Polaris RZR XP 1000 2017 Service Manual page 319

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23. Apply a continuous bead of Crankcase 3 Bond
Sealant to left-hand transmission mating surface.
Crankcase 3 Bond Sealant
PN 2871557
24. Install the transmission case cover and retaining
bolts. Torque bolts to specification.
TORQUE
Transmission Case Bolts:
20 ft-lbs (27 Nm)
9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.
25. Install new seals into the transmission case halves.
3#
• The snorkel shaft seal
, should be pressed in until it
seats against the housing counter-bore.
3$
• The input shaft seal
, should be pressed in until it
seats flush with the housing.
• The rear output shaft seals
standard bushing installation tool. Seals should be
installed just past the case lead-in chamfer (0.070" or
1.8 mm from outer face of bore).
26. Thoroughly clean the shift shaft housing.
27. Install the sector gear (16T) onto the shift drum shaft.
Install the shift shaft assembly and sector gear (11T)
into the bushing pocket on the left side. Align the
timing marks on the gears as shown.
28. Install the spacer and then the detent star onto the
shift drum shaft. Be sure to install the detent star with
the raised edge facing outward and skip-tooth
aligned.
TRANSMISSION
3%
, can be installed using a
6.31
6

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