Related Manuals for Pilz PSSu K F FAU B
Summary of Contents for Pilz PSSu K F FAU B
- Page 1 PSSu K F FAU B PSSu K F FAU P Decentralised system PSSuniversal I/O Operating Manual-1003434-EN-05...
- Page 2 Preface This document is the original document. All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made for the user's internal purposes. Suggestions and comments for improving this documenta- tion will be gratefully received.
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Page 3: Table Of Contents
Communication for configuration of braking ramp monitoring ..........4.11 Operating states ........................Interfaces ..........................Receiver interface ........................Transmitter interface ......................... Ethernet interface ........................Installation ..........................General installation guidelines....................6.1.1 Dimensions ..........................Operating Manual PSSu K F FAU B, PSSu K F FAU P 1003434-EN-05... - Page 4 Display elements for module diagnostics ................. 8.2.2 Display elements for input and output status................Technical details ........................Safety characteristic data ......................Order reference ........................10.1 Product ............................. 10.2 Accessories ..........................Operating Manual PSSu K F FAU B, PSSu K F FAU P 1003434-EN-05...
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Page 5: Introduction
– Control system PSSu PLC – Control system PSSu multi The module PSSu K F FAU is exclusively for use in system environment B (automation system PSS 4000). Operating Manual PSSu K F FAU B, PSSu K F FAU P 1003434-EN-05... -
Page 6: Definition Of Symbols
It also highlights areas within the text that are of particular import- ance. INFORMATION This gives advice on applications and provides information on special fea- tures. Operating Manual PSSu K F FAU B, PSSu K F FAU P 1003434-EN-05... -
Page 7: Overview
PSSu K F FAU-B: monitors a configured protected field for violation. PSSu K F FAU-P: reduces the protected field dynamically during the press stroke (dy- namic muting) and monitors this dynamic protected field for violation. Operating Manual PSSu K F FAU B, PSSu K F FAU P 1003434-EN-05... -
Page 8: Module Structure
– Short circuit-proof – Overload-proof – High discharge voltage – Free from feedback 2 Ethernet Interfaces Reset button LEDs for: – Switch status of each input/output – Module error Operating Manual PSSu K F FAU B, PSSu K F FAU P 1003434-EN-05... -
Page 9: Front View
– Hardware version number 3: LEDs for status display and module diagnostics 4: Connector strip X21 for connectors with spring-loaded terminals and labelling strip 5: Ethernet interface 6: Ethernet interface Operating Manual PSSu K F FAU B, PSSu K F FAU P 1003434-EN-05... - Page 10 8: Connector strip X12 for connectors with spring-loaded terminals and labelling strip 9: Connector strip X22 for connectors with spring-loaded terminals and labelling strip 10: Interface to receiver 11: Interface to transmitter Operating Manual PSSu K F FAU B, PSSu K F FAU P | 10 1003434-EN-05...
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Page 11: Safety
INFORMATION Only use PSENvip transmitters and receivers from Version 1.0 with a spe- cial module PSSu K F FAU B/PSSu K F FAU P from hardware version 01 and software version 01 (1.0.0). Operating Manual PSSu K F FAU B, PSSu K F FAU P... -
Page 12: Safety Regulations
Configuration of braking ramp monitoring is supported by the PSSu K F FAU P from hardware version 3 and software version 2.0. INFORMATION Measurement mode is supported by the PSSu K F FAU B/P from hardware version 3 and software version 2.2. Safety regulations 3.2.1... -
Page 13: Disposal
In safety-related applications, please comply with the mission time T in the safety-related characteristic data. When decommissioning, please comply with local regulations regarding the disposal of electronic devices (e.g. Electrical and Electronic Equipment Act). Operating Manual PSSu K F FAU B, PSSu K F FAU P | 13 1003434-EN-05... -
Page 14: Function Description
Test pulse outputs 2 test pulse outputs that use different test pulses (test pulse T00, test pulse T01) Short circuit-proof Overload-proof Free from feedback Current-limiting Operating Manual PSSu K F FAU B, PSSu K F FAU P | 14 1003434-EN-05... -
Page 15: Outputs
– The correct switch status is always checked. – The output's ability to switch will not be detected until the next time the output is switched on/off. Operating Manual PSSu K F FAU B, PSSu K F FAU P | 15 1003434-EN-05... - Page 16 Repetition time of on and off test in normal circumstances (approx. 2 s) Characteristic for single-pole outputs: Output capacitance C dependent on load current I C [µF] I [A] Operating Manual PSSu K F FAU B, PSSu K F FAU P | 16 1003434-EN-05...
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Page 17: Dual-Pole Outputs
The connected load can be damaged by the discharge voltage. – Limit the discharge voltage if the connected load can be damaged by this discharge voltage. Operating Manual PSSu K F FAU B, PSSu K F FAU P | 17 1003434-EN-05... - Page 18 [1] Start of off test for dual-pole outputs t1 Waiting time between discharge voltage tests (2 min) t2 Pulse duration of discharge voltage test (approx. 0.3 ms) Operating Manual PSSu K F FAU B, PSSu K F FAU P | 18 1003434-EN-05...
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Page 19: Notes
The signal switches from 1 to 0 at one of the input pairs I00 and I01, I02 and I03. The edge used to trigger the fast shutdown can be configured (see Configuration [ 21]). Operating Manual PSSu K F FAU B, PSSu K F FAU P | 19 1003434-EN-05... -
Page 20: Reaction Times With Fast Shutdown
Information on the reaction times of the inputs can be found in the System Description "Automation system PSS 4000". Please note that the configured input filter time has an effect on the reaction time. Operating Manual PSSu K F FAU B, PSSu K F FAU P | 20 1003434-EN-05... -
Page 21: Integrated Protection Mechanisms
Default value: The fast shutdown is activated for all outputs Output test for single-pole outputs Default value: The output test is activated for all single-pole outputs Process data Overrun Operating Manual PSSu K F FAU B, PSSu K F FAU P | 21 1003434-EN-05... - Page 22 … … … … … … … … … … 3100 2830 3000 2910 3100 3200 2930 3100 3010 3200 3300 3030 3200 3110 3300 Operating Manual PSSu K F FAU B, PSSu K F FAU P | 22 1003434-EN-05...
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Page 23: Access To I/O Data Types
TRUE: The MUTE signal of the advance measuring field has triggered the fast shutdown FALSE: The MUTE signal of the advance measuring field has not triggered the fast shutdown Operating Manual PSSu K F FAU B, PSSu K F FAU P | 23 1003434-EN-05... - Page 24 Byte for transferring the tool classes or the BYTE muting end point to the user program. For further information see chapter entitled Communication with the safety system [ Operating Manual PSSu K F FAU B, PSSu K F FAU P | 24 1003434-EN-05...
- Page 25 For further information see chapter entitled Communication with the safety system [ PressCycleState: SAFEBYTE The user program sends the current press status TRUE: In preparation FALSE: In preparation Operating Manual PSSu K F FAU B, PSSu K F FAU P | 25 1003434-EN-05...
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Page 26: Communication With The Safety System
The user program in the safety system confirms tool class 2 0x03 The user program in the safety system confirms tool class 3 0x04 Communication of the tool class was successful 0x05 Not used Operating Manual PSSu K F FAU B, PSSu K F FAU P | 26 1003434-EN-05... - Page 27 [6] The user program in the safety system ends the communication. – The value of the O-data type "SensorControl" equals 0x04: Communication of the tool class was successful. Operating Manual PSSu K F FAU B, PSSu K F FAU P | 27 1003434-EN-05...
- Page 28 INFORMATION The requirements of the user program in the safety system are described in the operating manual PSENvip R, PSENvip E under "System Connections". Operating Manual PSSu K F FAU B, PSSu K F FAU P | 28 1003434-EN-05...
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Page 29: Communication Regarding Configuration Of The Muting End Point
[5] The user program in the safety system ends the communication. – The value of the O-data type "SensorControl" is 0x23: Communication of the muting end point was successful. Operating Manual PSSu K F FAU B, PSSu K F FAU P | 29 1003434-EN-05... - Page 30 Function description [6] The module ends communication. – The value of the I-data type "SensorInfo" is 0x23: Communication of the muting end point was successful. Operating Manual PSSu K F FAU B, PSSu K F FAU P | 30 1003434-EN-05...
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Page 31: Communication For Configuration Of Braking Ramp Monitoring
– The user program in the programmable safety system starts the communication. The value of the O-data type "SensorControl" equals 0x20 and the value of the I-data type "SensorInfo" equals 0x00. Operating Manual PSSu K F FAU B, PSSu K F FAU P | 31 1003434-EN-05... - Page 32 "Configure braking ramp monitoring" in the operating manual "PSENvip R, PSENvip E"). The value range of 1 to 250 corresponds to speeds of between 8 and 2000 mm/s. Operating Manual PSSu K F FAU B, PSSu K F FAU P | 32...
- Page 33 – The module ends communication. The value of the I-data type "SensorInfo" equals 0x21: Communication of braking ramp monitoring was successful. Operating Manual PSSu K F FAU B, PSSu K F FAU P | 33 1003434-EN-05...
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Page 34: Operating States
"Device in RUN state without error" Safety controller in the operating state "Device in RUN state without error" Fig.: INIT and IDLE state Operating Manual PSSu K F FAU B, PSSu K F FAU P | 34 1003434-EN-05... - Page 35 In the event of a minor error, PSENvip automatically switches to HALT state (see HALT state). Switching to ERROR state In the event of a major error, PSENvip automatically switches to ERROR state (see ER- ROR state). Operating Manual PSSu K F FAU B, PSSu K F FAU P | 35 1003434-EN-05...
- Page 36 MEASUREMENT Web interface Automatic reset, PSENvip reboot FW-UPDATE Minor error HALT Rectify and reset error Major error Automatic reset, PSENvip ERROR reboot Fig.: RUN state Operating Manual PSSu K F FAU B, PSSu K F FAU P | 36 1003434-EN-05...
- Page 37 The PSS 4000 user program requests/exits STANDBY state via the special module PSSu K F FAU P as follows: PowerOffTransmitter=TRUE PSENvip switches from RUN to STANDBY state. PowerOffTransmitter=FALSE PSENvip switches from STANDBY to RUN state. Operating Manual PSSu K F FAU B, PSSu K F FAU P | 37 1003434-EN-05...
- Page 38 Request STANDBY (PowerOffTransmitter=TRUE) JUSTAGE Request STANDBY (PowerOffTransmitter=TRUE) TOOL CHANGE Request STANDBY (PowerOffTransmitter=TRUE) MEASUREMENT Request STANDBY (PowerOffTransmitter=TRUE) HALT STANDBY Exit STANDBY (PowerOffTransmitter=FALSE ) Fig.: Request/exit STANDBY state Operating Manual PSSu K F FAU B, PSSu K F FAU P | 38 1003434-EN-05...
- Page 39 The firmware update option is deactivated in the web interface. Web interface: Adjustment Request ADJUSTMENT Request ADJUSTMENT HALT JUSTAGE End ADJUSTMENT Fig.: Request/end ADJUSTMENT state Operating Manual PSSu K F FAU B, PSSu K F FAU P | 39 1003434-EN-05...
- Page 40 The firmware update option is deactivated in the web interface. Web interface: Tool Change Request TOOL CHANGE Request TOOL CHANGE HALT TOOL CHANGE End TOOL CHANGE Fig.: Request/end TOOL CHANGE state Operating Manual PSSu K F FAU B, PSSu K F FAU P | 40 1003434-EN-05...
- Page 41 So for efficient operation, the time at which measurement mode is requested must be tailored to the operations of the press. Operating Manual PSSu K F FAU B, PSSu K F FAU P | 41 1003434-EN-05...
- Page 42 Function description Press controller -> PSENvip IPM Request MEASUREMENT MEASUREMENT End MEASUREMENT Fig.: Request/end MEASUREMENT state Operating Manual PSSu K F FAU B, PSSu K F FAU P | 42 1003434-EN-05...
- Page 43 In FW-UPDATE state, PSENvip will not process any requests. Request FW-UPDATE Request FW-UPDATE MEASUREMENT Request FW-UPDATE STANDBY Request FW-UPDATE HALT FW-UPDATE Reboot Automatic reset ERROR Automatic reset Fig.: Request/exit FW-UPDATE state Operating Manual PSSu K F FAU B, PSSu K F FAU P | 43 1003434-EN-05...
- Page 44 HALT state. Recoverable fault INIT/IDLE IDLE Recoverable fault Recoverable fault JUSTAGE Recoverable fault TOOL CHANGE Recoverable fault STANDBY Rectify error, reset HALT Fig.: HALT state Operating Manual PSSu K F FAU B, PSSu K F FAU P | 44 1003434-EN-05...
- Page 45 Errors on the special module PSSu K F FAU are handled on the safety controller (see op- erating manual PSSu K F FAU B, PSSu K F FAU P). No requests will be processed in ERROR state. Operating Manual PSSu K F FAU B, PSSu K F FAU P | 45 1003434-EN-05...
- Page 46 JUSTAGE Major error TOOL CHANGE Major error MEASUREMENT Major error FW-UPDATE STANDBY Major error Major error HALT Automatic reset, PSENvip ERROR reboot Fig.: ERROR state Operating Manual PSSu K F FAU B, PSSu K F FAU P | 46 1003434-EN-05...
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Page 47: Interfaces
Interfaces Interfaces Receiver interface The receiver interface transfers data between the module and the receiver. Use Pilz pre-as- sembled cable to connect the receiver (see order references). The connection is made with a Mini-I/O socket Socket Signal SerDes+ SerDes- n.c. -
Page 48: Ethernet Interface
8-pin TD+ (Transmit+) RD+ (Receive+) TD- (Transmit-) RD- (Receive-) RD+ (Receive+) TD+ (Transmit+) n.c. n.c. n.c. n.c. RD- (Receive-) TD- (Transmit-) n.c. n.c. n.c. n.c. Operating Manual PSSu K F FAU B, PSSu K F FAU P | 48 1003434-EN-05... -
Page 49: Installation
Electrostatic discharge can damage components. Ensure against discharge before touching the product, e.g. by touching an earthed, conductive sur- face or by wearing an earthed armband. 6.1.1 Dimensions Module with connector: Operating Manual PSSu K F FAU B, PSSu K F FAU P | 49 1003434-EN-05... -
Page 50: Install Compact Module
Make sure that the locking mechanism [3] is pushed downwards, connecting the module firmly to the mounting rail. On the mounting rail, slide the compact module to the left. Operating Manual PSSu K F FAU B, PSSu K F FAU P | 50 1003434-EN-05... -
Page 51: Install/Uninstall Connector
The mechanics of the connector are designed for 25 plug in/out cycles. Installation procedure: Plug the connector into the required connector strip until you hear it lock into position [1]. Operating Manual PSSu K F FAU B, PSSu K F FAU P | 51 1003434-EN-05... - Page 52 This will automatically lift the connector, which can then be removed from the module. NOTICE As you remove the connector, grasp the connector housing and not the cable harness. Fig.: Install/uninstall connector Operating Manual PSSu K F FAU B, PSSu K F FAU P | 52 1003434-EN-05...
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Page 53: Wiring
Using the screwdriver, press the actuator button down as far as it will go [4], keep it held down and pull the cable out of the plug connection [4]. Operating Manual PSSu K F FAU B, PSSu K F FAU P | 53... -
Page 54: Terminal Configuration
O 01+: Output 2, dual-pole positive-switching O 01-: Output 2, dual-pole negative-switching O 01-: Output 2, dual-pole negative-switching 0 V: 0 V (external periphery supply) Operating Manual PSSu K F FAU B, PSSu K F FAU P | 54 1003434-EN-05... - Page 55 24 V: +24 V (transmitter's supply voltage) ESY: Signal to control the transmitter's light source EON: Signal to switch the transmitter's light source on and 0 V: 0 V (periphery supply) Operating Manual PSSu K F FAU B, PSSu K F FAU P | 55 1003434-EN-05...
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Page 56: Connecting The Module
Wiring Connecting the module Interface to transmitter 24 V TRM_SYNC PSENvip TRM_ON Transmitter Input circuit for fast shutdown Foot switch, light beam devices Operating Manual PSSu K F FAU B, PSSu K F FAU P | 56 1003434-EN-05... - Page 57 Feedback loop On dual-pole outputs, both terminals (O00 +/- or O01 +/-) must be used from an output cur- rent of 2.18 A per load. Operating Manual PSSu K F FAU B, PSSu K F FAU P | 57 1003434-EN-05...
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Page 58: Function Test During Commissioning
INFORMATION The short circuit test must be performed on the load and not on the output terminal. Operating Manual PSSu K F FAU B, PSSu K F FAU P | 58 1003434-EN-05... -
Page 59: Operation
Rectify the open circuit, short test for short circuit. Possible circuit or change the faulty causes: Short circuit, or out- module. put defective. Open circuit detected on dual-pole outputs. Operating Manual PSSu K F FAU B, PSSu K F FAU P | 59 1003434-EN-05... -
Page 60: Display Elements
LNK2 TRF2 - - - No error Module is faulty External error on the inputs/out- puts or in the supply voltage for the periphery supply Operating Manual PSSu K F FAU B, PSSu K F FAU P | 60 1003434-EN-05... - Page 61 Operator logged into the system LNK1/2 - - - Network connection via the in- terface ETH1/2 inactive Green Network connection active via the interface ETH1/2 Operating Manual PSSu K F FAU B, PSSu K F FAU P | 61 1003434-EN-05...
- Page 62 Ethernet communication with the CNC inactive Green Ethernet communication with the CNC active TRF1/2 - - - No data traffic Green Data traffic is error-free Operating Manual PSSu K F FAU B, PSSu K F FAU P | 62 1003434-EN-05...
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Page 63: Display Elements For Input And Output Status
0 signal Single- pole O 02 Green 1 signal Designa- Colour Status Signal Input tion - - - 0 signal With fast shutdown Green 1 signal Operating Manual PSSu K F FAU B, PSSu K F FAU P | 63 1003434-EN-05... -
Page 64: Technical Details
-30 %/+25 % Max. continuous current that the external power supply must provide 10 A 10 A Internal supply voltage (module supply) Module's power consumption Operating Manual PSSu K F FAU B, PSSu K F FAU P | 64 1003434-EN-05... - Page 65 Max. duration of off time during self test 400 µs 400 µs Max. processing time of semicon- ductor output when signal changes from "1" to "0" 0,25 ms 0,25 ms Operating Manual PSSu K F FAU B, PSSu K F FAU P | 65 1003434-EN-05...
- Page 66 Max. reaction time of fast shutdown when signal changes from "1" to "0" (depending on the configured input filter time) 0,45 - 3,55 ms 0,45 - 3,55 ms Operating Manual PSSu K F FAU B, PSSu K F FAU P | 66 1003434-EN-05...
- Page 67 Housing IP20 IP20 Terminals IP20 IP20 Mounting area (e.g. control cab- inet) IP54 IP54 Mechanical data 312420 312421 Mounting position vertical vertical Material Bottom Front Operating Manual PSSu K F FAU B, PSSu K F FAU P | 67 1003434-EN-05...
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Page 68: Safety Characteristic Data
SC outputs (1- pole) 2-channel PL e Cat. 4 SIL CL 3 2,50E-10 SC outputs (2- pole) – PL e Cat. 4 SIL CL 3 2,39E-10 Operating Manual PSSu K F FAU B, PSSu K F FAU P | 68 1003434-EN-05... - Page 69 We recommend that you use the PAScal software tool to calculate the safety function's SIL/PL values. Operating Manual PSSu K F FAU B, PSSu K F FAU P | 69 1003434-EN-05...
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Page 70: Order Reference
Connector with spring-loaded terminals 4pin, scope of supply: 313 118 1 piece PSSu A Con 1/10 C Connector with spring-loaded terminals 1-row/10-pin, scope of 313 115 supply: 2 pieces Operating Manual PSSu K F FAU B, PSSu K F FAU P | 70 1003434-EN-05... - Page 71 Front cover Support Technical support is available from Pilz round the clock. Americas Australia Scandinavia Brazil +61 3 95600621 +45 74436332 +55 11 97569-2804 Spain Canada Europe +34 938497433 +1 888-315-PILZ (315-7459) Austria Switzerland Mexico +43 1 7986263-0 +41 62 88979-30...