Table Of Contents - Car-O-Liner CTR9 Instruction Manual

Car-O-Liner Group AB
4
Contents
1 Introduction ....................................................................... 7
1.1 General ............................................................................................... 7
1.2 Welder overview .................................................................................. 8
1.3 Marking ................................................................................................ 9
2 Safety ............................................................................... 10
2.1 General ............................................................................................. 10
2.2 Warnings and important notices ........................................................ 10
2.3 Safety signs ....................................................................................... 17
2.3.1 Placement of safety signs ................................................... 18
2.4 Safety devices ................................................................................... 19
2.4.1 Cooling ............................................................................... 19
2.4.2 Overheat protection ............................................................ 19
2.4.3 Hazards from elecromagentic disturbances ........................ 20
3 Installation ....................................................................... 22
3.1 General ............................................................................................. 22
3.2 Packaging and delivery inspection .................................................... 22
3.3 Welder assembly ............................................................................... 23
3.3.1 C-Tong holder assembly .................................................... 24
3.4 Connection of electrical supply .......................................................... 25
3.4.1 Grounding risk .................................................................... 27
3.5 Connection of air supply .................................................................... 28
3.6 Connection and disconnection of the welding cable .......................... 29
3.7 Filling of cooling liquid ....................................................................... 31
3.8 Draining the cooling system ............................................................... 32
3.9 C-Tong transformer gun .................................................................... 33
3.9.1 Rotating the C-Tong gun .................................................... 34
3.9.2 Rotating the C-Tong handle ............................................... 36
3.10 C-Tong accessories: electrode yokes ................................................ 37
3.11 C-Tong accessory: A-Tong (optional) ................................................ 38
3.12 Multi function gun (optional) ............................................................... 39
3.13 Support arm ....................................................................................... 40
3.13.1 Working with the C-Tong hanging from the support arm .... 41
3.13.2 Moving the machine with support arm ................................ 42
3.14 Transport ........................................................................................... 43
3.15 Storage .............................................................................................. 44
4 Operation ......................................................................... 45
4.1 Before you begin welding .................................................................. 45
4.2 Starting the welding machine ............................................................. 46
4.3 Using the C-Tong trigger button ........................................................ 47
4.3.1 Calibrating the welder ......................................................... 48
4.4 C-Tong LED indicators and reset button ............................................ 49
4.5 Preparing the C-Tong for welding operation ...................................... 50
4.5.1 Changing the C-Tong electrode yoke ................................. 50
4.5.2 Changing the C-Tong electrodes ........................................ 53
4.5.3 Changing the C-Tong electrode caps ................................. 55
4.5.4 Converting C-Tong to A-Tong ............................................ 57
CTR9
49023, EN - rev. 4, 2020-01