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COVER ASSEMBLY
1. Remove nine bolts (1). This will free wiring harness clip and identification tag. Use care not to lose
identification tag.
It contains information required for ordering replacement parts.
2. Pry at the bosses provided on the cover and transfer case to break the sealant bond loose. Then, lift
cover assembly straight up to remove.
3. On electric shift units, remove oil seal (5), bearing, three nuts and clutch coil assembly.
4. Remove snap ring and pull ball bearing from cover. This will free speedo gear.
5. Pull needle bearing from cover.
6. Pull oil seal (15) from cover.
7. Remove magnet from slot in case.
8. Remove return spring from rail shaft.
9. Scrap and clean sealant from mating faces of cover and transfer case. Use care not to damage metal
faces or allow scrapings to fall into transfer case.
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