Polaris RZR XP 1000 2017 Service Manual page 225

3. Be sure the top of the fuel tank is clean
requires cleaning, hand wash the top of the tank to
ensure no debris will enter the fuel system when the
fuel pump is removed.
WARNING
Failure to clean area around fuel pump may lead to
debris entering the fuel tank during service. Excessive
debris in fuel tank may cause premature wear of fuel
pump and/or clogging of internal fuel filters.
4. Ensure that static has been discharged by touching a
ground source such as the engine or frame.
5. While holding a shop towel over the fuel line
connectors, disconnect the fuel supply line
the pump and the fuel return line (B) from the tank
(see Chapter 2 – Fuel Lines, page 2.41 for specific
removal procedures).
CAUTION
It is possible for pressurized fuel to be present when
disconnecting the fuel line.It is recommended to allow
the vehicle to sit for a period of one hour after shutting
off the engine before servicing the fuel pump. This
allows the exhaust to cool and fuel pressure to drop.
NOTE
A small amount of fuel may come out of the fuel lines or
pump fitting. Properly drain fuel into a suitable
container.
9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.
q
. If it 6. Disconnect the fuel pump electrical harness
7. Place the Fuel Pump Service Tool (PU-50326) over
the fuel pump PFA nut
or breaker bar, loosen and remove the PFA nut.
Discard the PFA nut.
w
from
Apply downward force on the fuel pump flange while
removing the fuel pump PFA nut.
FUEL SYSTEM
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.
r
. Using a 1/2" drive ratchet
NOTE
4.33
4