4. Inspect armature plate
pattern. There should be two distinct wear bands
If only one band of wear is present (or if there is wear
between the two bands), inspect the coil area as
indicated in Step 5. A wear band with an interrupted
wear mark may indicate a warped plate, which may
cause intermittent operation.
5. Check to make sure the coil
y
shaped
insert that is pressed into the gearcase
u
cover
. The top of the coil should be seated below
the U-shaped insert. The U-shaped insert controls
the pole gap. If the top of the coil is above the
surface of the U-shaped insert it raises the armature
plate, thereby increasing pole gap. If the pole gap
increases the coil will not be strong enough to
engage the AWD system. If this is found, replace the
cover plate assembly.
9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.
e
for a consistent wear
r
.
t
is seated in the U-
6. Inspect the roller surface on the inside of the ring
gear for gouging/rough spots.
o
7. Inspect the roll cage
excessive wear. If damaged, replace the roll cage
assembly.
a
8. Inspect the rollers
for nicks and scratches. The
rollers must slide up, down, in and out freely within
the roll cage sliding surfaces and H-springs.
FINAL DRIVE
assembly for cracks or
7
7.29