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WBM KOMATSU GD655-6 Manual

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ALBERTA
12155 - 154 Street
Edmonton, AB T5V 1J3
Phone:
780 454 5244
Fax:
780 455 6770
Toll Free: 1 800 661 4155
BRITISH COLUMBIA
5770 Production Way
Langley, BC V3A 4N4
Phone:
604 533 8933
Fax:
604 530 2206
Toll Free: 1 800 665 0511
ONTARIO
515 Welham Road
Barrie, ON L4N 8Z6
Phone:
705 733 2668
Fax:
705 733 2669
Toll Free: 1 877 320 4286
PARTS, SERVICE AND
INSTALLATION MANUAL
SNOW WING, 12 FT, ALL HYD,
PRODUCT DESC:
MSW102, RIPPER MOUNT, HPP
171-630-0110
PART NUMBER:
KOMATSU GD655-6
MACHINE MODEL:
3W80522-1
SERIAL NO:
JANUARY 2020
DATE:

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Summary of Contents for WBM KOMATSU GD655-6

  • Page 1 PARTS, SERVICE AND INSTALLATION MANUAL SNOW WING, 12 FT, ALL HYD, PRODUCT DESC: MSW102, RIPPER MOUNT, HPP 171-630-0110 PART NUMBER: KOMATSU GD655-6 MACHINE MODEL: 3W80522-1 SERIAL NO: ALBERTA 12155 - 154 Street Edmonton, AB T5V 1J3 Phone: 780 454 5244...
  • Page 2 Thank You Thank you for purchasing this WBM product. We strive to provide the best possible attachments and product support in the industry. Should we fall short in any way please contact us directly. Please review this product manual for important information before assembly, installation or operation.

  • Page 3: Table Of Contents

    Table of Contents General Information ..................5 Safety Message Classification ..............5 Terminology ....................7 Decals ......................8 Assembly and Installation ................9 Upon Arrival/ Shipping Container Instructions ......... 9 Manual and Spare Shear Pins ..............9 General Information ................... 10 Component Installation ................11 Hydraulic Installation .................
  • Page 4 Parts, Service and Installation Manual MSW102 Snow Wing...

  • Page 5: General Information

    Identifies a hazardous situation that MAY result in PROPERTY NOTICE DAMAGE (to the attachment or to the machine). For help with the attachment, call your equipment dealer or Weldco-Beales Manufacturing Ltd (WBM). WARNING General • This manual contains important information about installation, operation and maintenance of the attachment.
  • Page 6 MSW102 SNOW WING PARTS, SERVICE AND INSTALLATION GENERAL INFORMATION GENERAL SAFETY WARNING General • This manual is to be used as a guide only. A safety program should be developed by the owners and operators that is specific to each application. •...

  • Page 7: Terminology

    MSW102 SNOW WING PARTS, SERVICE AND INSTALLATION GENERAL INFORMATION TERMINOLOGY Terminology SNOW RIPPER MOUNT WING FRONT MOUNT LADDER HYDRAULIC EXTENDING SPACER PUSHPOLE ASSEMBLY SNOW WING LIFT CYLINDER LIFT-FRAME CYLINDER MOLDBOARD LIFT-FRAME Attachment may not be exactly as illustrated Weldco-Beales Manufacturing Page 7...

  • Page 8: Decals

    GENERAL INFORMATION DECALS Decals Replace worn or missing decals; all decals must be legible and free of dirt. Contact WBM to order replacement decals (each decal has a part number, called up in the parts pages). Caution Decal Part Number: 599-002-0397...

  • Page 9: Assembly And Installation

    MSW102 SNOW WING PARTS, SERVICE AND INSTALLATION ASSEMBLY AND INSTALLATION UPON ARRIVAL, MANUAL AND SPARE SHEAR PINS Assembly Upon Arrival/ Shipping Container Instructions Remove the attachment from the transport truck /shipping container, use suitable equipment. Check all items on arrival for damage and to ensure no items are missing. Report as required.

  • Page 10: General Information

    MSW102 SNOW WING PARTS, SERVICE AND INSTALLATION ASSEMBLY AND INSTALLATION INSTALLATION, GENERAL INFORMATION CAUTION The grader must be parked in a level and open work area. Apply the parking brake before beginning installation of the snow wing. Lockout the motor grader and tag it “as attachment installation in progress”.

  • Page 11: Component Installation

    MSW102 SNOW WING PARTS, SERVICE AND INSTALLATION ASSEMBLY AND INSTALLATION COMPONENT INSTALLATION Component Installation 1. Remove the ladder from the right side of the machine. Save the ladder mounting hardware for the ladder re-install. The sheet metal and brackets around the ladder spacer may need to be removed or trimmed.
  • Page 12 MSW102 SNOW WING PARTS, SERVICE AND INSTALLATION ASSEMBLY AND INSTALLATION COMPONENT INSTALLATION 3. Prepare the motor grader frame for the front lift-frame installation. Check that the snow wing front lift-frame, when installed, will not interfere with any mounts, clamps or other components on the motor grader frame. The factory work light mount bars may need grinding to fit the lift frame mount.
  • Page 13 MSW102 SNOW WING PARTS, SERVICE AND INSTALLATION ASSEMBLY AND INSTALLATION COMPONENT INSTALLATION DANGER Correctly sized lifting devices and rigging must be used for handling and moving components. Failure to do so may result in injury or death. 5. To install the snow wing front lift-frame to the motor grader: i.
  • Page 14 MSW102 SNOW WING PARTS, SERVICE AND INSTALLATION ASSEMBLY AND INSTALLATION COMPONENT INSTALLATION LADDER SPACER HHCS 1.00 - NC X 4.50 GR. 8 1.00 FLAT WASHER 1.00 HEX NUT HINGE PIN MOUNT ASSEMBLY CYLINDER RUBBER WASHER, INSTALL ON TOP OF HINGE MOLDBOARD HINGE HHCS 1.00 - NC X 4.50 GR.
  • Page 15 MSW102 SNOW WING PARTS, SERVICE AND INSTALLATION ASSEMBLY AND INSTALLATION COMPONENT INSTALLATION 6. Install the ladder spacer, using four HHCS M12 X 1.75 X 40.00 mm X 10.9 bolts, eight 12 mm washers and four 12.00 X 1.75 X 10.9 nuts. Torque bolts to specifications in the appendix.
  • Page 16 MSW102 SNOW WING PARTS, SERVICE AND INSTALLATION ASSEMBLY AND INSTALLATION COMPONENT INSTALLATION 7. Remove the reinforcement plate and blocks from the back of the rear mount plate (tack welded for shipping). REAR MOUNT REMOVE THE REINFORCEMENT PUSHPOLE STOP PLATE FROM THE BACK OF THE REAR MOUNT REMOVE THE SPACER BLOCKS FROM THE PLATE (TACK WELDED...
  • Page 17 MSW102 SNOW WING PARTS, SERVICE AND INSTALLATION ASSEMBLY AND INSTALLATION COMPONENT INSTALLATION 10. Fit and fully weld the rear mount to the Komatsu ripper mount and back plate: i. Position the rear mount so it is level and so the bottom of the rear mount is 24 5/8 inches from the ground.
  • Page 18 MSW102 SNOW WING PARTS, SERVICE AND INSTALLATION ASSEMBLY AND INSTALLATION COMPONENT INSTALLATION ii. Fully weld the snow wing rear mount to the ripper mount. 7018 ROD OR EQUIVALENT 7018 ROD OR EQUIVALENT 7018 ROD OR EQUIVALENT 7018 ROD OR EQUIVALENT The following picture is for reference only, the actual installation may vary Weldco-Beales Manufacturing Page 18...
  • Page 19 MSW102 SNOW WING PARTS, SERVICE AND INSTALLATION ASSEMBLY AND INSTALLATION COMPONENT INSTALLATION 11. Install the snow wing moldboard on the snow wing front mount blade hinge with the 2” hinge bolt, nut and washer. The bolt must be installed with the nut on the blade side of the moldboard.
  • Page 20 MSW102 SNOW WING PARTS, SERVICE AND INSTALLATION ASSEMBLY AND INSTALLATION COMPONENT INSTALLATION 12. Install the snow wing moldboard lift cylinder as shown below. 1.50 - 6 UNC X 8 BOLT PIN TO BE INSTALLED WITH 1.50 - 6 UNC NYLOCK NUT HEAD FACING MOLDBOARD 1.75 X 5.50 PIN CLEVIS...
  • Page 21 MSW102 SNOW WING PARTS, SERVICE AND INSTALLATION ASSEMBLY AND INSTALLATION COMPONENT INSTALLATION 13. Connect the pushpole assembly to the rear brace and the moldboard using 1.50 X NC X 6.50 bolts, flat washers and lock nuts. BOLT 1-1/2 X 6 UNC X 5-1/4 CLEVIS FLAT WASHER 1-1/2 X 6 UNC X 5-1/4...
  • Page 22 MSW102 SNOW WING PARTS, SERVICE AND INSTALLATION ASSEMBLY AND INSTALLATION COMPONENT INSTALLATION 14. Position the pushpole stop and fully weld. The pushpole should contact the moldboard stop and rear mount pushpole stop at the same time and be fully centred on the stops while in the transport position. 7018 ROD OR EQUIVALENT THE PUSHPOLE AND...

  • Page 23: Hydraulic Installation

    MSW102 SNOW WING PARTS, SERVICE AND INSTALLATION ASSEMBLY AND INSTALLATION HYDRAULIC INSTALLATION Hydraulic Installation Additional hydraulic valves and controls may be required to operate the snow wing. If the motor grader is not equipped with a sufficient number of hydraulic valve sections: •...
  • Page 24 2. Identify which hoses are for which hydraulic circuits (lift cylinder, lift-frame cylinder, pushpole assembly, pump, tank, load sense line). 3. Route the snow wing moldboard lift cylinder hoses from the lift cylinder to the WBM valve. See photo below.
  • Page 25 ASSEMBLY AND INSTALLATION HYDRAULIC INSTALLATION 4. Connect the pushpole extension cylinder to the WBM hydraulic valve. There are two bulkheads between the valve and cylinder: one on the snow wing rear mount, and one on the rear of the motor grader. Install hoses and fittings on the bulkheads.
  • Page 26 HYDRAULIC INSTALLATION Six hoses are required to complete the hydraulic circuit from the pushpole extension cylinder to the WBM valve. There is one pair of hoses for each of the following hose paths: a. The WBM valve to the rear of the motor grader.
  • Page 27 HYDRAULIC INSTALLATION 5. Install the hydraulic relief valve on the front lift-frame mount. 6. Route hoses from the WBM hydraulic valve to the lift-frame relief valve. 7. Route hoses from the lift-frame cylinder to the relief valve. The hoses will need to go from the cylinder, through the left side of the lift-frame, and loop around the back to connect to the relief valve.
  • Page 28 The WBM hydraulic valve connects to the machine’s hydraulics in three places: the tank, the pump and the load sense line. i. Tank line: route the WBM provided hydraulic hose from the WBM valve to the factory tank line. Confirm the factory tank line is on the right side of the machine frame.
  • Page 29 PARTS, SERVICE AND INSTALLATION ASSEMBLY AND INSTALLATION HYDRAULIC INSTALLATION ii. Pump line: route the WBM provided hydraulic hose from the WBM hydraulic valve to the factory pump line. Confirm the factory pump line is on the left side of the machine frame.
  • Page 30 ASSEMBLY AND INSTALLATION HYDRAULIC INSTALLATION iii. Load sense line: route the load sense hydraulic hose line from the WBM valve load sense port, up the machine frame, mount the in-line flow control (needle) valve, and route to the factory load sense line.

  • Page 31: Electrical Installation

    WBM hydraulic valve. Mount the electrical box behind the operator’s seat. There are three wiring harnesses from the electrical box, one to the WBM hydraulic valve, one to the snow wing control panel and one to supply power to the box.
  • Page 32 Route the three wiring harnesses from the electrical box: 1. Route the wiring harness from the electrical box to the valve. Route the wiring harness from the electrical box, through the cab floor, to the WBM hydraulic valve. Install a grommet in the cab floor.
  • Page 33 MSW102 SNOW WING PARTS, SERVICE AND INSTALLATION ASSEMBLY AND INSTALLATION INSTALLATION INSPECTION ii. Identify the optional work equipment wiring harness (labelled R4). The power supply will connect to pin #2. R4 WIRING HARNESS. CONNECT ELECTRICAL BOX POWER SUPPLY TO PIN #2 ON THE OPTIONAL WORK EQUIPMENT WIRING HARNESS.

  • Page 34: Installation Inspection

    4. Check for proper clearances of components through full range of operation. 5. Install ladder on ladder spacer. 6. Re-install the work light. Use the WBM provided work light wiring harness extension to reconnect the right side work light to the factory work light wiring harness. See photo below.

  • Page 35: Operation

    General Information WARNING General • The WBM attachment has several pinch points. Stay clear when the attachment is in operation. Correctly support the attachment before performing maintenance or inspections. • Read and understand all operating procedures before using the attachment.

  • Page 36: Functions

    OPERATION FUNCTIONS, ANGLING THE MOLDBOARD Functions The WBM snow wing has up to three functions: angling the moldboard, raising the lift- frame, and raising the moldboard. Each function is operator controlled. Angling the Moldboard Extend and retract the pushpole to angle the moldboard away from and towards the grader.

  • Page 37: Raising The Lift-Frame

    MSW102 SNOW WING PARTS, SERVICE AND INSTALLATION OPERATION FUNCTIONS, RAISING THE LIFT-FRAME Raising the Lift-frame Extend and retract the lift-frame cylinder to raise and lower the front of the moldboard. LIFT-FRAME CYLINDER RETRACTED LIFT-FRAME CYLINDER PARTIALLY EXTENDED Weldco-Beales Manufacturing Page 37...

  • Page 38: Raising The Moldboard

    MSW102 SNOW WING PARTS, SERVICE AND INSTALLATION OPERATION FUNCTIONS, RAISING THE MOLDBOARD Raising the Moldboard Extend and retract the snow wing lift cylinder to raise and lower the moldboard. SNOW WING LIFT CYLINDER EXTENDED SNOW WING LIFT CYLINDER PARTIALLY RETRACTED WARNING Use safety cable when wing is in the up position and when in transit.

  • Page 39: To Raise The Snow Wing For Transport

    MSW102 SNOW WING PARTS, SERVICE AND INSTALLATION OPERATION FUNCTIONS, TO RAISE THE SNOW WING FOR TRANSPORT To Raise the Snow Wing for Transport 1. Set the moldboard stop to its outermost position. 2. Start the grader engine and run at low idle. 3.
  • Page 40 MSW102 SNOW WING PARTS, SERVICE AND INSTALLATION OPERATION FUNCTIONS, TO RAISE THE SNOW WING FOR TRANSPORT 5. Lift the moldboard by retracting the lift cylinder until the pushpole contacts the moldboard stop. 6. Attach the safety cable between the rear mount and the pushpole when the machine is in transit.

  • Page 41: Maintenance

    7. The wheels are chocked and the park brake is engaged. WARNING The WBM attachment has several pinch points. Stay clear of all possible pinch points and always support components. Failure to do so may result in property damage, serious injury or death.

  • Page 42: Daily Inspections (Static)

    • Structural integrity of the attachment, look for excessive wear, cracking, damage: • Check all cylinders and cylinder anchor points. • Check all contact faces. • Inspect all welds and components for cracks or damage. Contact WBM for recommended welding procedures before repairing any welds. • Check all accompanying components.

  • Page 43: Daily Inspections (Dynamic)

    MSW102 SNOW WING PARTS, SERVICE AND INSTALLATION MAINTENANCE DAILY INSPECTIONS (DYNAMIC), YEARLY INSPECTION Daily Inspections (Dynamic) WARNING When performing inspections with equipment in a fully operable condition ensure all personnel/ objects are at the recommended O.E.M (Original Equipment Manufacturer) safe working distance from the operating area of the machine.

  • Page 44: Lubrication Locations

    MSW102 SNOW WING PARTS, SERVICE AND INSTALLATION MAINTENANCE LUBRICATION LOCATIONS Lubrication Locations Grease all points daily. Use NLGI GC-LB grease or equivalent. Weldco-Beales Manufacturing Page 44...
  • Page 45 INSPECTION AND MAINTENANCE SERIAL NUMBER DAILY INSPECTION Date Name DAILY SERVICE Lubricate  Cylinders  Pushpole  Blade Hinge   Pins  DAILY FUNCTIONAL CHECK See Maintenance Section for Test Procedure  Lift-frame  Pushpole  Lift Moldboard  ...
  • Page 46 INSPECTION AND MAINTENANCE SERIAL NUMBER Date Name Mark Damage Locations on the Diagram ______________________________________________ Additional Comments _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ Weldco-Beales Manufacturing Page 46 Repair or Replace All Non-acceptable Items Before Use...
  • Page 47 INSPECTION AND MAINTENANCE SERIAL NUMBER YEARLY INSPECTION Date Name YEARLY SERVICE Lubricate  Cylinders  Pushpole  Blade Hinge   Pins  YEARLY FUNCTIONAL CHECK See Maintenance Section for Test Procedure  Lift-frame  Pushpole  Lift Moldboard  ...
  • Page 48 INSPECTION AND MAINTENANCE SERIAL NUMBER Date Name Mark Damage Locations on the Diagram ______________________________________________ Additional Comments _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ Weldco-Beales Manufacturing Page 48 Repair or Replace All Non-acceptable Items Before Use...

  • Page 49: Appendix

    APPENDIX TROUBLESHOOTING GUIDE Troubleshooting Guide Function Probable cause Remedy Nothing moves Electrical system failure - Check switches are functioning - Check fuses - Check wires and connections Hydraulic system failure - Check hydraulic fluid level - Check jump hoses are connected correctly - Check machine valve lever in neutral...

  • Page 50: Torque Charts

    APPENDIX TORQUE CHARTS Torque Charts All bolted connections and threaded hydraulic fitting or adapter connections must be done in accordance with the Torque Specifications listed on the following pages. Run in all tapped mounting holes with a thread chaser to remove paint from interfaces and ensure full clamping load.

  • Page 51: Torque Recommendations For Hydraulic Fittings

    APPENDIX TORQUE CHARTS Torque Recommendations for Hydraulic Fittings Metric Bolt Torque Table Estimated with clamp load as 75% of proof load as specified in ISO 898-1 10.9 12.9 SHCS Property Class 10.9 Minimum Tensile M6 - M16: 800 1040 1220 M20 - M30: 830 Strength MPa Bolt Torque Specifications in Foot Pounds or (Inch Pounds)

  • Page 52: Torque Recommendations For Hydraulic Fittings

    APPENDIX TORQUE CHARTS Torque Recommendations for Hydraulic Fittings DASH SIZE FLAT FACE O-RING SEAL SAE O-RING BOSS (STEEL) SAE O-RING BOSS (STEEL) O4000 PSI (STEEL) >4000 PSI ft lb ft lb ft lb 1/16 INCH DASH SIZE JIC 37° (STEEL) NPTF TORQUE (ft lb) FLATS METHOD...

  • Page 53: Welding On Machines And Engines With Electronic Controls

    APPENDIX WELDING ON MACHINES AND ENGINES WITH ELECTRONIC CONTROLS Welding on Machines and Engines with Electronic Controls Proper welding procedures are necessary to avoid damage to the electronic controls, drivetrain bearings or other components. The following steps should be followed when welding on a machine or an engine with electronic controls.
  • Page 54 SNOW WING: 12 FT, ALL HYD MSW102, RIPPER MOUNT, HPP KOMATSU GD655-6 171-630-0110 Date Nov 26 2019 Eff S/N Dwg Rev RUBBER WASHER ON TOP OF HINGE WHEN POSITIONING STOP FLAT UPON INSTALL ENSURE WASHER DEF TANK DOOR CAN AND NUT...
  • Page 55 SNOW WING: 12 FT, ALL HYD MSW102, RIPPER MOUNT, HPP KOMATSU GD655-6 171-630-0110 Date Nov 26 2019 Eff S/N Dwg Rev RUBBER WASHER ON TOP OF HINGE Weldco-Beales Manufacturing Page 55...
  • Page 56 SNOW WING: 12 FT, ALL HYD MSW102, RIPPER MOUNT, HPP KOMATSU GD655-6 171-630-0110 Date Nov 26 2019 Eff S/N Dwg Rev Weldco-Beales Manufacturing Page 56...
  • Page 57 SNOW WING: 12 FT, ALL HYD MSW102, RIPPER MOUNT, HPP KOMATSU GD655-6 171-630-0110 Date Nov 26 2019 Eff S/N Dwg Rev ITEM DESCRIPTION PART NUMBER MAST MOUNT ASSEMBLY 393-001-0038 BLADE HINGE 393-705-0037 MOLDBOARD ASSEMBLY 393-802-0026 LIFT CYLINDER 317-002-1021 FIXED REAR MOUNT ASSEMBLY...
  • Page 58 MAST MT: Ass’y, Blade Lift Frame MSW102 KOMATSU GD655-6 393-001-0038 Date Jul 31 2018 Eff S/N 3W734147 Dwg Rev Weldco-Beales Manufacturing Page 56...
  • Page 59 MAST MT: Ass’y, Blade Lift Frame MSW102 KOMATSU GD655-6 393-001-0038 Date Jul 31 2018 Eff S/N 3W734147 Dwg Rev ITEM DESCRIPTION PART NUMBER MAST MOUNT: WLDT, BLADE LIFT FRAME 393-004-0071 PIVOT LINK WLDT 393-713-0047 LIFT LINK WLDT 393-713-0049 HINGE FRAME WLDT...
  • Page 60 MOLDBOARD ASSEMBLY, 12 FT THIS PAGE CONTAINS PARTS BUILT FOLLOWING MSW102, 70° REVISION 3W73309, 10/18/19 393-802-0026 Date May 22 2019 Dwg Rev THIS PAGE CONTAINS PARTS BUILT FOLLOWING REVISION 3W73309, 10/09/18 ITEM DESCRIPTION PART NUMBER MOLDBOARD WELDMENT CUTTING EDGE 530-045-0031 PLOW BOLT 545-003-0027 WASHER...
  • Page 61 MOLDBOARD RUBBER BUMPER STOP MSW102 393-813-0007 Date Jan 20 2020 Eff S/N Dwg Rev USE LOCKTITE ON BUMPER BOLTS USE LOCKTITE ON BUMPER BOLTS ITEM DESCRIPTION PART NUMBER MOUNTING PLATE ANGLE SNOW WING RUBBER BUMPER 586-000-0004 FLAT WASHER 545-084-0006 BOLT 545-059-0024 545-021-0004 WASHER...
  • Page 62 RIPPER MOUNT: ASSEMBLY, ALL HYD, MSW102 I PIECE KOMATSU GD655-6 393-402-0075 Date Jan 20 2020 Eff S/N Dwg Rev 1 0 - 1 / 1 5 - 9 / FIT AND WELD PLATE TO RIPPER FRAME PRIOR TO 7018 ROD OR...
  • Page 63 RIPPER MOUNT: ASSEMBLY, ALL HYD, MSW102 I PIECE KOMATSU GD655-6 393-402-0075 Date Jan 20 2020 Eff S/N Dwg Rev ITEM DESCRIPTION PART NUMBER RIPPER MOUNT WELDMENT REINFORCEMENT PLATE SNOW WING RUBBER BUMPER 586-000-0004 PAD EYE 586-000-0002 FLAT WASHER 545-084-0009 545-021-0004...
  • Page 64 WBMD HYDRAULIC CYLINDER 5 X 2 1/2 X 25 1/2 X 35 1/8 3500 PSI 317-002-1021 Date Jan 20 2020 Eff S/N Dwg Rev Maximum Working Pressure (PSI) 3500 Piston Nut Torque (ft lbs) Lubricated, Loctite 271 Head / Head Ring Bolt Torque (ft lbs) Loctite 243 ITEM DESCRIPTION PART NUMBER...
  • Page 65 WBMD SEAL KIT FOR 317-002-1021 3500 PSI 558-021-0691 Date Jan 20 2020 Eff S/N Dwg Rev ITEM DESCRIPTION PART NUMBER O-RING 535-030-0218 BUFFER SEAL 535-024-0006 BACK-UP RING 535-040-0347 PISTON SEAL 535-050-0099 WEAR RING 535-060-0071 WEAR RING 535-060-0072 ROD WIPER 535-075-0113 ROD SEAL 535-080-0078 O-RING...
  • Page 66 WBMD HYDRAULIC CYLINDER 4 X 2 X 14 1/4 X 26 1/4 5000 PSI 317-002-1020 Date Jan 20 2020 Eff S/N Dwg Rev Maximum Working Pressure (PSI) 5000 Piston Nut Torque (ft lbs) Lubricated, Loctite 271 Head / Head Ring Bolt Torque (ft lbs) Loctite 243 ITEM DESCRIPTION PART NUMBER...
  • Page 67 WBMD SEAL KIT FOR 317-002-1020 5000 PSI 558-021-0685 Date Jan 20 2020 Eff S/N Dwg Rev ITEM DESCRIPTION PART NUMBER BUFFER SEAL 535-024-0009 O-RING 535-030-0218 O-RING 535-030-0243 BACK UP RING 535-040-0348 PISTON SEAL 535-050-0100 WEAR RING 535-060-0077 WEAR RING 535-060-0078 CANNED ROD WIPER 535-075-0116 ROD SEAL...
  • Page 68 CAB LADDER SPACER, MSW102, RH KOMATSU GD655-6 393-713-0061 Date Jan 20 2020 Eff S/N Dwg Rev ITEM DESCRIPTION PART NUMBER WELDMENT FLAT WASHER 545-083-0003 545-031-0002 BOLT 545-057-0003 Estimated Weight: 30 (13) Weldco-Beales Manufacturing Page 69...
  • Page 69 PUSHPOLE ASSEMBLY: ALL HYD, HYDRAULIC EXT., FLOAT MSW202 393-901-0050 Date Jan 20 2020 Eff S/N Dwg Rev ITEM DESCRIPTION PART NUMBER OUTER TUBE WELDMENT INNER TUBE WELDMENT WASHER 545-084-0000 BOLT 700-003-0040 BOLT 545-061-0399 CHAIN GREASE FITTING 563-041-0002 HITCH PIN 545-009-0000 PUSH POLE, HEAD 730-902-0010 545-023-0015...
  • Page 70 WBMD HYDRAULIC CYLINDER 4 x 2 x 24-3/16 x 36-7/16 5000 PSI 317-002-1019 Date Jan 20 2020 Eff S/N Dwg Rev Maximum Working Pressure (PSI) 5000 Piston Nut Torque (ft lbs) Lubricated, Loctite 271 Head / Head Ring Bolt Torque (ft lbs) Loctite 243 ITEM DESCRIPTION PART NUMBER...
  • Page 71 WBMD SEAL KIT FOR 317-002-1019 5000 PSI 558-021-0685 Date Jan 20 2020 Eff S/N Dwg Rev ITEM DESCRIPTION PART NUMBER BUFFER SEAL 535-024-0009 O-RING 535-030-0218 O-RING 535-030-0243 BACK-UP RING 535-040-0348 PISTON SEAL 535-050-0100 WEAR RING 535-060-0077 WEAR RING 535-060-0078 CANNED ROD WIPER 535-075-0116 ROD SEAL 535-080-0081...
  • Page 72 SNOW WING: HYDRAULIC ASSEMBLY REVISED 11/22/19 AFTER 3W80204, 11/22/19 CONTROL KIT MSW102 - KOMATSU GD655-7 171-900-0226 Date Oct 22 2019 Eff S/N Dwg Rev ASSEMBLY REVISED 11/22/19 Weldco-Beales Manufacturing AFTER 3W80204, 11/22/19 Page 70...
  • Page 73 SNOW WING: HYDRAULIC ASSEMBLY REVISED 11/22/19 AFTER 3W80204, 11/22/19 CONTROL KIT MSW102 - KOMATSU GD655-7 171-900-0226 Date Oct 22 2019 Eff S/N Dwg Rev ASSEMBLY REVISED 11/22/19 Weldco-Beales Manufacturing AFTER 3W80204, 11/22/19 Page 71...
  • Page 74 SNOW WING: HYDRAULIC ASSEMBLY REVISED 11/22/19 AFTER 3W80204, 11/22/19 CONTROL KIT MSW102 - KOMATSU GD655-7 171-900-0226 Date Oct 22 2019 Eff S/N Dwg Rev ASSEMBLY REVISED 11/22/19 Weldco-Beales Manufacturing AFTER 3W80204, 11/22/19 Page 72...
  • Page 75 SNOW WING: HYDRAULIC ASSEMBLY REVISED 11/22/19 AFTER 3W80204, 11/22/19 CONTROL KIT MSW102 - KOMATSU GD655-7 171-900-0226 Date Oct 22 2019 Eff S/N Dwg Rev ITEM DESCRIPTION PART NUMBER HOSE :0.5 100R16, 2 WIRE 501-42-1002 HOSE: 0.5 100R16, 2 WIRE 501-42-1002 HOSE: 0.5 100R16, 2 WIRE 501-42-1002 HOSE: 0.5 100R16, 2 WIRE...
  • Page 76 SNOW WING: HYDRAULIC ASSEMBLY REVISED 11/22/19 AFTER 3W80204, 11/22/19 CONTROL KIT MSW102 - KOMATSU GD655-7 171-900-0226 Date Oct 22 2019 Eff S/N Dwg Rev ITEM DESCRIPTION PART NUMBER 5700 PSI, FLOW CONTROL VALVE 558-006-0108 COUNTERBALANCE VALVE 558-028-0002 HYDRAULIC VALVE BANK COVER 161-017-1187 BOLT 545-059-0002...
  • Page 77 SNOW WING: HARDWARE KIT FOR 171-630-0110, MSW102 171-905-0154 Date Jan 17 2020 Eff S/N Dwg Rev Weldco-Beales Manufacturing Page 77...
  • Page 78 SNOW WING: HARDWARE KIT FOR 171-630-0110, MSW102 171-905-0154 Date Jan 17 2020 Eff S/N Dwg Rev ITEM DESCRIPTION PART NUMBER CAB LADDER SPACER 393-713-0061 CLAMP ASSEMBLY 393-007-0013 CLAMP ASSEMBLY 393-007-0012 CYLINDER CLEVIS 393-813-0003 SPACER 700-010-0280 PIN ASSEMBLY 378-002-0719 PIN ASSEMBLY 378-002-0676 BOLT 700-003-0035...

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