Polaris RZR XP 1000 2017 Service Manual page 15

ITEM
Differential Cover Screws (grade 8.8)
Differential Cover Screws (grade
10.9)
Door Fasteners
Drive Clutch Retaining Bolt
Drive Clutch Cover Plate Screw
Drive Clutch Shift Weight Fasteners
Drive Clutch Spider
Drive Clutch Spider Jam Nut
Driven Clutch Retaining Bolt
Driven Clutch Helix Retaining Screws
ECU Mounting Screws
Engine Mount (front)
Engine Oil Plug
Engine/Transmission Mounting Bolts
ETC Mounting Bolts
Exhaust Head Pipe Bolts
Exhaust Pipe to Muffler Fasteners
Floor Screws
Flywheel Bolt
FOX Shock Body Cap
FOX Shock Bearing Assembly
FOX Shock Bleed Screw
FOX Shock Eyelet
FOX Shock Shaft Nut
Frame Bolts (front to rear)
Front Bumper / Fender Screws
Front Gearcase Cover Plate Screws
Front Gearcase Drain/Fill Plugs
Front Gearcase Mounting Bolts
Fuel Pump PFA Nut
Fuel Rail Mounting Screws
Fuel Tank Block-off Panel
Fuel Tank Strap Screw
Hip Bolster Bolts
Hose Clamp
9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.
TORQUE
22 ft-lb (30 Nm)
28 ft-lb (38 Nm)
8 ft-lb (11 Nm)
96 ft-lb (130 Nm)
9 ft-lb (12 Nm)
20 in-lb (2 Nm)
290 ft-lb (393 Nm)
(Apply 0.4 mL
Loctite® 7088
Primer and 0.4 mL
Parking Brake Caliper Assembly Bolts
Loctite® 620™)
Parking Brake Disc Mounting Bolts
250 ft-lb (339 Nm)
(Apply 0.1 mL
Parking Brake Lever Mounting Bolts
Loctite® 7088
Primer and 0.1 mL
Power Steering Cover Screws
Loctite® 620™)
Power Steering Bracket to Frame
55 ft-lb (75 Nm)
48 in-lb (5 Nm)
Power Steering Unit to Mount Bracket
24 in-lb (3 Nm)
40 ft-lbs (54 Nm)
12 ft-lbs (16 Nm)
Step 1-2: 64 ft-lb (87
Nm)
Step 3: 5 ft-lb (7 Nm)
Step 4-7: 44 ft-lb (60
Radius Rod Fasteners
Nm)
*see procedure for
illustration
Seat Base to Seat Frame Fasteners
7 ft-lb (10 Nm)
18 ft-lb (24 Nm)
21 ft-lb (28 Nm)
Seat Belt Mounting Fasteners
8 ft-lb (11 Nm)
133 ft-lbs (180 Nm)
100 ft-lb (135 Nm)
35 ft-lb (47 Nm)
14 in-lb (2 Nm)
50 ft-lb (68 Nm)
22 ft-lb (30 Nm)
Shock Reservoir Mounting Clamps
40 ft-lb (54 Nm)
8 ft-ln (11 Nm)
11 ft-lbs (15 Nm)
10 ft-lbs (14 Nm)
35 ft-lbs (47 Nm)
70 ft-lbs (95 Nm)
44 in-lb (5 Nm)
Stabilizer Bar Mounting Bracket Bolts
8 ft-lbs (11 Nm)
8 ft-lbs (11 Nm)
Stabilizer Bar Locating Clamp Bolts
14 ft-lb (19 Nm)
35 in-lb (4 Nm)
Starter One-Way Clutch Screws
GENERAL INFORMATION
ITEM
Hub Castle Nut
Intake Plenum Screw
Master Cylinder Mount Bolts
Oil Cooler Bolts
Oil Pump Mounting Bolts
Oil Pump Pickup Screws
Oil Sump Cover M8 Bolts
Oil Sump Cover M6 Bolts
Oxygen Sensor
(INTL)
Nuts
Prop Shaft Support Bearing
Fasteners
PVT Inner Cover Bolts
PVT Outer Cover Screws
M10
M12 Outer
M12 Inner
Seat Base to Frame (front)
Seat Base to Frame (rear)
Seat Slider Plate Screws
Shift Bracket (Gated)
Shift Cable Bracket Bolts
Shock Guard Screws
Shock Mount (front)
Shock Mount (rear)
(rear)
Skid Plate Fasteners
Spark Arrestor
Spark Plug
Speed Sensor Screw
Stabilizer Bar Linkage (rear)
(rear)
Starter Mounting Bolts
TORQUE
1
180 ft-lbs (244 Nm)
22 ft-lb (30 Nm)
23 ft-lbs (31 Nm)
7 ft-lb (10 Nm)
7 ft-lbs (10 Nm)
7 ft-lb (10 Nm)
26 ft-lb (35 Nm)
106 in-lb (12 Nm)
13 ft-lb (18 Nm)
37 ft-lb (50 Nm)
14 ft-lb (20 Nm)
16 ft-lb (22 Nm)
8 ft-lb (11 Nm)
16 ft-lb (22 Nm)
30 ft-lb (41 Nm)
35 ft-lb (47 Nm)
12 ft-lb (16 Nm)
48 in-lb (5 Nm)
M10: 40 ft-lb (54 Nm)
M12 (outer): 50 ft-lb
+ 90° (68 Nm + 90°)
M12 (inner): 50 ft-lb
+ 45° (68 Nm + 90°)
8 ft-lbs (11 Nm)
14 ft-lb (19 Nm)
30 ft-lb (41 Nm)
40 ft-lbs (54 Nm)
4 ft-lb (5 Nm)
14 ft-lb (19 Nm)
17 ft-lb (23 Nm)
14 in-lbs (2 Nm)
42 ft-lb (57 Nm)
70 ft-lbs (95 Nm)
35 in-lb (4 Nm)
8 ft-lbs (11 Nm)
8 ft-lbs (11 Nm)
7 ft-lbs (10 Nm)
12 ft-lb (16 Nm)
40 ft-lbs (54 Nm)
17 ft-lb (23 Nm)
10 ft-lb (14 Nm)
7 ft-lb (10 Nm)
9 ft-lb (12 Nm)
1.9