Removing The Shift Rails - Husqvarna FE 450 2014 Repair Manual

TABLE OF CONTENTS
15.6
15. 7
15.8
16 BRAKE SYSTEM ........................................... 129
16.1
16.2
16.3
16.4
16.5
16.6
16.7
16.8
16.9
16.10
16.11
16.12
16.13
16.14
16.15
17 LIGHTING SYSTEM, INSTRUMENTS ........... 145
17.1
17.2
17.3
17.4
17.5
17.6
17.7
18 ENGINE ......................................................... 149
18.1
18.2
18.3
18.3.1
18.3.2
18.3.3
18.3.4
18.3.5
18.3.6
18.3.7
18.3.8
18.3.9
18.3.10
4
Recharging the battery ..................... 126
Checking the charging voltage ......... 128
Checking the open-circuit current.. .. 128
Checking the front brake linings ....... 129
Changing the front brake linings ....... 129
Checking the free travel of the
hand brake lever ............................... 131
Adjusting the basic position of the
hand brake lever (FE 501 US) ........... 132
Adjusting free travel of hand brake
lever (FE EU/ AU) ............................... 132
Checking the front brake fluid
level ................................................... 133
Adding front brake fluid .................... 133
Changing the front brake fluid .......... 134
Checking the rear brake linings ........ 136
Changing the rear brake linings ........ 136
Checking the free travel of foot
brake lever . . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . . 139
Adjusting the basic position of the
foot brake lever................................. 140
Checking the rear brake fluid level ... 140
Adding rear brake fluid ..................... 141
Changing the rear brake fluid ........... 142
Adjusting the combination
instrument......................................... 145
Adjusting the kilometers or miles ...... 146
Adjusting the clock ........................... 146
Setting the wheel circumference ...... 147
Adjusting the service display ............ 147
Checking the headlight setting ......... 148
Adjusting the headlight range ........... 148
Removing the engine ........................ 149
Installing the engine .......................... 154
Engine disassembly .......................... 159
Preparations................................. 159
Draining the engine oil. ................. 159
Removing the clutch push rod ..... 160
Removing the oil filter ................... 160
Removing the starter motor ......... 161
Removing the spark plug ............. 161
Removing the valve cover ............ 161
Removing the alternator cover ..... 162
Positioning the engine at
ignition top dead center ............... 162
Removing the timing chain
tensioner....................................... 163
18.3.11 Removing the camshaft ............... 163
18.3.12 Removing the cylinder head ......... 164
18.3.13 Removing the piston .................... 164
18.3.14 Removing the rotor ....................... 164
18.3.15 Removing the timing chain
guide rail ....................................... 165
18.3.16 Removing the timing chain
tensioning rail ............................... 165
18.3.17 Removing the timing chain
securing guide .............................. 165
18.3.18 Removing the timing chain ........... 166
18.3.19 Removing the ignition pulse
generator...................................... 166
18.3.20 Removing the suction pump ........ 166
18.3.21 Removing the water pump
cover ............................................. 167
18.3.22 Removing the clutch cover ........... 167
18.3.23 Removing the clutch discs ........... 168
18.3.24 Removing the primary gear nut.. .. 169
18.3.25 Removing the outer clutch hub .... 169
18.3.26 Removing the torque limiter ......... 170
18.3.27 Removing the starter idler gear .... 170
18.3.28 Removing the shift shaft ............... 170
18.3.29 Removing the shift drum
locating unit.. ................................ 170
18.3.30 Removing the locking lever .......... 171
18.3.31 Removing the oil pump gear
wheels .......................................... 171
18.3.32 Removing the force pump ............ 172
18.3.33 Removing the primary gear .......... 172
18.3.34 Removing the freewheel gear ....... 172
18.3.35 Removing the left section of the
engine case .................................. 173
18.3.36 Removing the shift rails ................ 17 4
Removing the shift drum .............. 174
18.3.37
18.3.38 Removing the shift forks .............. 174
18.3.39 Removing the transmission
shafts ............................................ 174
18.3.40 Removing the crankshaft ............. 175
18.4 Working on individual parts .............. 175
18.4.1 Work on the right section of the
engine case .................................. 175
18.4.2 Working on the left section of
the engine case ............................ 177
18.4.3
Removing the oil pressure
regulator valve .............................. 179
18.4.4 Checking spring length of oil
pressure regulator valve ............... 179
18.4.5 Installing the oil pressure
regulator valve .............................. 180
18.4.6 Removing the crankshaft seal
ring in the clutch cover ................. 180