Jetter JetMove 3000 User Manual
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Jetter JetMove 3000 User Manual

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JetMove 3000 Supply Unit
608880299
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Summary of Contents for Jetter JetMove 3000

  • Page 1 User Manual JetMove 3000 Supply Unit 608880299 We automate your success...
  • Page 2 In the case of modifications, further developments or enhancements to products shipped in the past, a revised docu- ment will be supplied only if required by law, or deemed appropriate by Jetter AG. Jetter AG shall not be liable for any errors either in form or content, or for any missing updates, as well as for any damage or detriment resulting from such failure.
  • Page 3 JetMove 3000 Supply Unit Navigating through this document In order that you can commission your new JM-3000 supply unit as quickly and smoothly as possible, we ask that you first read through this user manual thoroughly and carefully. Step Action...
  • Page 4 JetMove 3000 Supply Unit Order code The item designation provides you with information about the specific design variant of the supply unit delivered to you. You can take the meaning of the individual positions in the item designation from the following order code.
  • Page 5 JetMove 3000 Supply Unit Manufacturing data You will find the serial number on the nameplate of JM-3000 supply unit, from which you can read the date of manufacture according to the following code. The location of the nameplate on the JM-3000 can be seen on Fig.
  • Page 6 JetMove 3000 Supply Unit Fig. 0.3 Position of nameplate - JM-3000 (T) A second nameplate (T1) with only the most important information is located on the top of the busbar cover. This means that the nameplates are readable even when the devices are installed in a row.
  • Page 7 JetMove 3000 Supply Unit Scope of delivery The scope of delivery includes: JM-3000 supply unit Prefabricated connecting cables for communication between supply unit and servo amplifier Pre-installed busbar elements for 24 V controller supply voltage (U ) and DC link supply (U...
  • Page 8 JetMove 3000 Supply Unit Pictograms Pictograms are used in this manual to improve orientation; their meaning is described in the following table. The meaning of each pictogram is always the same even when it appears without text such as when it is placed next to a connection diagram.

  • Page 9: Table Of Contents

    JetMove 3000 Supply Unit Table of Contents Table of Contents Safety ..........................13 1.1 Measures to ensure your safety .....................13 1.2 Warning symbols ........................14 1.3 Intended Use ..........................15 1.4 Usage other than intended .....................15 1.5 EC declaration of conformity ....................16 1.6 Responsibility .........................17...
  • Page 10 Table of Contents JetMove 3000 Supply Unit 3.7.2 IT networks ........................43 3.8 AC mains connection of 24 V switch-mode PSU ..............44 3.8.1 Layout top side X1 and X2 ..................45 3.9 Brake chopper connection .....................46 3.9.1 Connecting an external brake resistor ...............46 3.9.2...
  • Page 11 JetMove 3000 Supply Unit Table of Contents A.5.1 CE certification ......................69 A.5.2 UL certification ......................69 A.5.3 Retroactive grid load due to harmonics ..............69 A.6 Accessories..........................70 A.6.1 Connection cables for communication ..............70 A.7 Line filters ..........................71 A.7.1 Selection guide for line filters ..................71 A.7.2...
  • Page 12 Table of Contents JetMove 3000 Supply Unit Jetter AG...

  • Page 13: Safety

    Safety JetMove 3000 Supply Unit Safety Measures to ensure your safety The following instructions must be read before initial commissioning to avoid personal injury and/or dam- age to property. Observe the safety instructions at all times. Read the operating instructions first! Do not start the implementation until you have understood these ‚...

  • Page 14: Warning Symbols

    JetMove 3000 Supply Unit Safety Personal qualifications: To avoid personal injury and damage to property, only qualified per- ‚ sonnel with electrical engineering training may work on the device. The qualified person must be familiar with the operating instructions ‚...

  • Page 15: Intended Use

    Safety JetMove 3000 Supply Unit Intended Use The JM-3000 supply unit is a component designed for installation in industrial and commercial plants and machines. Installation is only permitted in stationary equipment. The JM-3000 multi-axis motion system consists of at least one supply unit and at least one servo ampli- fier.

  • Page 16: Ec Declaration Of Conformity

    Elektrische, thermische und energetische Anforderungen; Adjustable speed electrical power drive systems - Safety requirements - Electrical, thermal and energy; Zur Zusammenstellung technischer Unterlagen bevollmächtigte Person Authorised person for compiling technical files Jetter AG, Gräterstr. 2, D-71642 Ludwigsburg Ort / place: Ludwigsburg Datum / date: 06.07.2020...

  • Page 17: Responsibility

    Maintenance procedures are not required. In the event of a fault, the device must be replaced and re- turned to the manufacturer. Repairs Only authorized repair centers are permitted to carry out repairs. Unauthorized tampering can lead to death, personal injury and damage to property. The warranty provided by Jetter AG is rendered void. Jetter AG...

  • Page 18: Mechanical Installation

    JetMove 3000 Supply Unit Mechanical installation Mechanical installation Mounting instructions NOTICE MOISTURE OR FOREIGN OBJECTS CAN DAMAGE THE DEVICE FAILURE TO AVOID FOREIGN OBJECTS OR MOISTURE FROM ENTERING THE DEVICE COULD RESULT IN DAMAGE TO THE DEVICE Avoid at all costs that ƒ...

  • Page 19: Order And Arrangement

    Mechanical installation JetMove 3000 Supply Unit 2.1.1 Order and arrangement The following basic guidelines apply to the arrangement and installation of the supply unit and servo amplifiers: Line-up and order The devices can be mounted directly next to each other and without any gaps between them. They ƒ...

  • Page 20: Mounting Clearances

    JetMove 3000 Supply Unit Mechanical installation Mounting clearances NOTICE DAMAGE TO THE DEVICE DUE TO INCORRECT INSTALLATION IGNORING THE INSTRUCTION COULD RESULT IN DAMAGE TO MATERIAL. ƒ The minimum clearances shown in the following figure apply to both supply units and servo amplifiers.

  • Page 21: Cooling Of Devices

    Mechanical installation JetMove 3000 Supply Unit Cooling of devices Cooling air must be able to flow unhindered through the unit (interior and heat sink). When installing the unit in a control cabinet with natural convection (= heat loss is dissipated to the outside via the control cabinet walls), always provide an internal fan.

  • Page 22: Mounting Wall-Mount Devices

    JetMove 3000 Supply Unit Mechanical installation Mounting wall-mount devices Step Action Comment Arrange the units on the mounting plate as shown Fig. 2.1. This is necessary to be able to connect the DC link Align all devices of the multi-axis system in one busbars.
  • Page 23 Mechanical installation JetMove 3000 Supply Unit Fig. 2.4 Dimensioned drawing of JM-3000 Supply unit BG1 (dimensions see Table 2.1) Jetter AG...
  • Page 24 JetMove 3000 Supply Unit Mechanical installation Fig. 2.5 Dimensioned drawing of JM-3000 Supply unit BG2 (dimensions see Table 2.1) Jetter AG...

  • Page 25: Mounting Coldplate Devices

    Mechanical installation JetMove 3000 Supply Unit Mounting ColdPlate devices Step Action Comment Arrange the units on the mounting plate as shown This is necessary to be able to connect the DC link in Fig. 2.1. busbars. Align all devices of the multi-axis system in one For specifications for mounting distances see line along the upper edge of the device.
  • Page 26 Mechanical installation JetMove 3000 Supply Unit Fig. 2.6 Dimensioned drawing of JM-3000 Supply unit BG1 ColdPlate (dimensions see Table 2.2) Jetter AG...
  • Page 27 Mechanical installation JetMove 3000 Supply Unit Fig. 2.7 Dimensioned drawing of JM-3000 Supply unit BG2 ColdPlate (dimensions see Table 2.2) Jetter AG...

  • Page 28: Mounting The Unit On The Cooler

    JetMove 3000 Supply Unit Mechanical installation 2.5.2 Mounting the unit on the cooler For optimum heat transfer from the rear wall of the unit to the corresponding cooler, a heat conducting film is already glued onto the cooling plate of the unit (see Fig. 2.8). The film is laminated with aluminum towards the cooler.

  • Page 29: Dimensioning Of The Cooler

    Mechanical installation JetMove 3000 Supply Unit FAILURE TO OBSERVE THE ENVIRONMENTAL CONDITIONS NOTICE COULD RESULT IN DAMAGE TO THE DEVICE IGNORING THE INSTRUCTION COULD RESULT IN DAMAGE TO MATERIAL. ƒ Do not install supply units in areas where they will be exposed to constant shocks.

  • Page 30: Installation

    JetMove 3000 Supply Unit Installation Installation Notes on installation Qualified personnel The installation must be carried out by qualified personnel who is trained in electrical engineering and have been instructed in accident prevention measures. During the installation work avoid at all costs that ...

  • Page 31: Installation To Emc Rules

    − Twist cables of the same electric circuit. − Avoid unnecessarily long cable lengths and loops. NOTE: If third-party interconnectors are used, they must be at least equivalent to those of Jetter AG. However, Jetter AG cannot guarantee stable and safe operation with such cables. Grounding measures ƒ...
  • Page 32 Fig. 3.1 Example: Shielding of control line connections Additional information can also be found in the description of the respective connection. If you would like more detailed information about installation, please contact the Jetter hotline (see „4.2 Hotline, support & service“ on page 57).

  • Page 33: Overview Of Connections

    Installation JetMove 3000 Supply Unit Overview of connections The following layout shows the positions of the connectors and terminals of the JM-3000 supply unit. For better orientation, the names of the connectors and terminals are marked with an abbreviation. 24 V DC / GND DC Link +/- Fig.
  • Page 34 JetMove 3000 Supply Unit Installation Abbreviation Function Details 24 V DC / GND 24 V control supply output via busbar See Section 3.10. DC Link +/- DC link supply output via busbar See Section 3.10. Brake resistor connection See Section 3.8.

  • Page 35: Connecting The Protective Earth Conductor

    Installation JetMove 3000 Supply Unit Connecting the protective earth conductor Step Action Comment Since the leakage current is >3.5 mA, the following Every device in the axis group must be grounded! applies to the PE connection: • Connect the PE connections of the supply •...

  • Page 36: Connection Diagram

    JetMove 3000 Supply Unit Installation 3.4.2 Connection diagram Netz/Line Last/Load Fig. 3.3 Protective earth conductor connection of the JM-3000 system 1) Supply unit 2) Servo amplifier 3) Servo amplifier 4) Line reactor 5) Line filter 6) Grounding in series from below 7) Alternative ground connection from above 8) Series grounding using PE connectors.
  • Page 37 Installation JetMove 3000 Supply Unit Netz/Line Last/Load Fig. 3.4 Connection of the JM-3000 system with two PE lines 1) Supply unit 2) Servo amplifier 4) Line reactor 5) Line filter 6) Double grounding connection 8) Series grounding using PE connectors...

  • Page 38: Electrical Isolation Concept

    JetMove 3000 Supply Unit Installation Electrical isolation concept All control connections are designed as a safety extra-low voltage circuits (PELV) and must only be operated with such PELV voltages according to the respective specification. This means a reliable protection from electric shock on the control side.
  • Page 39 Installation JetMove 3000 Supply Unit +24 V PELV 24 V PELV DC Link+ DC Link - ϑ n.c. PELV PELV PELV ϑ ϑ X5.1 X5.2 PELV PELV PELV PELV PELV PELV PELV PELV Mains Mains ϑ Motor n.c. L1.1 L1.1 L2.1...

  • Page 40: Ac Mains Connection (Power Supply)

    Typically, a suitable line filter for the entire control cabinet is used for suppressing conducted high-fre- quency interference. For separate interference suppression of the JM-3000 system, an optimized line filter by Jetter AG must be connected to connector X8 (Line IN) of the supply unit. For dimensioning, the supply current on the one hand and the sum of the motor cable lengths on the other are decisive.

  • Page 41: Layout Bottom X7 And X8

    Installation JetMove 3000 Supply Unit 3.6.1 Layout bottom X7 and X8 Fig. 3.7 Layout BG 1 (bottom) Fig. 3.8 Layout BG 2 (bottom) Power supply Mains connection X8 Ter- Ref. Specification Terminal block - BG 1 minal Line IN • 3 x 400 ... 480 V AC •...

  • Page 42: Residual Current Devices

    JetMove 3000 Supply Unit Installation Ter- Ref. Specification Terminal block - BG 2 minal Line IN • 3 x 400 ... 480 V AC • Approx. 3 x 50 A current con- sumption • Cable cross section: 16 mm maximum •...

  • Page 43: Operation In Special Networks

    If you intend to operate the JM-3000 in networks other than TN or TT, please contact us. Your sales representative or application engineer at Jetter AG will be pleased to provide you with information on the boundary conditions that must be met (e.g. compliance with the EMC Directive, effects on CE and the safety functions, etc.).

  • Page 44: Ac Mains Connection Of 24 V Switch-Mode Psu

    JetMove 3000 Supply Unit Installation NOTICE DAMAGE TO THE DEVICE DUE TO INCORRECT OPERATION OPERATION AT 400/480 V SUPPLY VOLTAGE IS NOT ALLOWED ƒ In the event of a ground fault, the voltage is as twice as high. Clearances and creepage distances according to EN 61800-5-1 are no longer maintained.

  • Page 45: Layout Top Side X1 And X2

    Installation JetMove 3000 Supply Unit 3.8.1 Layout top side X1 and X2 Fig. 3.9 Layout BG 1 (top view) Fig. 3.10 Layout BG 2 (top view) Jetter AG...

  • Page 46: Brake Chopper Connection

    JetMove 3000 Supply Unit Installation Brake chopper connection In generator operation, e.g. when the drive is braking, the motor feeds energy back into the servo amplifi- er. This increases the voltage in the DC link. If the voltage exceeds a threshold value, the internal braking transistor in the supply unit is switched on and the regenerative energy is converted into heat by means of a brake resistor.
  • Page 47 Installation JetMove 3000 Supply Unit DAMAGE TO THE EXTERNAL BRAKE RESISTOR DUE TO LACK NOTICE OF TEMPERATURE MONITORING THIS HAZARD, IF NOT AVOIDED, MAY RESULT IN OVERHEATING OF THE EXTERNAL BRAKE RESISTOR. ƒ The external brake resistor must have a temperature monitor (Klix- on) for temperature monitoring which must be connected to X1-J.

  • Page 48: Connection Example With External Brake Resistor

    JetMove 3000 Supply Unit Installation 3.9.2 Connection example with external brake resistor (11) Supply unit (15) External brake resistor JBR X1 Terminal for brake resistor with thermal contact (Klixon) (16) Mounting plate (grounded) Fig. 3.11 Brake resistor connection with thermal contact (X1) 3.10 24 V DC output (X2 top)

  • Page 49: Busbar Connection Of The Supply Voltages

    ƒ Make sure that all connections have good contact and are screwed tight (2.1 Nm) so that they cannot come loose by themselves. Note: Jetter AG does not assume any liability for stable and safe operation when using connecting elements that do not comply with the specifications. Jetter AG...

  • Page 50: Control Voltage Supply

    JetMove 3000 Supply Unit Installation 3.11.1 24 V control voltage supply Fig. Specification JM-3000 JM-3000 supply unit servo amplifier • U = +24 V DC ± 20% stabilized and smoothed • Permanent output power of the switch-mode power supply unit (SNT) max.

  • Page 51: Overview Of Busbar Connections

    Installation JetMove 3000 Supply Unit 3.11.3 Overview of busbar connections Fig. 3.14 Busbar covers DANGER! DANGER TO LIFE DUE TO ELECTRICAL VOLTAGE IGNORING THESE INSTRUCTIONS WILL RESULT IN INJURY OR DEATH. ƒ Operation of the multi-axis system is only permitted when the busbar covers are closed! It is also important that the side covers (A) are inserted.

  • Page 52: Control Connections (Front Panel)

    JetMove 3000 Supply Unit Installation 3.12 Control connections (front panel) Step Action Comment For this, use the supplied XCOM cable. Establish a connection between terminal X3 of See Appendix the supply unit and X3 of the first servo amplifier (cross communication).

  • Page 53: Specification Of Cross Communication Terminal (X3)

    Installation JetMove 3000 Supply Unit 3.12.1 Specification of cross communication terminal (X3) Ref. Terminal Specification Details Cross-communication output (RJ10 connector), XC OUT internal RS485 network for communication with servo JM-3000 User Manual amplifiers Item no. 60880296 NOTE: X3 connections are used exclusively for internal communication between the supply unit and the servo amplifiers.

  • Page 54: Commissioning

    JetMove 3000 Supply Unit Installation 3.13 Commissioning 3.13.1 Connection example - Supply unit/servo amplifier +24 V 24 V ϑ DC Link+ DC Link - n.c. ϑ ϑ X5.1 X5.2 n.c. L1.1 L1.1 L2.1 L2.1 L3.1 L3.1 17 18 Motor Motor Motor ϑ...
  • Page 55 Installation JetMove 3000 Supply Unit Key to connection example Designation Mains fuses for DC link supply Mains fuse for switch-mode power supply unit (3.1) Mains contactor (NO) (3.2) Mains contactor (NC) to disconnect the switch-mode PSU Programmable switching contact for mains contactor...

  • Page 56: Diagnostics

    JetMove 3000 Supply Unit Diagnostics Diagnostics Axis status LEDs Voltage LED red (ERR) Error status of supply module (blink code) LED green (voltage) Mains supply present Fig. 4.1 Meaning of status LEDs NOTE: You will find details on the LED messages in the online help for JetSym.

  • Page 57: Hotline, Support & Service

    Diagnostics JetMove 3000 Supply Unit Hotline, support & service Our hotline can provide you with fast, specific assistance if you have any technical queries relating to project planning or commissioning of the supply unit. Please collect the following information prior to making contact:...

  • Page 58: Design Variants

    JetMove 3000 Supply Unit Design variants Design variants 24 V support in case of line loss Applies to JM-3Pxx-P2 5.1.1 Purpose of the function The "24 V support in case of line loss" function is used to bring the moving masses of a mechanical sys- tem (e.g.

  • Page 59: Model With Integrated Brake Resistor

    Design variants JetMove 3000 Supply Unit Model with integrated brake resistor Applies to JM-3Pxx-R1 5.2.1 Purpose of this design variant In generator operation, e.g. when the drive is braking, the motor feeds energy back into the servo ampli- fier. This increases the voltage in the DC link. If the voltage exceeds a threshold value, the internal braking transistor in the supply unit is switched on and the regenerative energy is converted into heat by means of a brake resistor.
  • Page 60 JetMove 3000 Supply Unit Design variants Current consumption of 24 V control supply Device JM-3P10 JM-3P10.C1 JM-3P22 JM-P22-C1 Cooling system Wall-mount Cold plate Wall-mount Cold plate Current consumption, 0.7 A 0.4 A 1.0 A 0.5 A 24 V control supply Table 5.13 Current consumption of 24 V control supply...
  • Page 61 Design variants JetMove 3000 Supply Unit Jetter AG...

  • Page 62: A Appendix

    JetMove 3000 Supply Unit Appendix A.1 Technical data - Supply unit BG 1 Device JM-3P10/JM-3P10-C1 Input, mains side Mains voltage ± 10 %, 3 times 230 V AC 400 V AC 480 V AC Continuous current [A 23 A 23 A...

  • Page 63: Technical Data - Brake Chopper Bg 1

    JetMove 3000 Supply Unit INFO In the overall axis group, a DC link capacitance of ≥ 100 μF/kW (for 3 x 400 V) or ≥ 170 μF/kW (for 3 x 230 V), referred to the highest rated power that oc- curs, must be provided.

  • Page 64: Technical Data - Supply Unit Bg 2

    JetMove 3000 Supply Unit A.2 Technical data - Supply unit BG 2 Device JM-3P22/JM-3P22-C1 Input, mains side Mains voltage U ± 10 %, 3 times 230 V AC 400 V AC 480 V AC Continuous current [A ], typically 46 A...

  • Page 65: Technical Data - Brake Chopper Bg 2

    JetMove 3000 Supply Unit A.2.1 Technical data - Brake chopper BG 2 Device JM-3P22/JM-3P22-C1 Mains voltage 230 V AC 400 V AC 480 V AC Power electronics - brake chopper Operating point - brake chopper 411 V 652 V 765 V...

  • Page 66: Ambient Conditions

    JetMove 3000 Supply Unit A.3 Ambient conditions Ambient conditions JM-3000 Supply unit Degree of protection Device: IP20 - except for terminals: IP10 (touch protection back of hand) Accident prevention regulation According to local regulations (e.g. BGV A3 in Germany) Up to 1000 m above NSL without derating, above 1000 m NSL with derating Installation altitude (1% per 100 m, max.
  • Page 67 JetMove 3000 Supply Unit Mechanical conditions JM-3000 Supply Unit To EN 61800-2, IEC 60721-3-2 class 2M1 Frequency [Hz] Amplitude [mm] Acceleration [m/s²] Vibration limit during trans- 2 ≤ f < 9 Not applicable port 9 ≤ f < 200 Not applicable 200 ≤...

  • Page 68: Derating At T ≥ 40 °C

    JetMove 3000 Supply Unit A.4 Derating at T ≥ 40 °C unom If the multi-axis system is operated outside the specified maximum ambient temperature (T ), the out- unom put power of the supply unit must be reduced as a function of the higher ambient temperature; this reduc- tion will have an effect on the current in the DC link connections.

  • Page 69: Certifications

    JetMove 3000 Supply Unit A.5 Certifications A.5.1 CE certification The JM-3000 supply unit meets the requirements of the Low Voltage Directive 2006/95/EU and the prod- uct standard EN 61800-5-1. The JM-3000 supply unit thus meets the requirements for installation in a machine or plant as defined by the Machinery Directive 2006/42/EU.

  • Page 70: Accessories

    JetMove 3000 Supply Unit A.6 Accessories We have supplemented the JM-3000 system with great number of accessories. Important components are, for example: Synchronous servo motors Prefabricated motor cables Prefabricated encoder cables Data cables for fieldbus and cross communication Connector sets PC user software - e.g.

  • Page 71: Line Filters

    JetMove 3000 Supply Unit A.7 Line filters Compliance with the EMC Directive Commissioning, i.e. the commencement of the intended use, is only permitted if the EMC Directive (2014/30/EC) is complied with. The installer/operator of the machine and/or plant must provide proof of compliance with the protective goals required by the standard.
  • Page 72 JetMove 3000 Supply Unit Example The system in which interference is to be eliminated consists of six axes each with 4 m motor cable length and is operated with automatically switched clock frequency at a maximum of 8 kHz in residential environ- ments.
  • Page 73 JetMove 3000 Supply Unit Power input current ≤ 25 A Max. motor cable length [m] JEMC25.120-UR JEMC25.240-UR JEMC25.600-UR JEMC25.120-UR JEMC25.240-UR JEMC25.600-UR JEMC25.240-UR Category JEMC25.120-UR JEMC25.120-UR JEMC25.120-UR Max. motor cable length [m] Category JEMC25.240-UR JEMC25.600-UR JEMC25.600-UR JEMC25.240-UR Jetter article designation Jetter item no.

  • Page 74: Line Filter Selection - Leakage Capacitance

    Therefore, typical application scenarios were assumed for the development of the filters and the capaci- tances of Jetter motor cables and motors used as the basis to produce typical total capacitances for which the filters were designed. To Jetter components the following applies: Jetter cables have a value of 0.47 nF/m...
  • Page 75 JetMove 3000 Supply Unit Jetter AG...
  • Page 76 Jetter AG Graeterstrasse 2 71642 Ludwigsburg, Germany Phone +49 7141 2550-0 Fax +49 7141 2550-425 info@jetter.de www.jetter.de We automate your success...

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