Table of Contents
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clutch push rod, removing . . . . . . . . . . . . . 160
crankshaft, removing . . . . . . . . . . . . . . . . 175
cylinder head, removing . . . . . . . . . . . . . . 164
engine oil, draining . . . . . . . . . . . . . . . . . . 159
engine, positioning at ignition top dead center 162
force pump, removing . . . . . . . . . . . . . . . 172
freewheel gear, removing . . . . . . . . . . . . . 172
ignition pulse generator, removing . . . . . . . 166
left section of the engine case, removing
locking lever, removing . . . . . . . . . . . . . . . 171
oil pump gear wheel, removing . . . . . . . . . 171
outer clutch hub, removing . . . . . . . . . . . . 169
piston, removing . . . . . . . . . . . . . . . . . . . 164
preparations . . . . . . . . . . . . . . . . . . . . . . 159
primary gear nut, removing . . . . . . . . . . . . 169
primary gear, removing . . . . . . . . . . . . . . . 172
rotor, removing . . . . . . . . . . . . . . . . . . . . 164
shift drum locating unit, removing . . . . . . . 170
shift drum, removing
shift forks, removing
shift rails, removing
shift shaft, removing . . . . . . . . . . . . . . . . . 170
spark plug, removing . . . . . . . . . . . . . . . . 161
starter idler gear, removing . . . . . . . . . . . . 170
starter motor, removing . . . . . . . . . . . . . . 161
suction pump, removing . . . . . . . . . . . . . . 166
timing chain guide rail, removing . . . . . . . . 165
timing chain securing guide, removing . . . . 165
timing chain tensioner, removing . . . . . . . . 163
timing chain tensioning rail, removing . . . . . 165
timing chain, removing . . . . . . . . . . . . . . . 166
valve cover, removing . . . . . . . . . . . . . . . . 161
water pump cover, removing
Engine guard
installing .......................... 47
removing ......................... 47
Engine number
. . . . . . . . . . . . . . . . . . . . . . . 10
Engine oil
adding
changing
Engine oil level
checking . . . . . . . . . . . . . . . . . . . . . . . . . 234
Engine oil pressure
checking . . . . . . . . . . . . . . . . . . . . . . . . . 238
F
Figures
.............................. 9
Filler cap
closing ........................... 90
opening .......................... 90
Foot brake lever
basic position, adjusting
free travel, checking
Fork legs
assembling . . . . . . . . . . . . . . . . . . . . . . . . 32
bleeding . . . . . . . . . . . . . . . . . . . . . . . . . . 15
cartridge, assembling ................. 30
cartridge, disassembling . . . . . . . . . . . . . . . 22
173
checking . . . . . . . . . . . . . . . . . . . . . . . . . . 26
disassembling . . . . . . . . . . . . . . . . . . . . . . 19
dust boots, cleaning . . . . . . . . . . . . . . . . . . 15
fork service, performing . . . . . . . . . . . . . . . 18
hydrostop unit, assembling . . . . . . . . . . . . . 28
hydrostop unit, disassembling . . . . . . . . . . . 25
installing . . . . . . . . . . . . . . . . . . . . . . . . . . 17
piston rod, assembling . . . . . . . . . . . . . . . . 29
piston rod, disassembling . . . . . . . . . . . . . . 24
removing . . . . . . . . . . . . . . . . . . . . . . . . . 16
174
seal ring retainer, assembling ........... 28
174
seal ring retainer, disassembling ......... 26
174
spring, removing . . . . . . . . . . . . . . . . . . . . 21
Fork protector
installing . . . . . . . . . . . . . . . . . . . . . . . . . . 18
loosening . . . . . . . . . . . . . . . . . . . . . . . . . 16
removing . . . . . . . . . . . . . . . . . . . . . . . . . 18
Fork service, performing
Frame
checking .......................... 47
Front fender
installing
removing
167
Front wheel
installing
removing
Fuel filter
changing . . . . . . . . . . . . . . . . . . . . . . . . . 96
Fuel pressure
237
checking ........................ . 100
235
Fuel pump
changing . . . . . . . . . . . . . . . . . . . . . . . . . 98
Fuel screen
changing . . . . . . . . . . . . . . . . . . . . . . . . . 95
Fuel tank
installing . . . . . . . . . . . . . . . . . . . . . . . . . . 93
removing . . . . . . . . . . . . . . . . . . . . . . . . . 92
Fuse
individual power consumers, changing . . . . 123
main fuse, changing . . . . . . . . . . . . . . . . . 124
140
139
. . . . . . . . . . . . . . . . 18
102
102
109
108
331
INDEX
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