Polaris RZR XP 1000 2017 Service Manual page 354

Table of Contents

7. Remove the RH output hub assembly

gearcase housing.

8. Remove pinion seal

pinion gear assembly

Inspect and clean the gearcase housing and replace

all oil seals and O-rings.

9. Inspect the pinion gear

missing teeth. Inspect the pinion bearing for signs of

wear and the pinion shaft seal surface for pitting.

, internal retaining ring

from the gearcase housing.

for chipped, broken or

10. Inspect the AWD coil

plate assembly. Refer to AWD Diagnosis, page 7.28

for detailed inspection process. Replace the cover

11. Remove the roll cage assembly and rollers from the

clutch housing. Use a shop towel to cover the

housing in order to retain all the rollers.

Rollers are spring loaded. Take care not to allow them

to fall out or lose them upon removal of the roll cage.

12. Thoroughly clean all parts and inspect the rollers

for nicks and scratches. The rollers must slide up

and down and in and out freely within the roll cage

sliding surfaces and H-springs.

Refer to the "Electronic Parts Catalog" for individual

part availability. Most parts are to be replaced as an

assembly or as a complete kit.

13. Inspect clutch housing / ring gear

wear pattern. Inspect the ring gear for chipped,

broken, or missing teeth.

9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual

located in the outer cover

for a consistent

Troubleshooting