk Storage Drawer FLASHWAVE 7500 ETSI Shelf Base Cover with AC Outlet PCD1B110-0942-A001 Figure 4-3: Rack Configuration with One FLASHWAVE 7500 Shelf and One LAM/DCM Shelf (PCD1B110-0942-A001) (ETSI Configuration) FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 Issue 1, May 2009...
  • Page 225 Bulk Storage Drawer FLASHWAVE 7500 ETSI Shelf Base Cover with AC Outlet PCD1B110-0945-A001 Figure 4-4: Rack Configuration with One ILA Shelf (PCD1B110-0945-A001) (ETSI Configuration) FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 226 Bulk Storage Drawer FLASHWAVE 7500 ETSI Shelf Base Cover with AC Outlet PCD1B110-0945-A002 Figure 4-5: Rack Configuration with Two ILA Shelves (PCD1B110-0945-A002) (ETSI Configuration) FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...

  • Page 227: Flange Kits For Etsi Racks

    (FC9682FLGA) ETSI LAM/DCM shelf Fujitsu does not manufacture a power distribution panel for ETSI applications. Fujitsu recommends using the ADC # PWX-1LFA2DF fuse panel manufactured by ADC Telecommunications, Inc. Refer to ADC documentation for installation instructions for the ADC # PWX-1LFA2DF fuse panel. This unit can be ordered through Fujitsu using part number PC15L-0001-C083#01.

  • Page 228: Storing, Unpacking, And Inspecting Equipment

    CHAPTER 4 ETSI Configuration Storing, Unpacking, and Inspecting Equipment Storing, Unpacking, and Inspecting Equipment This section describes how to store, unpack, and inspect the FLASHWAVE 7500 equipment. It includes the following subsections: UBSECTION 4.4.1 Storing Equipment.............
  • Page 229 Use a pry bar to remove the lid of the crate to access the ETSI rack. See Figure 4-6 [p. 4-11]. Remove the equipment rack. Inspect the rack thoroughly to ensure that it is not damaged. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 4-11 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 230 Locate the serial numbers on the left side of each equipment shelf mounted in the rack, and compare the serial numbers with the serial numbers on the shipping documents. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 4-12 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...

  • Page 231: Unpacking And Inspecting Equipment

    This procedure provides guidelines for unpacking system equipment and ensuring the safe arrival of all equipment. Fujitsu recommends that the installation team familiarize themselves with the specific area where the installation is to be performed, examine the racks to be used, and ensure that sufficient workspace to unpack the equipment is available.
  • Page 232 Check for debris possibly lodged in each shelf station interface area (SIA). Update office records according to local procedures. This procedure is complete. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 4-14 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...

  • Page 233: Installing The Rack

    Installing the Rack Installing the Rack This procedure details the steps required to install a standard rack. Fujitsu recommends that the installation team familiarize themselves with the specific area where the installation is to be performed, examine the rack, and ensure that sufficient workspace to install the rack is available.
  • Page 234 In accordance with the dimensions of the anchor to be used, drill the holes in the concrete floor. Clean the drill shavings from the holes. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 4-16 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 235 Measure the vertical alignment of the 2200 mm (86.6 inches) equipment rack. Ensure vertical alignment is within 4.76 mm (0.1875 inches). FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 4-17 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 236 Step 27 [p. 4-18]. If NO: Go back to Step 23 [p. 4-18]. Update office records according to local procedures. This procedure is complete. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 4-18 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...

  • Page 237: Installing The Etsi Power Distribution Panel

    After the PDP is installed at the top of the rack, the other equipment can be installed. Note: Fujitsu does not manufacture a power distribution panel for ETSI applications. Fujitsu recommends using the ADC # PWX-1LFA2DF fuse panel manufactured by ADC Telecommunications, Inc.

  • Page 238: Connecting And Checking Office Battery To The Pdp

    Checking Battery Voltage at PDP ..........4-24 If not done previously as part of an earlier FLASHWAVE 7500 installation, the office-battery power cables must be connected to the PDP power input connectors. However, the office-battery ends of the power cables must not be connected to the primary power source until the PDP is completely installed.

  • Page 239: Connecting Office Battery To Pdp

    +RTN -BATT +RTN -BATT +RTN -BATT +RTN -BATT +RTN -BA A1-1 A1-2 A2-1 A2-2 B1-1 Figure 4-9: Front View of ETSI PDP FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 4-21 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 240 Note: For FLASHWAVE 7500 equipment, fuses should be sized to ensure that the maximum input current does not exceed 80 percent of the fuse size. Use 30 A fuses to ensure that this requirement is met for all configurations of the FLASHWAVE 7500 equipment.
  • Page 241 Observing local procedures, connect each of the power cables to the office batteries and office ground as appropriate. This procedure is complete. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 4-23 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...

  • Page 242: Checking Battery Voltage At Pdp

    Steps 3 [p. 4-24] through 5 [p. 4-24] for each applicable –48 V/GND pair. On the PDP front panel, remove fuses A1-1 through B2-2. This procedure is complete. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 4-24 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...

  • Page 243: Installing The Optical/Tributary Shelf

    At installation, the shelves do not have plug-in units installed. The shelves are not populated and provisioned until system turn-up. Note: The FLASHWAVE 7500 shelves do not have front covers because of front-access fiber cabling. DANGER: Do not attempt to handle and install the shelves without sufficient assistance.
  • Page 244 Installed in ETSI Rack ETSI Rack Left Shelf Top View of ETSI Shelf Flange Right Shelf Flange Figure 4-10: Optical/Tributary Shelf Mounting in ETSI Rack FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 4-26 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 245 Revision 1, June 2009 CHAPTER 4 ETSI Configuration Installing the Optical/Tributary Shelf Figure 4-11: Optical Shelf—Populated with Plug-In Units (ETSI Configuration) FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 4-27 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 246 Install the Optical/Tributary shelf in the ETSI rack. Secure the shelf to the rack using five rack mounting screws on each side of the shelf. This procedure is complete. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 4-28 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...

  • Page 247: Installing The Etsi (Fc9682Hsw4) Heat Baffle

    If the heat baffle is mounted under the shelf, use the same orientation so that air enters the shelf from the front of the rack. This procedure is complete. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 4-29 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...

  • Page 248: Installing The Etsi Dcm (Sfd6) Shelf

    4-31]) can be installed in an ETSI rack (see Figure 4-15 [p. 4-32]). The ETSI mounting flange kit for the DCM shelf (FC9682FLGD) is used. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 4-30 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 249 Installing the ETSI DCM (SFD6) Shelf Optical Input Optical Output DCM Shelf Cover Unit Removal/Replacement DCM Unit Thumbscrews Cover Removal/Replacement Figure 4-14: ETSI DCM (SFD6) Shelf FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 4-31 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 250 DCM shelf if they are already installed. The shelf can hold up to two DCM units. Get the flange kit for ETSI rack mounting (FC9682FLGD). FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 4-32 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 251 (3 mm) than the space between the lower edges and the bottom clearance holes. Left Shelf Flange Right Shelf Flange Figure 4-16: SFD6 Shelf Mounting Flanges (Front View) FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 4-33 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 252 Using four pan-head Phillips M4 screws (8 mm long) on each side, secure the left and right shelf flanges to the SFD6 shelf as shown in Figure 4-15 [p. 4-32]. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 4-34 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 253 Carefully slide each DCM unit into the appropriate shelf slot. Replace the cover and tighten the thumbscrews to secure each unit in the shelf. This procedure is complete. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 4-35 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...

  • Page 254: Installing The Etsi Lam/Dcm Shelf (Sdl1)

    (FC9682FLGA) is used. The shelf can hold up to two DCM units. DCM Area Cable Guides LAM Area Figure 4-19: ETSI LAM/DCM Shelf (SDL1) FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 4-36 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 255 Unpack the SDL1 shelf from the shipping container. Get the flange kit for ETSI rack mounting (FC9682FLGA). See Section 4.3.2, Flange Kits for ETSI Racks [p. 4-9]. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 4-37 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 256 Note: The layout of the clearance holes is identical for the two flanges for ETSI rack mounting. Left Shelf Flange Right Shelf Flange Figure 4-21: SDL1 Shelf Mounting Flanges (Front View) FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 4-38 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 257 Using four pan-head Phillips M4 screws (8 mm long) on each side, secure the shelf flanges to the SDL1 shelf as shown in Figure 4-15 [p. 4-32]. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 4-39 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 258 Locate the appropriate units to be installed and remove them from their protective ESD packaging. Loosen the thumbscrews and remove the faceplate/cover from the shelf. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 4-40 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 259 Carefully slide each DCM unit into the appropriate shelf slot. Replace the cover and tighten the thumbscrews to secure each unit in the shelf. This procedure is complete. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 4-41 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...

  • Page 260: Installing Fans, Rack Covers, And End Panels

    Note: The connectors on the back of the fan engage the shelf backplane connectors and are secured in place with an extractor lever (located on the left side of the fan assembly front panel). FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 4-42 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...

  • Page 261: Installing Rack Covers

    FLASHWAVE 7500 Upper Cover SH-02 Middle Cover FLASHWAVE 7500 Lower Cover SH-01 Figure 4-25: FLASHWAVE 7500 Optional Covers on Rack (Front View) (ETSI Configuration) FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 4-43 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only...
  • Page 262 Revision 1, June 2009 CHAPTER 4 ETSI Configuration Installing Fans, Rack Covers, and End Panels Note: Fujitsu recommends that you install the ETSI rack cover panels from bottom to top, in ascending order, for an easier installation. Step Task If not already done, unpack the three covers and mounting hardware from the shipping container.
  • Page 263 2 PC210-0001-X027 standoffs, pin/socket 2 D4-WTE250-33 external tooth washers Figure 4-27: Lower Cover Mounting Screws and Standoff Locations FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 4-45 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 264 Secure panel by fastening captive screw on panel to pin/socket standoff using supplied special tool (2 places). Figure 4-28: Lower Cover Panel Installation Details FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 4-46 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 265 Hole 4 Hole 1 (reference) Mark mounting locations (typical both sides). Figure 4-29: Middle Cover Mounting Holes (One LAM/DCM Shelf) FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 4-47 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 266 Figure 4-30: Middle Cover Mounting Holes (Slack Fiber Management Shelf) Hole 4 Hole 1 (reference) Mark mounting locations (typical both sides). Figure 4-31: Middle Cover Mounting Holes (One DCM Shelf) FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 4-48 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 267 Installing Fans, Rack Covers, and End Panels Remove and discard mounting screws from these locations. Figure 4-32: Middle Cover Mounting Holes (Two DCM Shelves) FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 4-49 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 268 Install in indicated locations: 2 PC210-0001-X027 standoffs, pin/socket 2 D4-WTE250-33 external tooth washers 2 D4-WP250N-33 flat washers Figure 4-33: Middle Cover Standoffs (One LAM/DCM Shelf) FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 4-50 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 269 Replace mounting screws in indicated locations with: 2 PC210-0001-X027 standoffs, pin/socket 2 D4-WTE250-33 external tooth washers Figure 4-34: Middle Cover Standoffs (Slack Fiber Management Shelf) FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 4-51 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 270 Install in indicated locations: 2 PC210-0001-X027 standoffs, pin/socket 2 D4-WTE250-33 external tooth washers 2 D4-WP250N-33 flat washers Figure 4-35: Middle Cover Standoffs (One DCM Shelf) FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 4-52 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 271 Replace mounting screws in indicated locations with: 2 PC210-0001-X027 standoffs, pin/socket 2 D4-WTE250-33 external tooth washers Figure 4-36: Middle Cover Standoffs (Two DCM Shelves) FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 4-53 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 272 Secure panel by fastening captive screw on panel to pin/socket standoff using supplied special tool (2 places). Figure 4-37: Securing the Middle Cover Panel FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 4-54 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 273 Remove and discard mounting screws from these locations. Figure 4-38: Upper Cover Standoffs with Upper FLASHWAVE 7500 Shelf FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 4-55 Issue 1, May 2009...
  • Page 274 Installing Fans, Rack Covers, and End Panels Hole 1 Hole 8 Hole 23 Mark mounting locations (typical both sides). Figure 4-39: Upper Cover Standoffs without Upper FLASHWAVE 7500 Shelf FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 4-56 Issue 1, May 2009 Equipment Installation...
  • Page 275 2 D4-WTE250-33 external tooth washers Replace mounting screws in bottom two indicated locations with: 2 PC210-0001-X027 standoffs, pin/socket 2 D4-WTE250-33 external tooth washers Figure 4-40: Upper Cover Mounting Screws/Standoffs with Upper FLASHWAVE 7500 Shelf FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 4-57 Issue 1, May 2009...
  • Page 276 2 D4-WTE250-33 external tooth washers 2 D4-WP250N-33 flat washers Figure 4-41: Upper Cover Mounting Screws/Standoffs without Upper FLASHWAVE 7500 Shelf Position the keyholes in the ETSI upper cover panel over the hook of the upper two standoffs. Let the panel drop down in the slot formed by the hook. Secure the panel in place by tightening the two lower captive panel screws using the Hex Torx tool provided in the ETSI Rack Cover Kit.
  • Page 277 Store the Hex Torx pin tool in a location determined by the site supervisor for easy access for future maintenance activities. This procedure is complete. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 4-59 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...

  • Page 278: Installing Aisle End Panels

    Attach the bottom of the panel to the frame with M6 screws and washers. Attach the cover panel with 8-32 screws. This procedure is complete. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 4-60 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 279 Revision 1, June 2009 CHAPTER 4 ETSI Configuration Installing Fans, Rack Covers, and End Panels Figure 4-43: Optional Aisle End Panel for Rack (ETSI Configuration) FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 4-61 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...

  • Page 280: Installing Power And Ground Cables

    Reference Material This subsection describes instructions for installing power and ground cabling for ETSI rack configurations. Fujitsu does not manufacture a power distribution panel (PDP) for ETSI applications. Fujitsu recommends using the ADC # PWX-1LFA2DF fuse panel manufactured by ADC Telecommunications, Inc. Refer to ADC documentation supplied with the product for installation instructions for the ADC # PWX-1LFA2DF fuse panel.
  • Page 281 Rack/Shelf Power Harness (PC660-0105-T019) Blue Gray Blue/White Rack/Shelf Power Harness (PC660-0105-T020) Gray/White Frame Ground Cable (PC660-0105-T021) Green/Yellow Figure 4-44: ETSI Power and Ground Cables FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 4-63 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 282 MAIN B (Ground A) External Clock External Clock Primary Port Secondary Port (CN47) (CN46) Figure 4-46: Optical/Tributary Station Interface Area (SIA) (ETSI Configuration) FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 4-64 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 283 Part FNC Mfg. Part No.: PC660-0105-T020 Numbers FNC Mfg. Part No.: PC660-0105-T021 Notes: The connections to the FLASHWAVE 7500 SIA are FLASHWAVE 7500 screw terminations at the power terminal. The cable Power Distribution Panel assemblies shown here provide -48 V DC battery (MAIN A, MAIN B), battery return (GA, GB), and frame ground (FG).
  • Page 284 Note: Ensure that all cables installed in this procedure are properly bundled, laced, and secured to the rack in accordance with local procedures. Connectors should be secured in place using connector retaining screws. Install power, ground, and alarm cables for one rack of FLASHWAVE 7500 ETSI Configuration equipment as follows: Identify Cabling Schematic...
  • Page 285 GA (see Figure 4-47 [p. 4-65]). Connect the other end of the same cable to PDP terminal A1-1 +RTN (see Figure 4-45 4-64]). FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 4-67 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 286 Is a shelf to be connected to buses A2 and B2? If YES: Go to Step 15 [p. 4-69]. If NO: Go to Step 24 [p. 4-70]. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 4-68 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 287 MAIN A (see Figure 4-47 [p. 4-65]). Connect the other end of the same cable to PDP terminal A2-1 -BATT (see Figure 4-45 4-64]). FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 4-69 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 288 Using local procedures, reconnect the battery office power that was removed from the rack, or reinstall the fuses. This procedure is complete. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 4-70 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...

  • Page 289: Checking Power At Optical/Tributary Shelf

    DMM test lead to the MAIN A voltage terminal. See Figure 4-48 4-71]. If required, record the test results for future reference. VOLTS – Figure 4-48: Supply Voltage Check FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 4-71 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 290 4-73]), connect the negative DMM test lead to the G (ground) test point, and connect the positive DMM test lead to the MAIN B test point. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 4-72 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 291 TERM2 TERM1 SYNC LAMPTST PWR B PWR A MAIN B MAIN A Figure 4-49: Front-Panel Voltage Test Points (Optical/Tributary Shelf) (ETSI Configuration) FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 4-73 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 292 Repeat the preceding steps for the remaining Tributary shelves. Check the frame ground connections and readings according to local procedures. This procedure is complete. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 4-74 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...

  • Page 293: Checking Ground Resistance At The Optical/Tributary Shelf Power Input

    Step 3 [p. 4-76] until the voltage source has been eliminated. For technical assistance, call 1-800-USE-FTAC (800-873-3822). If NO: Continue with Step 3 [p. 4-76]. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 4-75 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 294 Swap the DMM or ohmmeter leads between frame ground and battery return, and verify the same reading as described in Step 3 [p. 4-76]. This procedure is complete. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 4-76 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...

  • Page 295: Installing Cables

    4.16.1 Overview The procedures provided in this section cover the connections made to the Optical/Tributary shelf station interface area (SIA) of the FLASHWAVE 7500 ETSI Configuration system. An SIA illustration (see Figure 4-51 [p. 4-78]) shows the SIA connectors and connector designations for the Optical/Tributary shelf.

  • Page 296: Optical/Tributary Shelf Sia

    Port (CN43) MAIN B (Ground A) External Clock External Clock Primary Port Secondary Port (CN47) (CN46) Figure 4-51: Optical/Tributary SIA Connectors (ETSI Configuration) FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 4-78 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...

  • Page 297: Installing Modem Cable (Main Optical Shelf Sia)

    0'0 '75 0'0 *1' 0'0 '65 0'0 &76 0'0 576 0'0 5;' 0'0 7;' Figure 4-52: Connector Pinouts, 25-Pin D-Sub Modem Cable FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 4-79 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 298 Note: To connect a PC directly to connector CN43, use a null-modem cable in place of the 21-176-xxx cable. This procedure is complete. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 4-80 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...

  • Page 299: Installing Oss Cable (Main Optical Shelf)

    Optical shelf front panel. Note: The OSS port has automatic cable-detect capability to properly function with both crossover and straight cables. This procedure is complete. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 4-81 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...

  • Page 300: Installing Lan Cable (Optical/Tributary Shelf)

    Connect the RJ-45 connector on one end of the LAN cable (21-332-xxx) to the primary Tributary shelf or Auxiliary Optical shelf connector CN1. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 4-82 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 301 OS12 (Tributary) LAN1 LAN5 OS13 (Tributary) LAN1 LAN6 OS2 (Auxiliary Optical) LAN1 OS10 (Tributary) LAN2 OS100 (Tributary) LAN1 LAN3 OS101 (Tributary) LAN1 FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 4-83 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 302 LAN1 Proceed to Section 4.16.7, Installing RICC Cable (Optical Shelf ) [p. 4-85], if RICC cables are required. This procedure is complete. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 4-84 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...

  • Page 303: Installing Ricc Cable (Optical Shelf)

    CN24, CN25, CN31, or CN32 in the SIA of the Main Optical shelf. Connect the other end of the RICC cable to the appropriate Auxiliary Optical shelf connector indicated in Table 4-8 [p. 4-86]. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 4-85 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 304 OS1-16-PC2 CN32 PORT2 OS2-14-PC1 CN24 PORT1 OS1-14-PC1 CN24 PORT1 OS2-16-PC2 CN32 PORT2 OS1-14-PC2 CN25 PORT2 OS2-14-PC2 CN25 PORT2 This procedure is complete. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 4-86 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...

  • Page 305: Extension Configuration

    Installing Cables............5-48 FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...

  • Page 306: Overview

    ■ Rack Configurations The FLASHWAVE 7500 Extension Configuration system racks can be configured in several variations. Fujitsu recommends ordering the top-level part number of a particular rack, which includes the rack, the appropriate shelves, the rack wiring and cabling material, and other miscellaneous devices and equipment as required.

  • Page 307: Storing, Unpacking, And Inspecting Equipment

    CHAPTER 5 Extension Configuration Storing, Unpacking, and Inspecting Equipment Storing, Unpacking, and Inspecting Equipment This section describes how to store, unpack, and inspect the FLASHWAVE 7500 equipment. It includes the following subsections: UBSECTION 5.4.1 Storing Equipment.............
  • Page 308 After the last shipping band is cut, the top of the shipping container will fall away. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 309 Always cut at the side of the rack to avoid damaging the equipment. Standard configuration racks are delivered prewired. Do not cut or disconnect any wires. Carefully remove the bubble wrap from the rack. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 310 Do you want to install the equipment rack now? If YES: Proceed to Section 5.5, Installing the Rack [p. 5-8]. If NO: This procedure is complete. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...

  • Page 311: Unpacking And Inspecting Equipment

    This procedure provides guidelines for unpacking system equipment and ensuring the safe arrival of all equipment. Fujitsu recommends that the installation team familiarize themselves with the specific area where the installation is to be performed, examine the racks to be used, and ensure that sufficient workspace is available to unpack equipment.

  • Page 312: Installing The Rack

    Installing the Rack Installing the Rack This procedure details the steps required to install a standard rack. Fujitsu recommends that the installation team familiarize themselves with the specific area where the installation is to be performed, examine the rack, and ensure that sufficient workspace is available to install the rack.
  • Page 313 Remove any debris from the area in which the rack will be mounted. Move the rack into position, aligning each of the holes in the base of the rack to the anchors. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 314 Loosen the floor mounting bolts and top mounting hardware, and adjust the equipment rack using shims on the mounting hardware. All shims and adjustments must meet locally acceptable guidelines. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 5-10 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 315 Step 27 [p. 5-11]. If NO: Go back to Step 23 [p. 5-10]. Update office records according to local procedures. This procedure is complete. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 5-11 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...

  • Page 316: Installing The Circuit Breaker Panel

    Note: The CBP may not have circuit breakers CB1 through CB4 installed. Locate the HA15B-0001-C365 circuit breaker kit, if required, for labels and circuit breaker units. Figure 5-4: Circuit Breaker Panel, HA15B-001-B361 FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 5-12 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...

  • Page 317: Connecting Office Battery To The Circuit Breaker Panel

    Checking Battery Voltage at Circuit Breaker Panel ....... 5-16 If not done previously as part of an earlier FLASHWAVE 7500 installation, the office-battery power cables must be connected to the circuit breaker panel (CBP) power input connectors.

  • Page 318: Connecting Office Battery To Circuit Breaker Panel

    Note: For FLASHWAVE 7500 equipment, circuit breakers (or fuses) should be sized to ensure that the maximum input current does not exceed 80 percent of the circuit breaker (or fuse) size. Use 30 A circuit breakers (or fuses) to ensure that this requirement is met for all configurations of the FLASHWAVE 7500 equipment.
  • Page 319 Observing local procedures, connect each of the power cables to the office batteries and office ground as appropriate. This procedure is complete. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 5-15 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...

  • Page 320: Checking Battery Voltage At Circuit Breaker Panel

    –48 V/GND pair. On the CBP front panel, set all circuit breakers to the OFF position. This procedure is complete. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 5-16 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...

  • Page 321: Installing Extension Shelf And Heat Baffle

    1U (1.75 inch) of air clearance space below it. A heat baffle is required for each Extension shelf and must be installed directly above the shelf. Note: The FLASHWAVE 7500 shelves do not have front covers because of front-access fiber cabling.
  • Page 322 Secure the shelf to the rack using five screw slots on each side of the shelf as shown in Figure 5-6 [p. 5-18]. Heat Baffle Figure 5-6: Typical Shelf Mounting with Heat Baffle (Extension Configuration) FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 5-18 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 323 Use two screws on each side of the assembly. Clearly mark or label each Extension shelf according to local practices. This procedure is complete. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 5-19 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...

  • Page 324: Installing Fans And Dcm Shelf

    Note: The connectors on the back of the fan engage the shelf backplane connectors and are secured in place with an extractor lever (located on the left side of the fan assembly front panel). This procedure is complete. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 5-20 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...

  • Page 325: Installing The 23-Inch Dcm Shelf

    Note: The shelf (SFD3) holds up to four DCM units. For clarity, only two are shown. Figure 5-8: DCM Unit and 23-Inch SFD3 Shelf (Exploded View) FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 5-21 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 326 SFD3 shelf if they are already installed. The shelf can hold up to four single-height DCM units, although the normal complement is two DCM units per shelf. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 5-22 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 327 Carefully slide each DCM unit into the appropriate shelf slot. Replace the cover and tighten the thumbscrews to secure each unit in the shelf. This procedure is complete. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 5-23 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...

  • Page 328: Installing Power, Ground, And Alarm Cables

    CBP, one per rack both ends, installed Note: Connections to the shelf power terminal strip should use copper conductors only. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 5-24 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 329 Mates with rack alarm Mates with shelf cable connector alarm connector Frame Ground Cable (PC15L-0001-C045) Figure 5-10: Power, Alarm, and Ground Cables FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 5-25 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 330 CBP. Connectors along this harness mate to shelf alarm cables (see Figure 5-18 [p. 5-34]) that plug into alarm ports on the shelf backplane. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 5-26 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 331 RTN B2 CB4 FAN B RTN Alarm Wire-Wrap Pin Field Figure 5-11: Cabling Schematic for Rack with One Universal Shelf (Extension Configuration) FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 5-27 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 332 RTN B2 CB4 FAN B RTN Alarm Wire-Wrap Pin Field Figure 5-12: Cabling Schematic for Rack with Two Universal Shelves (Extension Configuration) FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 5-28 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 333 RTN B2 CB4 FAN B RTN Alarm Wire-Wrap Pin Field Figure 5-13: Cabling Schematic for Rack with Three Universal Shelves (Extension Configuration) FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 5-29 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 334 SHU3-1 SHU3-1 SHU3-2 SHU3-2 SHU3-3 Note: The HA15B-0001-B361 CBP has dual-post output power connectors. Figure 5-14: Circuit Breaker Panel Rear View (HA15B-0001-B361) FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 5-30 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 335 Internal Shelf Clock Secondary Port MAIN B (Signal (CN43) (Ground A) Primary Port (CN46) Ground) (CN45) Figure 5-15: Extension Shelf Backplane (Extension Configuration) FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 5-31 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 336 Support Part No.: HA15B-0001-C413 Numbers FNC Mfg. Part No.: HA15B-0001-C413 Notes: The connections to the FLASHWAVE 7500 backplane are screw RACK terminations at the power terminal. The cable assembly shown here provides -48 V DC battery (MAIN A, MAIN B), battery return (GA, GB), and frame ground (FG).
  • Page 337 AUD CR(M) Note: Twisted-pair cables are paired per color codes given in the figure at the left. BLU/RED Although office alarm signals originate from FLASHWAVE 7500, CN17, this cable does not AUD MN(C) RED/BLU connect directly to the FLASHWAVE 7500 shelf. This alarm harness is placed vertically AUD MN(M) along the side of the rack.
  • Page 338 FNC Mfg. Part No.: Same ORG/WHT WHT/ORG RED/BRN Note: Twisted-pair cables are paired per color code as shown in ORG/RED the wiring diagram. This connects from the FLASHWAVE 7500 AUDMJ RED/ORG AUDMJR shelf connector CN17 to Rack Alarm Harness HA660-1106-T003 SLT/WHT at CN-A, CN-B, CN-C, CN-D, CN-E, or CN-F.

  • Page 339: Install Power, Ground, And Alarm Cables

    At this point, –48 V DC power has been applied to the CBP, and improper handling may result in personal injury, damage to equipment, or both. Fujitsu recommends that office power be removed from the rack using local procedures.
  • Page 340 Revision 1, June 2009 CHAPTER 5 Extension Configuration Installing Power, Ground, and Alarm Cables Install power, ground, and alarm cables for one rack of FLASHWAVE 7500 Extension Configuration equipment as follows: Identify Cabling Schematic Step Task If you have not already done so, review the reference material presented in Section 5.10.1,...
  • Page 341 Connect the other end of the same cable to the equipment rack frame ground. Replace the plastic cover over the shelf backplane terminal strip. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 5-37 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 342 Figure 5-16 [p. 5-32]). Connect the other end of the same cable to CBP terminal RTN B1 CB2 (see Figure 5-14 [p. 5-30]). FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 5-38 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 343 5-25]) for the shelf. Note: The length of the cables may be altered at the discretion of the installer to ensure proper length. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 5-39 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 344 Figure 5-16 [p. 5-32]). Connect the other end of the same cable to CBP terminal BATT B1 CB3 (see Figure 5-14 [p. 5-30]). FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 5-40 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 345 Note: Locate the rack alarm cable harness (HA660-1106-T003) within this schematic. Rack alarm harness wire-wrap connection to CBP shown in Figure 5-17 [p. 5-33] ■ FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 5-41 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 346 Using local procedures, reconnect the battery office power that was removed from the rack, or reinstall the circuit breakers. This procedure is complete. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 5-42 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...

  • Page 347: Checking Power At Extension Shelf

    DMM test lead to the MAIN A voltage terminal (see Figure 5-19 [p. 5-43]). If required, record the test results for future reference. Figure 5-19: Supply Voltage Check FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 5-43 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 348 DMM test lead to the MAIN A test point. MAIN SYNC LAMP TST TERM1 TERM2 Figure 5-20: Front-Panel Voltage Test Points (Extension Shelf) (Extension Configuration) FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 5-44 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 349 Repeat the preceding steps for the remaining Extension shelves. Check the frame ground connections and readings according to local procedures. This procedure is complete. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 5-45 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 350 Step 3 [p. 5-47] until the voltage source has been eliminated. For technical assistance, call 1-800-USE-FTAC (800-873-3822). If NO: Continue with Step 3 [p. 5-47]. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 5-46 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 351 Swap the DMM or ohmmeter leads between frame ground and battery return, and verify the same reading as described in Step 3 [p. 5-47]. This procedure is complete. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 5-47 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 352 Refer to System Turn-Up, for fiber cabling information. For a detailed description of FLASHWAVE 7500 cables and shelf connectors, refer to Cable and Wiring Guide. Note: Some of the connectors on the Extension shelf backplane may be for future use. However, this practice defines all connectors on the shelf backplane and applicable cables that may be used in future releases.
  • Page 353 Figure 5-22: Extension Backplane Connectors (Extension Configuration) Note: Fiber cabling for the LAS1 (if used) is installed during system turn-up as described in System Turn-Up. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 5-49 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 354 0'0 '75 0'0 *1' 0'0 '65 0'0 &76 0'0 576 0'0 5;' 0'0 7;' Figure 5-23: Connector Pinouts, 25-Pin D-Sub Modem Cable FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 5-50 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 355 Note: To connect a PC directly to connector CN43, use a null-modem cable in place of the 21-176-xxx cable. This procedure is complete. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 5-51 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 356 HK ALM IN 4 HK ALM IN 3 HK ALM IN 2 HK ALM IN 1 Figure 5-24: Connector Pinouts, HK1 Cable FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 5-52 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 357 See Figure 5-22 [p. 5-49]. Note: The far end of 21-626-xxx is not terminated with a connector. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 5-53 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 358 Cable and Wiring Guide, for color code details. Record the termination points used, and provide documentation to site personnel. This procedure is complete. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 5-54 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 359 CNF) for shelf alarm cabling. Terminates at wire wrap facilities as required. See Figure 5-10 [p. 5-25] Figure 5-17 [p. 5-33]. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 5-55 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 360 Cable and Wiring Guide, for wire-wrap color code details and Circuit Breaker Panel, for CBP alarm block details. This procedure is complete. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 5-56 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 361 Extension shelf front panel. Note: The OSS port has automatic cable-detect capability to properly function with both crossover and straight cables. This procedure is complete. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 5-57 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 362 Revision 1, June 2009...
  • Page 363 Installing/Removing XFP Modules in a 4:1 10G Muxponder Unit ... . . 6-20 FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 364 All rules and precautions are to be observed regarding electrostatic discharge (ESD). ■ Insure that all data forms and job engineering drawings have been completed and are ■ available. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 365 Before using the strap, check it for opens, shorts, and the minimum resistance value. If the strap does not pass these checks, do not use it. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 366 Gently pull open the top and bottom extractor levers until the plug-in unit is free from the rear connector. See Figure 6-1 [p. 6-4]. Figure 6-1: Plug-In Unit Removal Sequence FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 367 Remove the plug-in unit from its ESD protective packaging. Ensure that the top and bottom extractor levers are open. See Figure 6-2 [p. 6-5]. Figure 6-2: Plug-In Unit Installation Sequence FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 368 Do not use the latches to force the plug-in unit into the shelf. Reconnect the labeled fibers. This procedure is complete. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 369 Press the top and bottom release tabs and gently pull the filler panel unit out of the shelf, as shown in Figure 6-3 [p. 6-8]. This procedure is complete. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 370 Revision 1, June 2009 CHAPTER 6 Installing/Removing Modules, Filler Panels and Plug-In Units Installing/Removing Filler Panels Side View Figure 6-3: Removing a Filler Panel FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 371 6-10]), must be occupied by a filler panel to meet FCC electromagnetic interference (EMI) compliance requirements. FILLER PANEL 2 FC9580 FP21 Iss. 01 Side View Figure 6-4: Half-Size Filler Panel FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 372 Installing/Removing Modules, Filler Panels and Plug-In Units Installing/Removing Filler Panels FILLER PANEL 1 FC9580 FP11 Iss. 01 Side View Figure 6-5: Full-Size Filler Panel FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 6-10 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 373 Gently push the faceplate as shown in Figure 6-6 [p. 6-11] to seat the filler panel. This procedure is complete. Side View Figure 6-6: Insert Filler Panel FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 6-11 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 374 Perform the following steps to remove the SFP module: Step Task Locate the muxponder/Flexponder plug-in unit that contains the SFP module to be removed. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 6-12 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 375 SFP modules and client fiber connections, if present. Proceed to Step 5 [p. 6-15]. Figure 6-7: IFMA-8TCx Muxponder Unit with Client Connection Drawer Open FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 6-13 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 376 Note: Older versions of the IFMA-BUC1 unit have the hinged door. Newer versions of the IFMA-BUC1 unit do not have a hinged door. The IFMA-BXC1 unit does not have a hinged door. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 6-14 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 377 Mark or label fibers according to local practice. Then repeat this step. Disconnect the fiber-optic cables from the module to be removed. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 6-15 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 378 Note: Older versions of the IFMA-BUC1 unit have the hinged door. Newer versions of the IFMA-BUC1 unit do not have a hinged door. The IFMA-BXC1 unit does not have a hinged door. This procedure is complete. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 6-16 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 379 CAUTION: Do not remove the wrong fiber connections. Removing a fiber connection that is in use will disrupt service. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 6-17 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 380 Go to Step 9 [p. 6-19]. Clean the optical connectors. Refer to Fiber Cable Handling. Connect the fiber-optic cables to the SFP module. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 6-18 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 381 Note: Older versions of the IFMA-BUC1 unit have the hinged door. Newer versions of the IFMA-BUC1 unit do not have a hinged door. The IFMA-BXC1 unit does not have a hinged door. This procedure is complete. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 6-19 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 382 Perform the following steps to remove the XFP module: Step Task Locate the muxponder plug-in unit that contains the XFP module to be removed. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 6-20 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 383 Installing an XFP Module in a 4:1 10G Muxponder Unit This procedure lists the steps for installing an XFP module in an IFMA-QMC1(muxponder) plug-in unit. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 6-21 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 384 Figure 6-12: Detent Button (Blue) on Front of XFP Module Locate the muxponder plug-in unit that will contain the XFP module being installed. FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 6-22 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 385 6-14]), and gently tighten the two thumb screws that secure it on the front of the muxponder plug-in unit. This procedure is complete. FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 6-23 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 386 Revision 1, June 2009...
  • Page 387 2-24 3-33 5-16 shelf connections 2-61 3-109 4-78 5-49 voltage at power distribution panel 4-24 See also circuit breaker panel. circuit breaker panel FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 388 2-15 3-20 3-24 4-10 4-13 reference material 2-36 3-84 4-62 5-24 installation prerequisites resistance check 2-58 3-106 4-75 5-46 storing 2-11 3-20 4-10 FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 389 DCM unit into DCM shelf 2-33 3-53 3-56 3-77 cable installation 4-31 4-36 5-21 4-81 equipment racks 3-25 4-15 Extension shelf middle cover 5-17 FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 390 3-110 4-79 5-50 input 2-69 3-117 Core Configuration 2-58 RICC 2-75 3-121 4-85 ETSI Configuration 4-24 front view 3-37 4-27 Extension Configuration 5-16 FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...
  • Page 391 5-43 removing Small Configuration 3-103 filler panels plug-in units sequence SFP module 6-12 XFP module 6-20 Tributary shelf backplane connectors 2-61 3-109 requirements FNC-7500-0061-200 FLASHWAVE 7500 Release 6.1 Issue 1, May 2009 Fujitsu and Fujitsu Customer Use Only Equipment Installation...
  • Page 392 4-57 XFP (10G small form-factor pluggable) module mounting screws/standoffs without shelf 4-58 installing 6-21 securing 4-59 removing 6-20 standoffs with shelf 4-55 FLASHWAVE 7500 Release 6.1 FNC-7500-0061-200 Issue 1, May 2009 Equipment Installation Fujitsu and Fujitsu Customer Use Only...

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