Table of Contents
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Contents
Models............................................................... 3
Approved System Components ........................... 3
Related Manuals ................................................ 3
Warnings ........................................................... 4
Introduction ........................................................ 7
Controller Features and Options .......................... 7
Installation.......................................................... 7
Interlocks..................................................... 7
Installation Options ...................................... 9
Pre-Installation Steps .......................................... 14
Ventilate the Spray Booth ............................. 14
Install the Rotary Applicator .......................... 14
(Waterborne Only) .......................... 14
Mount the Controller ........................................... 15
Location ...................................................... 15
Mounting ..................................................... 15
Grounding ................................................... 16
Controller Connections........................................ 17
Overview ..................................................... 17
Connections ................................................ 18
Discrete I/O ........................................................ 20
Isolation ...................................................... 20
I/O Grounding .............................................. 20
Remote Input Operation ............................... 20
Remote Output Operation............................. 20
Discrete I/O in CAN Mode ............................ 20
Signals ........................................................ 21
Analog Inputs .............................................. 25
Analog Outputs ............................................ 25
Digital Inputs................................................ 26
Digital Outputs ............................................. 26
Discrete I/O Interface Connections ................ 27
Operation Modes and Timing Diagrams ............... 28
Standby Mode ............................................. 29
Safe Position Mode ...................................... 30
Spray Mode ................................................. 32
Error Handling Mode .................................... 34
Purge Mode................................................. 36
Controller Display and Features........................... 38
Screen Areas............................................... 38
Icons ........................................................... 38
2
Input Keys and Switches .............................. 39
Additional Features ...................................... 39
Setup................................................................. 41
Setup Screen 0 (System Type) ..................... 43
Setup Screen 1 (Electrostatics Control
Mode) ............................................ 43
Setup Screen 2 (Remote Interface) ............... 44
Setup Screen 3 (Analog Input Type
Select) ........................................... 45
Setup Screen 4 (Analog Output Type
Select) ........................................... 45
Setup Screen 5 (Digital Output Type
Select) ........................................... 46
Setup Screen 6 (CAN Purpose ID) ................ 46
Setup Screen 7 (Log Level) .......................... 47
Setup Screen 8 (Averaging Interval) .............. 47
Setup Screen 9 (Blanking Time).................... 48
Setup Screen 10 (Discharge Timer) .............. 48
Setup Screen 11 (Transition Time) ................ 49
Operation ........................................................... 50
System Start-up ........................................... 50
Presets........................................................ 50
Run Screen 1 (Electrostatic Readings) ........... 51
Run Screen 2 (Arc Limits)............................. 52
Run Screen 3 (Maintenance Counters) ........... 53
Arc Detection ............................................... 54
Screen Map........................................................ 57
Troubleshooting.................................................. 61
Error Codes ................................................. 61
Power Cable Continuity ................................ 64
Repair................................................................ 65
Panel or Keypad Membrane
Removal ........................................ 65
Power Supply Board Removal ...................... 67
CAN Board Removal .................................... 67
Software Update .......................................... 68
Parts.................................................................. 69
Dimensions ........................................................ 70
Notes ................................................................ 72
Graco Standard Warranty.................................... 74
3A3657C
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Table of Contents
