Acceptance Test Procedure Checklist - Omni 4000 Series Installation Manual

6.6

Acceptance Test Procedure Checklist

Use the Acceptance Test Procedure Checklist as a guide for developing an acceptance test
procedure. Check the box if an item applies to your factory or site acceptance test. This checklist
provides some common actions and items required during flow computer acceptance testing:
☐ Confirm project-specific documentation is on-site and available.
☐ Perform a visual inspection of equipment:
−
Confirm that the flow computer has no mechanical damages (scratches, dents, etc.).
−
The serial numbers of the flow computer and modules match the numbers in the
in-house report.
−
The instrument and communication cable is wired to the back panel according to
project diagrams.
☐ Verify that the tools needed for the test are onsite:
−
The laptop for the test includes a fully licensed and current version of OMNICONNECT.
−
Equipment needed for the test is onsite and calibrated (Table 6-1).
☐ Apply power to the flow computer:
−
Verify that the front panel screen turns on and the diagnostic LEDs are lit.
−
Test the functionality of the front panel navigation keys.
☐ Establish communications with OMNICONNECT.
☐ Review the configuration to confirm that it matches project-specific requirements.
☐ Download and save an 'as found' configuration report.
☐ Apply live signals to process variables and perform an input/output calibration
☐ Compare the analog input to the output results:
−
Volumetric flow rates
−
Temperatures, pressures and density
☐ Confirm that the measurement algorithm table is correct:
−
The output results meet the applied standard.
−
Record any discrepancies.
☐ Function test alarms:
−
Test process alarms by actuating at set limits.
−
Clear and reset.
☐ Verify that the active alarms are captured and clear, as expected.
☐ Ready the flow computer for final commissioning.
−
Download and save an 'as left' report.
−
Reset RAM to clear all totalizers.
−
Reapply the 'as left' configuration.
For FAT testing, in lieu of live product, simulate inputs for flow, temperature,
pressure and density.
6-4
OMNI 4000/7000 Installation Guide – Rev H
Acceptance Testing Guidelines