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Welding System
CTR12000
Car-O-Liner CTR12000 Manuals
Manuals and User Guides for Car-O-Liner CTR12000. We have
2
Car-O-Liner CTR12000 manuals available for free PDF download: Instruction Manual
Car-O-Liner CTR12000 Instruction Manual (48 pages)
Brand:
Car-O-Liner
| Category:
Welding System
| Size: 5.79 MB
Table of Contents
Table of Contents
4
1 General
6
About this Manual
6
Previous Knowledge and Experience
6
Use to the Intended Purpose
7
Brief Description of the Welding Machine
8
Design
8
Welding Power Source
9
Optional Equipment
10
2 Safety
11
Safety Instructions
11
Warning and Danger Signs and Terms
12
Welding Hazards
12
Electrical Hazards
13
Hazards from Electromagnetic Disturbances
14
Fires and Explosions
15
Hazards from Heat
16
Hazards from Noise
16
Organizational Measures
17
Informal Safety Precautions
17
Personal Safety Precautions
17
Admitted Operators
17
Safety Precautions at the Machine Installation Site
18
Protection Equipment
18
Warranty and Liability
18
Informative Material
19
3 Installation
20
Delivery
20
Incoming Inspection
20
Packing
20
Electrical Connection
21
Compressed Air Supply
22
Transport
22
Storage
23
Using of the Optional Support Arm and Balancer (Included in the VAS 6755 and BMW Version)
23
4 Welding Machine Set-Up
25
Preparing the C-Tong for Welding Operation
25
Motional Mechanism
26
C- Clamps
26
Appliance Multifunction Gun (Option)
27
Spotting
28
Dent Pulling
28
Heating up Steel Sheets for Shrinking or Stiffening
29
Stud Welding
29
Power Source Set-Up
30
Coolant
30
Compressed Air Supply
33
5 Machine Start-Up
34
6 Technical Specifications
35
7 Maintenance and Upkeep
38
8 Dismantling and Salvage
40
9 Service
41
10 Spare Parts
42
Power Source CTR12000
42
Multifunction Gun (Optional)
45
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Car-O-Liner CTR12000 Instruction Manual (53 pages)
Brand:
Car-O-Liner
| Category:
Welding System
| Size: 2.12 MB
Table of Contents
Table of Contents
4
1 Operation
5
General
5
Display (1)
5
Key-Operated Switch (2)
5
Soft Keys (3)
6
Rotary Encoder (4)
6
LED Indicators (5-10)
6
USB- Device (11)
7
LED Indicators (12-15) / Reset Button Q
7
Selector Switch for "Welding Power" I/Ka (18)
8
Selector Switch "Time" T/S (19)
9
2 Welding Menus
10
General
10
Starting the Welding Machine
11
Operating Mode "AUTO" (Running Mode)
11
Operating Mode "EDIT" (Modification Mode)
11
Operating Mode "Expert
11
3 Welding Processes
13
Fully Automatic: VISION / VISION ED COAT
13
Semi Automatic: ELMA-QS
22
Pre Spot Operation Program
26
Optional Settings
27
Manual: STANDARD (Conventional Resistance Spot Welding)
28
Using Edge Welding Caps
29
Multi-Function Welding Gun (Optional Tool): SINGLE
30
Special Automaker Programs
32
Further Adjustments
34
Description of Settings in the "ELMA QS" Mode
34
Welding Process Segments in ELMA-QS Mode
35
Welding Process Segments in the "VISION" Mode
35
Editing Synergy Characteristics in the "ELMA QS" Mode
36
Definition of "Welding Power Characteristics
36
Editing Synergy Characteristics in the "VISION" Mode Definition of "Welding Power Characteristics
39
Options
40
General
40
Working with "Jobs
41
USB- Drive
44
Welding Program Management
45
Machine Shut-Down
48
4 Troubleshooting
49
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