Pilz PSSu E F BSW Operating Manual
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PSSu E F BSW(-T)
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Decentralised system PSSuniversal I/O
Operating Manual 21372-EN-06

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  • Page 1 PSSu E F BSW(-T) Decentralised system PSSuniversal I/O Operating Manual 21372-EN-06...
  • Page 2 Preface This document is a translation of the original document. All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made for internal purposes. Suggestions and comments for improving this documentation will be gratefully received.
  • Page 3: Table Of Contents

    General wiring guidelines 6.1.1 Mechanical connection of the base modules Terminal configuration Connecting the module Section 7 Operation Messages Display elements 7.2.1 Display elements for module diagnostics 7.2.2 Display elements for supply voltage Operating Manual PSSu E F BSW(-T) 21372-EN-06...
  • Page 4 Contents Section 8 Technical Details Safety characteristic data Service life table Section 9 Order reference Product Accessories Operating Manual PSSu E F BSW(-T) 21372-EN-06...
  • Page 5: Operating Manual Pssu E F Bsw(-T)

    Introduction Validity of documentation This documentation is valid for the products PSSu E F BSW and PSSu E F BSW-T. It is valid until new documentation is published. This operating manual explains the function and operation, describes the installation and provides guidelines on how to connect the product.
  • Page 6 Introduction INFORMATION This gives advice on applications and provides information on special fea- tures. Operating Manual PSSu E F BSW(-T) 21372-EN-06...
  • Page 7: Overview

    Failsafe switching off of the periphery supply (block switching) LEDs for: – Switch status of periphery supply – Periphery supply – Module error Application range depends on the base module T-type: PSSu E F BSW-T: for increased environmental requirements Operating Manual PSSu E F BSW(-T) 21372-EN-06...
  • Page 8: Front View

    2D code 3: Labelling strip for the terminal configuration on the base module 4: Status LEDs 5: Name of electronic module 6: Connection level 1 7: Connection level 2 8: Connection level 3 Operating Manual PSSu E F BSW(-T) 21372-EN-06...
  • Page 9 11: Round connection holes (connection levels 1, 2, 3 and 4) for connecting the signal lines 12: Mounting slot for colour marker to label the connection level (connection levels 1, 2, 3 and 4) Operating Manual PSSu E F BSW(-T) 21372-EN-06...
  • Page 10: Safety

    Assistant from Version 1.4.0. We recommend that you always use the latest version (download from www.pilz.de). The PSSu E F BSW module may be used in conjunction with the following base modules: PSSu BS 2/8 S PSSu BS 2/8 C...
  • Page 11: Safety Regulations

    In safety-related applications, please comply with the mission time T in the safety-re- lated characteristic data. When decommissioning, please comply with local regulations regarding the disposal of electronic devices (e.g. Electrical and Electronic Equipment Act). Operating Manual PSSu E F BSW(-T) 21372-EN-06...
  • Page 12: Function Description

    FS communication error Bus termination error Temperatur error: Too warm Temperatur error: Too hot Relay control error Relay error Block switching output error Overvoltage error Undervoltage error Error in the overvoltage protection diodes Operating Manual PSSu E F BSW(-T) 21372-EN-06...
  • Page 13: Functions

    The relationship between the load current and the operating temperature is illustrated in the following derating diagram. The operating point should be below the characteristic curve. Derating diagram (PSSu E F BSW): Permitted ambient temperature T dependent on load current I T [°C]...
  • Page 14: Configuration

    Function description Derating diagram (PSSu E F BSW-T): Permitted ambient temperature T dependent on load current I T [°C] I [A] Configuration Functions for block switching can be defined in the PSSuniversal Configurator on the PSS WIN-PRO system software. Block switching is addressed as an FS output in the sys-...
  • Page 15: Addressing With Safetybus P

    I/O-Group (SafetyBUS p) is set to zero. The I/O-Group switches to a STOP condition. An error telegram is then triggered on Safety- BUS p and the error is entered in the PSSuniversal error stack. Operating Manual PSSu E F BSW(-T) 21372-EN-06...
  • Page 16: Installation

    5.1.1 Dimensions 25,2 mm 8,1 mm 52,1 mm (0.992") (0.319") (2.051") 25,2 mm 72,7 mm (0.992") (2.862") Operating Manual PSSu E F BSW(-T) 21372-EN-06...
  • Page 17: Installing The Base Module

    Push the base module back [2] until you hear it lock into position. On the mounting rail, slide the base module to the left until you hear the two lateral mounting hooks on the adjacent module lock into position [3]. Schematic representation: Operating Manual PSSu E F BSW(-T) 21372-EN-06...
  • Page 18: Inserting And Removing An Electronic Module

    This is how the base module is coded. The mechanics of the electronic modules are designed for 50 plug in/out cycles. Operating Manual PSSu E F BSW(-T) 21372-EN-06...
  • Page 19: Inserting An Electronic Module

    Installation 5.3.1 Inserting an electronic module Procedure: The electronic module must audibly lock into position [1]. Mark the electronic module using the labelling strips [2]. Schematic representation: Operating Manual PSSu E F BSW(-T) 21372-EN-06...
  • Page 20: Removing An Electronic Module

    – The substitute values are used for the modules' FS outputs, with Valid Bits = FALSE. CAUTION! Sparking can cause interference and errors! Only change the module when the load is switched off! Operating Manual PSSu E F BSW(-T) 21372-EN-06...
  • Page 21: Wiring

    Power supply: 1.5 (AWG16) ... 2.5 (AWG12) – Functional earth: 1.5 (AWG16) ... 2.5 (AWG12) Use copper wiring. To prevent contact welding, a fuse should be connected before the periphery supply in- feed (see Technical details). Operating Manual PSSu E F BSW(-T) 21372-EN-06...
  • Page 22: Mechanical Connection Of The Base Modules

    Insert the screwdriver [4] into the square hole [1]. – Insert the stripped cable into the round fixing hole [2], as far as it will go [5]. – Pull out the screwdriver [6]. – Check that the cable is firmly seated. Operating Manual PSSu E F BSW(-T) 21372-EN-06...
  • Page 23 To crimp the ferrules you can use crimp pliers (crimp form A or C) conforming to EN 60947-1, such as the PZ 1.5 or PZ 6.5 from Weidmüller, for example. – Maximum torque setting: 0.8 Nm Use copper wiring. Operating Manual PSSu E F BSW(-T) 21372-EN-06...
  • Page 24: Terminal Configuration

    (12-22 linked within the base module) 13 -23: +24 V periphery sup- interrupted to the left (13-23 linked within the base module) 14 -24: C-rail supply, interrupted to the left (14-24 linked within the base module) Operating Manual PSSu E F BSW(-T) 21372-EN-06...
  • Page 25 In this case, the PSSu E F BSW registers a short circuit between 0 V of the external supply voltage and 0 V of the connected periphery supply. Error reaction: The PSSu will not start and all affected I/O-Groups (SafetyBUS p) remain in a STOP condition. Operating Manual PSSu E F BSW(-T) 21372-EN-06...
  • Page 26 0 V DC [ . . . ] +24 V DC Actuator Periphery Supply A floating actuator must be connected to the 0 V connection and to the 24 V connection of the connected periphery supply. Operating Manual PSSu E F BSW(-T) 21372-EN-06...
  • Page 27: Connecting The Module

    When using modules of type PSSu E PD in an output block, please note the following: Do not connect capacitive loads. During the power-up test, the relay contacts are tested with pulses of up to 60 ms. Operating Manual PSSu E F BSW(-T) 21372-EN-06...
  • Page 28 A maximum of SIL2 of EN IEC 61508 can be achieved. Connection example for block switching: K(n) PSSu E S 4DO 05 PSSu E F 4DI K(n) Operating Manual PSSu E F BSW(-T) 21372-EN-06...
  • Page 29: Operation

    If a module's temperature exceeds a further theshold value, the module sends an error message to the head module and triggers an I/O-Group stop. Further information on PSSu error messages is available in the online help for the PSS WIN-PRO system software. Operating Manual PSSu E F BSW(-T) 21372-EN-06...
  • Page 30: Display Elements

    Legend LED on LED off 7.2.1 Display elements for module diagnostics The module has an LED for displaying module errors ("Err" LED). Meaning Name Colour Status - - - No error Module error Operating Manual PSSu E F BSW(-T) 21372-EN-06...
  • Page 31: Display Elements For Supply Voltage

    External sup- ply voltage is 13 23 error-free 24V 24V - - - Periphery sup- ply for sub- sequent block is switched off. green Periphery sup- ply for sub- sequent block is switched on. Operating Manual PSSu E F BSW(-T) 21372-EN-06...
  • Page 32: Operating Manual Pssu E F Bsw(-T)

    240 V AC G. P. With current 3,0 A 3,0 A Voltage 24 V DC G. P. Resistive 24 V DC G. P. Resistive With current 3,0 A 3,0 A Pilot Duty 3,0 A 3,0 A Operating Manual PSSu E F BSW(-T) 21372-EN-06...
  • Page 33 11 ms 11 ms In accordance with the standard EN 60068-2-27 EN 60068-2-27 Number of shocks 1000 1000 Acceleration Duration 16 ms 16 ms Max. operating height above sea level 2000 m 5000 m Operating Manual PSSu E F BSW(-T) 21372-EN-06...
  • Page 34: Safety Characteristic Data

    PFH and PFD will need to be doubled when a safety function is calculated. All the units used within a safety function must be considered when calculating the safety characteristic data. Operating Manual PSSu E F BSW(-T) 21372-EN-06...
  • Page 35: Service Life Table

    Number of ST modules Cycles x1000 The safety-related characteristic data applies provided the number of cycles is not ex- ceeded (see technical details). Once the number of cycles is exceeded, the module must be exchanged. Operating Manual PSSu E F BSW(-T) 21372-EN-06...
  • Page 36: Order Reference

    Base module with cage clamp terminals, for use only as the 312 657 first module after the head module PSSu BS 2/8 C-T Base module with cage clamp terminals, for use only as the 314 657 first module after the head module, T-type Operating Manual PSSu E F BSW(-T) 21372-EN-06...
  • Page 37 Front cover Support Technical support is available from Pilz round the clock. Americas Australia Scandinavia Brazil +61 3 95446300 +45 74436332 +55 11 97569-2804 Spain Canada Europe +34 938497433 +1 888-315-PILZ (315-7459) Austria Switzerland Mexico +43 1 7986263-0 +41 62 88979-30...

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