Polaris RZR XP 1000 2017 Service Manual page 227

Table of Contents

16. Roughly align orientation mark on fuel pump

between the orientation marks on fuel tank to ensure

float arm does not get bent or snagged.

Failure to align the orientation marks may lead to

interferences with the fuel level float armand cause

incorrect function.

17. While maintaining downward pressure, thread new

PFA nut onto fuel tank and hand tighten. Use care

when starting PFA nut, ensuring threads are properly

aligned. Verify orientation marks are still aligned

between fuel pump and fuel tank.

9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual

18. Torque PFA nut to specification using the Fuel Pump

Service Tool (PU-50326) and a calibrated torque

Fuel Pump PFA Nut:

70 ft-lbs (95 Nm)

19. Verify alignment of fuel pump and tank orientation

20. Connect the fuel supply line to the pump (see

Chapter 2 – Fuel Lines, page 2.41 for specific

installation procedures).

Be sure to engage the retainers on each fuel line until

each snaps into place. Pull on fuel lines lightly to

confirm connection.

21. Install the fuel tank vent line onto the tank fitting.

22. Connect the fuel pump electrical harness.

23. Test the fuel pump by turning on the key and

listening for the pump to activate. Cycle the key

several times to prime the system.

24. Install the passenger seat / storage box.

Troubleshooting