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Table of Contents
Related Manuals for Pilz PIT gb Series
Summary of Contents for Pilz PIT gb Series
- Page 1 PIT gb Control and signal devices Operating Manual-1004627-EN-04...
- Page 2 Preface This document is the original document. All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made for the user's internal purposes. Suggestions and comments for improving this documenta- tion will be gratefully received.
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Page 3: Table Of Contents
Contents Introduction ..........................Validity of documentation......................Using the documentation ......................Definition of symbols......................... Overview ..........................Unit features ..........................Scope of supply ........................Safety ............................Intended use ..........................Safety regulations ........................3.2.1 Use of qualified personnel ......................3.2.2 Warranty and liability ........................ - Page 4 Contents Dimensions ..........................Technical details order no. G1000001-G1000002 ............... Technical details order no. G1000003-G1000004 ............... Technical details order no. G1000026-G1000028 ............... Technical details order no. G1000029-G1000031 ............... Technical details order no. G1000032-G1000034 ............... Safety characteristic data ..................... Order reference ........................17.1 Product .............................
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Page 5: Introduction
Introduction Introduction Validity of documentation This documentation is valid for the product PIT gb. It is valid until new documentation is published. This operating manual explains the function and operation, describes the installation and provides guidelines on how to connect the product. Using the documentation This document is intended for instruction. - Page 6 Introduction INFORMATION This gives advice on applications and provides information on special fea- tures. Operating Manual PIT gb 1004627-EN-04...
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Page 7: Overview
Overview Overview Unit features Slimline design Housing with 12-pin M12 male connector Control elements can be replaced with a new control element with the same design in the event of repair Labelling option for individual marking of the control elements Control elements finally wired and installed Can be installed in 16 different directions (see Assembly positions [... -
Page 8: Safety
Foreseeable misuse Use of the PIT gb under corrosive environmental conditions (cooling emulsions, surface treatment, gases, …) Please contact Pilz. Use of a different object than the intended key when using the key-operated pushbutton or the key switch. Blocking of the key-operated pushbutton or the key switch with a foreign body. -
Page 9: Disposal
Safety Operating personnel are not suitably qualified, Any type of modification has been made (e.g. exchanging components on the PCB boards, soldering work etc.). 3.2.3 Disposal When decommissioning, please comply with local regulations regarding the disposal of electronic devices (e.g. Electrical and Electronic Equipment Act). For your safety WARNING! Risk of injury due to loss of the safety function. -
Page 10: Function Description
Function description Function description Depending on the version, PIT gb can provide the following pushbuttons/switches to control the functions of the overall plant or machine: Emergency stop pushbutton Illuminated and unilluminated pushbuttons Key switch/key pushbutton Changeover switch For each control element, PIT gb has an individual labelling option [5] and a rotatable mounting bracket [6]. - Page 11 Function description PIT gb Pushbutton Pushbutton Pushbutton Pushbutton Signal contact LLLE Pushbutton Pushbutton Pushbutton Emergency illuminated illuminated illuminated stop CLLE y Blind plug Pushbutton Pushbutton Emergency illuminated illuminated stop BLLE y Pushbutton Pushbutton Emergency switch illuminated illuminated stop KLLE Pushbutton Pushbutton Emergency switch...
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Page 12: Assembly Positions
Function description Key switch – The key switch is used to switch two signals and secure this switching through re- moval of the key. – Three locking positions (90° to the left, start position, 90° to the right) – The key can be removed in all three positions. Key-operated pushbutton –... - Page 13 Function description The mounting brackets with which the PIT gb is fastened to the mounting surface can be turned before assembly PIT gb (see figures). Without turning the mounting brackets Turning the mounting brackets 1 x to the left Turning the mounting brackets 1 x to the Turning the mounting bracket 2 x to the right right Operating Manual PIT gb...
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Page 14: Block Diagrams
Function description Block diagrams PIT gb LLLE/PIT gb LLLP +24 V UB 0 V UB E-STOP channel 1 S4.1 E-STOP channel 1 S4.2 E-STOP channel 2 E-STOP channel 2 Pushbutton 3 LED pushbutton 3 (H3) Pushbutton 2 LED pushbutton 2 (H2) Pushbutton 1 LED pushbutton 1... - Page 15 Function description PIT gb BLLE y/PIT gb DLLE y +24 V UB 0 V UB S4.1 E-STOP channel 1 S4.2 E-STOP channel 1 E-STOP channel 2 S4.3 E-STOP channel 2 Pushbutton 3 LED pushbutton 3 (H3) Pushbutton 2 LED pushbutton 2 (H2) Key-operated pushbut- Signal contact...
- Page 16 Function description PIT gb KLLE/PIT gb WLLE +24 V UB +24 V UB 0 V UB 0 V UB S4.1 E-STOP channel E-STOP channel S4.2 E-STOP channel E-STOP channel E-STOP channel E-STOP channel E-STOP channel E-STOP channel Pushbutton 3 Pushbutton 3 LED pushbutton LED pushbutton 3 (H3)
- Page 17 Function description PIT gb LLUL +24 V UB 0 V UB LED pushbutton 4 (H4) Pushbutton 4 Not connected Not connected Pushbutton 3 Not connected Pushbutton 2 LED pushbutton 2 (H2) Pushbutton 1 LED pushbutton 1 (H1) PIT gb LLTE +24 V UB 0 V UB E-STOP channel 1...
- Page 18 Function description PIT gb CSSE +24 V UB 0 V UB E-STOP channel 1 S4.1 E-STOP channel 1 S4.2 E-STOP channel 2 E-STOP channel 2 Pushbutton 3.1 S3.1 LED pushbutton 3 S3.2 (H3) Pushbutton 2.1 S2.1 LED pushbutton 2 (H2) S2.2 Pushbutton 2.2 Pushbutton 3.2...
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Page 19: Wiring
Circuit protection shall be supplied by a fuse rated more than 4 A, or equivalent. Terminal assignment connectors NOTICE The colour marking for the connection lead only applies for the cable that Pilz supplies as an accessory Wire colour Brown Blue... -
Page 20: Installation
Installation Installation Installation of device The mounting surface must have a max. unevenness of 0.5 mm. The housing of the PIT gb must make contact with the mounting surface over at least 5 mm on both ends (see figure). 5 mm 5 mm Legend [1] Mounting surface [2] Mounting bracket... -
Page 21: Attach Coloured Caps
Installation Attach coloured caps Apply the coloured cap (provided) to the control element and press on the coloured cap un- til it noticeably engages. Ensure that the alignment marking on the coloured cap (see figure) is aligned flush with the PIT gb or at a 90°... - Page 22 Installation Legend [1] Terminating plate 4. Loosen the fixing screws of the printed circuit board and carefully lift off the printed cir- cuit board (see figures). Operating Manual PIT gb | 22 1004627-EN-04...
- Page 23 Installation 5. Loosen the threaded ring of the control element that is to be exchanged and remove the threaded ring (see figure). 1. Remove the control element on the front of the PIT gb and insert the part of the new control element.
- Page 24 Installation 4. Screw the fixing screws for the PIT gb terminating plate in again and tighten the screws with 1,8 Nm. a Make sure that the strands are not damaged, crushed or twisted here. Legend [1] Terminating plate 5. Screw the PIT gb onto the mounting surface with the fixing screws with 4 Nm. 6.
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Page 25: Commissioning
Commissioning Commissioning Connection to evaluation device Suitable Pilz evaluation devices for the actuation of the LED and reading out all control ele- ments include: PNOZmulti PSSuniversal PLC Suitable Pilz evaluation devices for the evaluation of the E-STOP: PNOZelog PNOZsigma PNOZ X The correct connection to the respective evaluation device is described in the operating manual for the evaluation device. -
Page 26: Troubleshooting
Troubleshooting Troubleshooting Error Cause Description/measure LED off 0 V voltage supply not Check the wiring of the inputs present and/or no signal and outputs and rectify wiring at corresponding input errors No output signal with control 24 V voltage supply not Check the wiring of the inputs element operation present and outputs and rectify wiring... -
Page 27: Checks And Maintenance
Checks and maintenance Checks and maintenance It is not necessary to perform maintenance work on the product in normal operation. Please return any faulty products to Pilz. Checks Monthly check Perform a manual function test [ of the PIT gb every month. -
Page 28: Dimensions
Dimensions Dimensions 73,7 49,4 Front view Side view Operating Manual PIT gb | 28 1004627-EN-04... -
Page 29: Technical Details Order No. G1000001-G1000002
Technical details order no. G1000001-G1000002 Technical details order no. G1000001-G1000002 General G1000001 G1000002 Certifications CE, EAC (Eurasian), UL/cUL CE, EAC (Eurasian), UL/cUL Self-monitored Lamp Kind Colour white white Electrical data G1000001 G1000002 Supply voltage Voltage 24 V 24 V Kind Voltage tolerance -20 %/+20 % -20 %/+20 %... - Page 30 Technical details order no. G1000001-G1000002 Environmental data G1000001 G1000002 Storage temperature Temperature range -25 - 70 °C -25 - 70 °C Climatic suitability In accordance with the standard EN 60068-2-78 EN 60068-2-78 Humidity 93 % r. h. at 40 °C 93 % r.
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Page 31: Technical Details Order No. G1000003-G1000004
Technical details order no. G1000003-G1000004 Technical details order no. G1000003-G1000004 General G1000003 G1000004 Certifications CE, EAC (Eurasian), UL/cUL CE, EAC (Eurasian), UL/cUL Self-monitored Lamp Kind Colour white white Electrical data G1000003 G1000004 Supply voltage Voltage 24 V 24 V Kind Voltage tolerance -20 %/+20 % -20 %/+20 %... - Page 32 Technical details order no. G1000003-G1000004 Key-operated pushbutton G1000003 G1000004 Utilisation category In accordance with the standard EN 60947-5-1 – DC13 at 24 V – Max. current 0,1 A – Mechanical life 30,000 cycles – Service life mechanical, key not re- moved 300,000 cycles –...
- Page 33 Technical details order no. G1000003-G1000004 Environmental data G1000003 G1000004 Protection type Housing IP65 IP65 In accordance with UL Type 1 Type 1 Mechanical data G1000003 G1000004 Mounting position Connection type M12, 12-pin male connector M12, 12-pin male connector Material Housing Fixing screws torque settings 4 Nm 4 Nm...
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Page 34: Technical Details Order No. G1000026-G1000028
Technical details order no. G1000026-G1000028 Technical details order no. G1000026-G1000028 General G1000026 G1000027 G1000028 Certifications CE, EAC (Eurasian), UL/ CE, EAC (Eurasian), UL/ CE, EAC (Eurasian), UL/ Self-monitored Lamp Kind – Electrical data G1000026 G1000027 G1000028 Supply voltage Voltage 24 V 24 V 24 V Kind... - Page 35 Technical details order no. G1000026-G1000028 Pushbutton with blank- G1000026 G1000027 G1000028 ing plate (red) Contact material – – Environmental data G1000026 G1000027 G1000028 Ambient temperature Temperature range -20 - 60 °C -20 - 60 °C -20 - 60 °C Storage temperature Temperature range -25 - 70 °C -25 - 70 °C...
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Page 36: Technical Details Order No. G1000029-G1000031
Technical details order no. G1000029-G1000031 Technical details order no. G1000029-G1000031 General G1000029 G1000030 G1000031 Certifications CE, EAC (Eurasian), UL/ CE, EAC (Eurasian), UL/ CE, EAC (Eurasian), UL/ Self-monitored Electrical data G1000029 G1000030 G1000031 Supply voltage Voltage 24 V 24 V 24 V Kind Duty cycle... - Page 37 Technical details order no. G1000029-G1000031 Environmental data G1000029 G1000030 G1000031 Ambient temperature Temperature range -20 - 60 °C -20 - 60 °C -20 - 60 °C Storage temperature Temperature range -25 - 70 °C -25 - 70 °C -25 - 70 °C Vibration Frequency 10 - 55 Hz...
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Page 38: Technical Details Order No. G1000032-G1000034
Technical details order no. G1000032-G1000034 Technical details order no. G1000032-G1000034 General G1000032 G1000033 G1000034 Certifications CE, EAC (Eurasian), UL/ CE, EAC (Eurasian), UL/ CE, EAC (Eurasian), UL/ Self-monitored Electrical data G1000032 G1000033 G1000034 Supply voltage Voltage 24 V 24 V 24 V Kind Duty cycle... - Page 39 Technical details order no. G1000032-G1000034 Environmental data G1000032 G1000033 G1000034 Ambient temperature Temperature range -20 - 60 °C -20 - 60 °C -20 - 60 °C Storage temperature Temperature range -25 - 70 °C -25 - 70 °C -25 - 70 °C Vibration Frequency 10 - 55 Hz...
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Page 40: Safety Characteristic Data
Safety characteristic data Safety characteristic data NOTICE You must comply with the safety characteristic data in order to achieve the required safety level for your plant/machine. Safety characteristic data B10d in accordance with EN ISO 13849-1:2015 130.000 and EN 62061 Operating Manual PIT gb | 40 1004627-EN-04... -
Page 41: Order Reference
Order reference Order reference 17.1 Product Product type Features Order no. PIT gb LLLE Housing with three illuminated push- M12, 12-pin male connector G1 000 001 buttons, one E-STOP and coloured caps PIT gb CLLE y Housing with blind plug, two illumin- M12, 12-pin male connector G1 000 002 ated pushbuttons, one E-STOP with... -
Page 42: Spare Part
Order reference 17.2 Spare part Product type Features Order no. PIT gb es1 E-STOP without signal contact G1 000 005 PIT gb es2 E-STOP with signal contact G1 000 011 PIT gb push button Pushbutton, illuminated G1 000 006 PIT gb key button Key-operated pushbutton G1 000 007 PIT gb key switch... - Page 43 Order reference Product type Features Connector X1 Connector X2 Connector X3 Order no. PSEN cable M12, 12-pin fe- 570 350 M12-12sf 2m male con- nector, straight PSEN cable M12, 12-pin fe- 570 351 M12-12sf 3m male con- nector, straight PSEN cable M12, 12-pin fe- 570 352 M12-12sf 5m...
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Page 44: Ec Declaration Of Conformity
European Parliament and of the Council. The complete EC Declaration of Conformity is available on the Internet at www.pilz.com/downloads. Authorised representative: Norbert Fröhlich, Pilz GmbH & Co. KG, Felix-Wankel-Str. 2, 73760 Ostfildern, Germany Operating Manual PIT gb...