Position pump retainer on cover so that tab on retainer is in notch in transfer case. Clean threads on
four bolts and apply Loctite 222. Align pump holes and install bolts. Torque bolts to 2.9 - 6.3 lb·ft (4.0 -
8.5 Nm) while turning output shaft by hand to insure that pump pins move freely.
CHAIN DRIVE
1. On work bench, next to transfer case assembly, position driven sprocket (with internal spline) at front
output shaft end of case and drive sprocket (with smooth bore) at output shaft end.
2. Assemble drive chain around sprockets.
3. Grasp each sprocket, hold drive chain tight and parallel with transfer case, and install chain drive
assembly over output shaft. It may be necessary to rotate driven sprocket slightly to engage splines on
front output shaft.
4. Install spacer on front output shaft. Install snap ring in shaft groove over spacer.