Graco Reactor 2 H-30 Repair Manual
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Graco Reactor 2 H-30 Repair Manual

Hydraulic proportioning systems
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Repair-Parts
Reactor® 2 2 2 Hydraulic
Reactor®
Reactor®
Systems
Systems
Systems
Hydraulic, Heated,
Heated, Plural
Plural Component
Hydraulic,
Hydraulic,
Heated,
Plural
coatings. Not
Not for
for outdoor
outdoor use.
coatings.
coatings.
Not
for
outdoor
or or or hazardous
hazardous locations.
locations.
hazardous
locations.
Important
Important
Important Safety
Safety Instructions
Safety
Read all warnings and instructions in this manual. Save these
instructions.
For model information, see page 10.
Hydraulic Proportioning
Proportioning
Hydraulic
Proportioning
Component Proportioner
Proportioner for
Component
Proportioner
use. For
For professional
professional use
use.
For
professional
Instructions
Instructions
PROVEN QUALITY. LEADING TECHNOLOGY.
for spraying
spraying polyurethane
polyurethane foam
for
spraying
polyurethane
use only.
only. Not
Not approved
approved for
use
only.
Not
approved
334946C
foam and
and polyurea
polyurea
foam
and
polyurea
for use
use in in in explosive
explosive atmospheres
atmospheres
for
use
explosive
atmospheres
EN

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Summary of Contents for Graco Reactor 2 H-30

  • Page 1 Repair-Parts Reactor® 2 2 2 Hydraulic Hydraulic Proportioning Proportioning Reactor® Reactor® Hydraulic Proportioning 334946C Systems Systems Systems Hydraulic, Heated, Heated, Plural Plural Component Component Proportioner Proportioner for for spraying spraying polyurethane polyurethane foam foam and and polyurea polyurea Hydraulic, Hydraulic, Heated, Plural Component...

  • Page 2: Table Of Contents

    Electrical Schematics.......... 94 Replace Pressure Transducers ..... 57 Repair Primary Heater........58 Hydraulic Reactor 2 Repair Spare Parts Repair Heater Overtemperature Reference..........99 Switch..........58 Technical Specifications........100 Replace RTD..........59 Repair Heated Hose........60 Graco Extended Warranty ......... 102 334946C...

  • Page 3: Warnings

    Warnings Warnings Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings.
  • Page 4 Warnings WARNING WARNING WARNING SKIN SKIN SKIN INJECTION INJECTION INJECTION HAZARD HAZARD HAZARD High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical surgical treatment.
  • Page 5 Warnings WARNING WARNING WARNING THERMAL THERMAL THERMAL EXPANSION EXPANSION HAZARD EXPANSION HAZARD HAZARD Fluids subjected to heat in confined spaces, including hoses, can create a rapid rise in pressure due to the thermal expansion. Over-pressurization can result in equipment rupture and serious injury.
  • Page 6 Warnings WARNING WARNING WARNING EQUIPMENT EQUIPMENT EQUIPMENT MISUSE MISUSE HAZARD MISUSE HAZARD HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system component.

  • Page 7: Important Isocyanate Information

    Important Isocyanate Information Important Isocyanate Isocyanate Information Information Important Important Isocyanate Information Isocyanates (ISO) are catalysts used in two component materials. Isocyanate Conditions Conditions Isocyanate Isocyanate Conditions Spraying or dispensing fluids that contain isocyanates creates potentially harmful mists, vapors, and atomized particulates.
  • Page 8 Important Isocyanate Information Material Self Self - - - Ignition Ignition Moisture Sensitivity Sensitivity of of of Isocyanates Isocyanates Material Material Self Ignition Moisture Moisture Sensitivity Isocyanates Exposure to moisture (such as humidity) will cause ISO to partially cure, forming small, hard, abrasive crystals that become suspended in the fluid.

  • Page 9: Related Manuals

    Feed System Manuals 17F837 Inlet Sensor Kit 309572 Heated Hose, Instructions-Parts 16X521 Graco InSite Extension cable 24.6 ft (7.5 m) 309852 Circulation and Return Tube Kit, Instructions-Parts 24N449 50 ft (15 m) CAN cable (for remote 309815 Feed Pump Kits, Instructions-Parts...

  • Page 10: Models

    Elite packages also include may be less. Graco InSite and fluid inlet sensors. All Elite � Total system watts used by system, based on hose and gun system packages include maximum heated hose length for each unit.
  • Page 11 Elite packages also include may be less. Graco InSite and fluid inlet sensors. All Elite � Total system watts used by system, based on hose and gun system packages include maximum heated hose length for each unit.
  • Page 12 Elite packages also include may be less. Graco InSite and fluid inlet sensors. All Elite � Total system watts used by system, based on hose and gun system packages include maximum heated hose length for each unit.
  • Page 13 Elite packages also include may be less. Graco InSite and fluid inlet sensors. All Elite � Total system watts used by system, based on hose and gun system packages include maximum heated hose length for each unit.
  • Page 14 Elite packages also include may be less. Graco InSite and fluid inlet sensors. All Elite � Total system watts used by system, based on hose and gun system packages include maximum heated hose length for each unit.
  • Page 15 Elite packages also include may be less. Graco InSite and fluid inlet sensors. All Elite � Total system watts used by system, based on hose and gun system packages include maximum heated hose length for each unit.

  • Page 16: Troubleshooting

    Otherwise, manually navigate to Alarms Alarms Alarms A parameter critical to http://help.graco.com and search for the active the process has reached error. a level requiring the system to stop. The alarm needs to be addressed immediately.
  • Page 17 Troubleshooting Error Codes Codes Error Error Codes Note When an error occurs be sure to determine the code before resetting it. If you forget which error code occurred, see the Errors screen to view the last 200 errors, with date, time, and description. Error Location Type...
  • Page 18 Troubleshooting Error Location Type Description Cause Solution Error Error Location Location Type Type Description Description Cause Cause Solution Solution A8DA Heater A No Current A Tripped circuit Visually check circuit breaker. breaker for a tripped condition. Loose/broken Check heater wiring for connection.
  • Page 19 Troubleshooting Error Location Type Description Cause Solution Error Error Location Location Type Type Description Description Cause Cause Solution Solution CACM HCM Communica- Module does not Insert a system token into have software. the ADM module and cycle tion Error the power. Wait until the upload is complete before removing the token.
  • Page 20 Troubleshooting Error Location Type Description Cause Solution Error Error Location Location Type Type Description Description Cause Cause Solution Solution CACT TCM Communication Module does not Insert a system token into have software. the ADM module and cycle Error the power. Wait until the upload is complete before removing the token.
  • Page 21 Troubleshooting Error Location Type Description Cause Solution Error Error Location Location Type Type Description Description Cause Cause Solution Solution EVCH Manual Hose Mode Manual hose mode Install a functioning fluid Enabled has been enabled temperature sensor (FTS) in System Setup on the hose.
  • Page 22 Troubleshooting Error Location Type Description Cause Solution Error Error Location Location Type Type Description Description Cause Cause Solution Solution L1AX Low Chemical Level Low material level. Refill material and update drum level on ADM Maintenance screen. Alarm can be disabled on the System Setup screen.
  • Page 23 Troubleshooting Error Location Type Description Cause Solution Error Error Location Location Type Type Description Description Cause Cause Solution Solution P0BX Pressure Imbalance Pressure Ensure material flow is B High difference between equally restricted on both A and B material material lines. is greater than the defined value.
  • Page 24 Troubleshooting Error Location Type Description Cause Solution Error Error Location Location Type Type Description Description Cause Cause Solution Solution P2FB Low Inlet Pressure B Inlet pressure Ensure that inlet pressure lower than defined to the pump is sufficient. value. Value defined too Ensure that the low high.
  • Page 25 Troubleshooting Error Location Type Description Cause Solution Error Error Location Location Type Type Description Description Cause Cause Solution Solution P6AX Pressure Sensor Loose/bad Check to ensure the connection. Error A pressure transducer is properly installed and all wires are properly connected.
  • Page 26 Troubleshooting Error Location Type Description Cause Solution Error Error Location Location Type Type Description Description Cause Cause Solution Solution P6FB Pressure Sensor Inlet sensors not If inlet sensors are not installed. Error Inlet B installed, inlet sensors should be disabled on the System Setup screen.
  • Page 27 Troubleshooting Error Location Type Description Cause Solution Error Error Location Location Type Type Description Description Cause Cause Solution Solution P7BX Pressure Imbalance Pressure Ensure material flow is B High difference between equally restricted on both A and B material material lines. is greater than the defined value.
  • Page 28 Troubleshooting Error Location Type Description Cause Solution Error Error Location Location Type Type Description Description Cause Cause Solution Solution T2DB Heater B Low Temperature B Flow is too high at Use a smaller mix chamber current setpoint. that is rated for the unit in use.
  • Page 29 Troubleshooting Error Location Type Description Cause Solution Error Error Location Location Type Type Description Description Cause Cause Solution Solution T3CH Hose Hose Cutback Hose current has Hose setpoint higher than A been reduced and B setpoints. Decrease because hose hose setpoint. has been drawing Hose FTS is in a colder current for an...
  • Page 30 Troubleshooting Error Location Type Description Cause Solution Error Error Location Location Type Type Description Description Cause Cause Solution Solution T4CT High Temperature High ambient Ensure ambient temperature. temperature is below 120°F(48°C) before using the system. Enclosure fan not Ensure fan in electrical operating.
  • Page 31 Troubleshooting Error Location Type Description Cause Solution Error Error Location Location Type Type Description Description Cause Cause Solution Solution T4DH Hose High Temperature Hose portion Shade exposed hose from Hose exposed to an hot sun or expose FTS to excessive heat same environment when source, like hot at rest.
  • Page 32 Troubleshooting Error Location Type Description Cause Solution Error Error Location Location Type Type Description Description Cause Cause Solution Solution T4EB Heater B High Temperature Overtemperature Heater was delivered too Switch B much power, causing the switch sensed a fluid temperature overtemperature switch to open.
  • Page 33 Troubleshooting Error Location Type Description Cause Solution Error Error Location Location Type Type Description Description Cause Cause Solution Solution T6DB Heater B Sensor Error B Disconnected or Check all wiring and loose RTD cable or connection to RTD. connection. Bad RTD. Switch the RTD with another and see if the error message follows the RTD.
  • Page 34 Troubleshooting Error Location Type Description Cause Solution Error Error Location Location Type Type Description Description Cause Cause Solution Solution T8DA Heater A No Temperature Bad RTD or bad Swap A and B heater output Rise A RTD placement cables and RTD cables and against heater.
  • Page 35 Troubleshooting Error Location Type Description Cause Solution Error Error Location Location Type Type Description Description Cause Cause Solution Solution V2MA Low Voltage A Loose connection Check wiring for loose or tripped circuit connection or tripped circuit breaker. breaker. Low incoming line Measure voltage at circuit voltage.
  • Page 36 Troubleshooting Error Location Type Description Cause Solution Error Error Location Location Type Type Description Description Cause Cause Solution Solution V3MB High Voltage B Incoming line Ensure incoming system voltage is too high. power is wired properly. Verify voltage at each circuit breaker is between 195 and 264 VAC.

  • Page 37: Hydraulic Drive System

    Troubleshooting Hydraulic Drive Drive System System Hydraulic Hydraulic Drive System 2. Turn main power OFF. 3. Allow equipment to cool. Try the recommended solutions in the order given for each problem, to avoid unnecessary repairs. Also, determine that all circuit breakers, switches, and controls are properly set and wiring is correct before assuming there is a problem.
  • Page 38 Troubleshooting PROBLEM PROBLEM PROBLEM CAUSE CAUSE CAUSE SOLUTION SOLUTION SOLUTION Hydraulic pump does not develop Pump is not primed or lost its prime. Check electric motor rotation. Both pressure. Low or zero pressure motor and hydraulic pump must with screeching noise. rotate counterclockwise when viewed from shaft end.

  • Page 39: Proportioning System

    Troubleshooting Proportioning System System Proportioning Proportioning System 1. Follow Pressure Relief Procedure, page 2. Turn main power OFF. 3. Allow equipment to cool. Problems: Problems: Problems: Try the recommended solutions in the order given for each problem, to avoid unnecessary repairs. Also, determine that all circuit breakers, switches, and controls are properly set and wiring is correct before assuming there is a problem.

  • Page 40: Pressure/Material Imbalance

    Troubleshooting PROBLEM PROBLEM PROBLEM CAUSE CAUSE CAUSE SOLUTION SOLUTION SOLUTION Pumps do not reverse direction or Loose reversing proximity switch. Pumps Do Not Reverse pumps do not move. Direction, page Loose piston packing bolt. Pumps Do Not Reverse Direction, page Faulty directional valve.

  • Page 41: Pumps Do Not Reverse Direction

    Troubleshooting Pumps Do Do Not Not Reverse Reverse Direction Direction Pumps Pumps Reverse Direction 2. Confirm the proximity switches (211), switch bracket (209), and switching plate (319) are firmly mounted and not damaged. For proportioning pumps to reverse direction, the proximity switches (211) must sense the switching 3.
  • Page 42 Troubleshooting c. Turn on the motor and stall the pumps at the 5. If you have determined that the cause is none lowest pressure setting (compensator knob of the previous possible causes, check for a turned fully counter-clockwise). The pump loose piston packing retaining bolt.

  • Page 43: Hose Heat System

    Troubleshooting Hose Heat Heat System System Hose Hose Heat System Before performing any troubleshooting procedures: 1. Follow Pressure Relief Procedure, page 2. Turn main power switch OFF. 3. Allow equipment to cool. Problem Cause Solution Problem Problem Cause Cause Solution Solution Hose heats but heats slower Ambient temperature is too cold.
  • Page 44 Troubleshooting Problem Cause Solution Problem Problem Cause Cause Solution Solution Hose temperature exceeds A and/or B heaters are overheating Check primary heaters for either setpoint. material. an RTD problem or a failed element attached to RTD, see Electrical Schematics, page Faulty FTS connections.
  • Page 45 Troubleshooting Problem Cause Solution Problem Problem Cause Cause Solution Solution Hoses near Reactor are warm, but Shorted connection or failed hose With power off, check the hose hoses downstream are cold. heating element. resistance with and without the whip hose attached. With the whip hose attached, the reading should be less than 3 ohm.

  • Page 46: Primary Heater

    Troubleshooting Primary Heater Heater Primary Primary Heater Before performing any troubleshooting procedures: 1. Follow Pressure Relief Procedure, page 2. Turn main power switch OFF. 3. Allow equipment to cool. Try the recommended solutions in the order given for each problem, to avoid unnecessary repairs. Also, determine that all circuit breakers, switches, and controls are properly set and wiring is correct before assuming there is a problem.
  • Page 47 Use extension cable 16X521 and move cellular module to a location with a clear view of the sky. Cannot view data for my unit(s) on Graco InSite unit has not been Activate unit. See Registering website. activated. and Activating the Graco InSite section.

  • Page 48: Pressure Relief Procedure

    Pressure Relief Procedure Pressure Relief Relief Procedure Procedure Pressure Pressure Relief Procedure 4. Close gun fluid inlet valves A and B. Follow the Pressure Relief Procedure whenever you see this symbol. 5. Shut off feed pumps and agitator, if used. 6.

  • Page 49: Shutdown

    Shutdown Shutdown Shutdown Shutdown 6. Turn off the air compressor, air dryer, and NOTICE NOTICE NOTICE breathing air. Proper system setup, startup, and shutdown procedures are critical to electrical equipment reliability. The following procedures ensure steady voltage. Failure to follow these procedures will cause voltage fluctuations that can damage electrical equipment and void the warranty.

  • Page 50: Flushing

    Flushing Flushing Flushing Flushing To flush feed hoses, pumps, and heaters separately from heated hoses, set PRESSURE RELIEF/SPRAY valves (SA, SB) to PRESSURE RELIEF/CIRCULATION . Flush through bleed To avoid fire and explosion: lines (N). • Flush equipment only in a well-ventilated area. •...

  • Page 51: Repair

    Repair Repair Repair Repair 3. Disconnect the B (Resin) side pump inlet line, the inlet y-strainer, and hard tube (57). Remove the pin (213) from the clevis (317) to disconnect the pump from the hydraulic cylinder (201). Remove the four screws (203) holding the pump to the spacers (313) of the cylinder.

  • Page 52: Change Lubricant

    Repair Change Lubricant Lubricant Change Change Lubricant 8. The lubrication system is ready for operation. No priming is required. Check the condition of the ISO pump lubricant daily. Change the lubricant if it becomes a gel, its color darkens, or it becomes diluted with isocyanate. Gel formation is due to moisture absorption by the pump lubricant.
  • Page 53 Repair Table 3 3 3 Approved Approved Anti Anti- - - Wear Wear (AW) (AW) Hydraulic Hydraulic Oils Oils 3. Place a pan under the reservoir drain plug (16f) Table Table Approved Anti Wear (AW) Hydraulic Oils to catch oil. Supplier Name Name...

  • Page 54: Replace Electric Motor

    Repair Replace Electric Electric Motor Motor Replace Replace Electric Motor 5. Remove motor and belt covers (123, 131, 132). Lift cover (132) and loosen the blue bracket (131) fasteners. Lift the blue bracket (133) off of the fasteners and set aside. Remove the belt covers (131, 132).
  • Page 55 Repair 6. Remove the belt (51). See Replace Belt, page 9. Note or label the wire connections. See the Remove the two pulley screws (48) and the belt Electrical Schematics, page 94 and the diagram tensioning assembly from the motor. inside the motor junction box cover.

  • Page 56: Replace Belt

    Repair Replace Belt Belt Replace Replace Belt 1. Follow Shutdown, page 2. Remove the heater cover (134) and the belt cover fasteners (19). NOTICE NOTICE NOTICE To prevent damage to the overtemperature switch, carefully remove the covers. 3. Lift cover (132) and loosen the blue bracket (131) fasteners.

  • Page 57: Replace Fluid Inlet Sensor

    Repair Replace Fluid Fluid Inlet Inlet Sensor Sensor Replace Pressure Pressure Transducers Transducers Replace Replace Fluid Inlet Sensor Replace Replace Pressure Transducers See Fluid Inlet Sensor Kit 17F837 manual 3A3009. 1. Flush. See Flushing, page 1. Flush. See Flushing, page 2.

  • Page 58: Repair Primary Heater

    Repair Repair Primary Primary Heater Heater Repair Heater Heater Overtemperature Overtemperature Repair Repair Primary Heater Repair Repair Heater Overtemperature Switch Switch Switch Replace Replace Replace Heater Heater Heater Element Element Element 1. Perform Shutdown, page 1. Follow Before Beginning Repair, page 2.

  • Page 59: Replace Rtd

    Repair Replace RTD Replace Replace 8. Replace RTD cable (512). a. Apply PTFE tape and thread sealant to male pipe threads and tighten RTD housing (H) into adapter (506). b. Push in RTD (512) so tip contacts heater element (508). 1.

  • Page 60: Repair Heated Hose

    Repair Repair Heated Heated Hose Hose Repair Repair Heated Hose 4. Retest at each length of hose, including whip hose, until failure is located. Refer to the heated hose manual 309572 for hose 5. If the FTS is not reading properly at the end of replacement parts.
  • Page 61 Repair RTD Resistance Resistance Resistance vs. vs. Temperature Temperature Temperature Approximate Approximate Resistance Approximate Resistance (Ohms) Resistance (Ohms) (Ohms) Temperature Temperature °C Temperature °C (°F) °C (°F) (°F) -40 (-40) -30 (-22) -20 (-4) -10 (14) 1000 0 (32) 1039 10 (50) 1078 20 (68)

  • Page 62: (Fts)

    Repair Repair Fluid Fluid Temperature Temperature Sensor Sensor (FTS) (FTS) Repair Repair Fluid Temperature Sensor (FTS) Installation Installation Installation The Fluid Temperature Sensor (FTS) is supplied with the system. Install FTS between main hose and whip hose. See Heated Hose manual 309572 for instructions.

  • Page 63: Repair Circuit Breaker Module

    Repair Repair Circuit Circuit Breaker Breaker Module Module Repair Repair Circuit Breaker Module Table 5 5 5 H H H - - - 40, 40, H H H - - - 50, 50, H H H - - - XP3 XP3 Circuit Circuit Breakers Breakers...

  • Page 64: Transformer Primary Check

    Repair Transformer Primary Primary Check Check Transformer Transformer Primary Check 2. Check transformer: a. Remove lower cover. Electrical Schematics, page b. Locate the two larger (6 AWG) wires, labeled 1. Check wires and transformer: 3 and 4, coming out of transformer. Trace these wires back to TB31.

  • Page 65: Replace Power Supply

    Repair Replace Power Power Supply Supply Replace Replace Power Supply Note Wire on both the circuit breaker and power supply are interchangeable. 1. Perform Shutdown, page 2. Disconnect input and output cables from both sides of the power supply (805). See Electrical Schematics, page 3.

  • Page 66: Replace Hcm

    Repair Replace HCM Replace ADM Replace Replace Replace Replace 1. Follow Before Beginning Repair, page 1. Loosen four screws (70) on inside of electrical enclosure door (61). Lift up and pull out to 2. Open the electrical enclosure and disconnect all remove ADM (88).

  • Page 67: Parts

    Parts Parts Parts Parts Elite Proportioners Proportioners Elite Elite Proportioners Elite Proportioner Proportioner Description Proportioner Elite Kit Elite Elite Proportioner Description Description Proportioner Proportioner Elite Elite Proportioner Proportioner Proportioner Parts Parts, , , Parts see manual manual manual 3A3084 3A3084 3A3084 page 68 page...

  • Page 68: Proportioner Parts

    Parts Proportioner Parts Parts Proportioner Proportioner Parts Apply anaerobic pipe sealant to all non-swiveling Install pulley (45) flush with motor shaft (43). pipe threads. Ensure that the fan (9) direction arrow points Install pulley (44) overhung on pump shaft (27) by .18 +/- .03 in.
  • Page 69 Parts Apply anaerobic pipe sealant to all non-swiveling pipe threads. Labels are from warning label (629) included in the Electrical Enclosure. See Electrical Enclosure, page Apply single component thixotropic anaerobic sealant to threads.. 334946C...
  • Page 70 Parts Apply anaerobic pipe sealant to all non-swiveling pipe threads. Apply high viscosity anaerobic sealant to threads. Fill reservoir (16) with hydraulic oil. 334946C...
  • Page 71 Parts Apply anaerobic pipe sealant to all non-swiveling pipe threads. Labels are from warning label (629) included in the Electrical Enclosure. See Electrical Enclosure, page Apply single component thixotropic anaerobic sealant to threads. 334946C...
  • Page 72 Parts H-30, H-XP2 H-XP2 H-30, H-30, H-XP2 Quantities Quantities Quantities H H H - - - 30 H H H - - - XP2 17H031 17H032 17H062 17H031 17H031 17H032 17H032 17H062 17H062 Description Description Description Ref. Ref. Ref. Part Part Part - - -...
  • Page 73 Parts Quantities Quantities Quantities H H H - - - 30 H H H - - - XP2 17H031 17H031 17H031 17H032 17H032 17H032 17H062 17H062 17H062 Description Description Description Ref. Part Ref. Ref. Part Part 117464 CLAMP, hose, micro 1.75 max dia. 112161 SCREW, mach, hex, wshr hd 112586...
  • Page 74 Parts Quantities Quantities Quantities H H H - - - 30 H H H - - - XP2 17H031 17H031 17H031 17H032 17H032 17H032 17H062 17H062 17H062 Description Description Description Ref. Part Ref. Ref. Part Part - - - SCREW, mach, serrated hex head; 1/4 in, #10–32 - - - GROMMET, 3/4 hole x 3/32 thick - - -...
  • Page 75 Parts Quantities Quantities Quantities H H H - - - 30 H H H - - - XP2 17H031 17H031 17H031 17H032 17H032 17H032 17H062 17H062 17H062 Description Description Description Ref. Part Ref. Ref. Part Part 138♯ 17G686 HARNESS, heater, B 15V551 SHIELD, membrane, adm (10 pack) 24U854...
  • Page 76 Parts H-40, H-50, H-50, H-XP3 H-XP3 H-40, H-40, H-50, H-XP3 H H H - - - 40 H H H - - - 50 H H H - - - XP3 17H043 17H044 17H044 17H045 17H045 17H046 17H046 17H053 17H053 17H056 17H056 17H074 17H074 17H076 17H076...
  • Page 77 Parts H H H - - - 40 H H H - - - 50 H H H - - - XP3 17H043 17H043 17H043 17H044 17H044 17H044 17H045 17H045 17H045 17H046 17H046 17H053 17H046 17H053 17H053 17H056 17H056 17H056 17H074 17H074 17H074 17H076 17H076...
  • Page 78 Parts H H H - - - 40 H H H - - - 50 H H H - - - XP3 17H043 17H043 17H044 17H043 17H044 17H044 17H045 17H045 17H045 17H046 17H046 17H046 17H053 17H053 17H056 17H053 17H056 17H056 17H074 17H074 17H074 17H076 17H076...
  • Page 79 Parts H H H - - - 40 H H H - - - 50 H H H - - - XP3 17H043 17H043 17H043 17H044 17H044 17H044 17H045 17H045 17H045 17H046 17H046 17H053 17H046 17H053 17H053 17H056 17H056 17H056 17H074 17H074 17H074 17H076 17H076...

  • Page 80: Proportioner Assembly Parts

    Parts Proportioner Assembly Assembly Parts Parts Proportioner Proportioner Assembly Parts Torque to 200 in.-lbs (22.6 N●m). Fully seat pin (213) with a hammer and punch. Thread in proximity switch (211) all the way until Pin (213) to be clocked horizontal as shown. it contacts the clocking plate, then back off a 1/4–1/2 turn.
  • Page 81 Parts Proportioner Assembly Assembly Parts Parts Proportioner Proportioner Assembly Parts Ref. Ref. Ref. Part Part Part Description Description Description Ref. Ref. Ref. Part Part Part Description Description Description 17G499 CYLINDER, hydraulic, 121312 FITTING, elbow, sae x jic with spacers 295225 PLUG, pipe, flush PUMP, proportioner, 17G597...

  • Page 82: Hydraulic Cylinder Parts, 17G499

    Parts Hydraulic Cylinder Cylinder Parts, Parts, 17G499 17G499 Hydraulic Hydraulic Cylinder Parts, 17G499 Torque spacers (313, 314) and rod (315) to 200 in-lbs (22.5 N•m). Torque to 40 +/- 5 ft-lbs (345 +/- 54 N•m) Apply grease to all soft parts before assembly. Ref.
  • Page 83 Parts Fluid Manifold Manifold Fluid Fluid Manifold Apply PTFE tape and thread sealant to gauge Torque to 355–395 in.-lbs (40–44.6 N●m) threads. Apply sealant (113500) to threads. Apply grease on valve. Valve must be closed with handle position as Apply PTFE tape or thread sealant to all tapered shown on drawing.
  • Page 84 Parts Heater Parts Parts Heater Heater Parts 17G646, 17G646, 17G646, 7.5kw 7.5kw Single 7.5kw Single Zone Single Zone Heater Zone Heater Heater 17G648, 10.2 10.2 kw kw Single Single Zone Zone Heater Heater 17G648, 17G648, 10.2 Single Zone Heater Apply lithium grease lubricant to o-rings before Torque to 120 ft-lbs (163 N•m).
  • Page 85 Parts 17G647, 10.2 10.2 kW kW Dual Dual Zone Zone Heater Heater 17G647, 17G647, 10.2 Dual Zone Heater Apply lithium grease lubricant to o-rings before Torque to 120 ft-lbs (163 N•m). assembling in block (501). Orientate sensor as shown. Insert probe until it Torque to 23 ft-lbs (31 N•m).
  • Page 86 Parts Fluid Inlet Inlet Kits Kits Fluid Fluid Inlet Kits 17G644, 17G644, 17G644, Standard Standard Standard Apply sealant to all tapered pipe threads. Apply Orientate ball valves as shown. sealant to female threads. Brush into, at least, the first four threads and approximately 1/4 turn Apply tape to threads of housing.

  • Page 87: Electrical Enclosure

    Parts Electrical Enclosure Enclosure Electrical Electrical Enclosure Install disconnect switch (609) so that up is ON and left is OFF. Mount fans (604, 632) with arrows pointing towards the panel. 334946C...
  • Page 88 Parts Quantity Quantity Quantity H H H - - - 30, 30, H H H - - - XP2 XP2 H H H - - - 40, 40, H H H - - - 50, 50, H H H - - - XP3 XP3 (230V) (230V) (230V) H H H - - - 40,...

  • Page 89: Kits

    Parts System Din Din Rail Rail and and Harness Harness Module Module Kits Kits System System Rail Harness Module Kits H H H - - - 30, 30, H H H - - - XP2 XP2 Din Din Rail Rail and and Harness Harness Module Module Kit...

  • Page 90: Block Module

    Parts H H H - - - 30, 30, H H H - - - XP2 XP2 Power Power Supply Supply and H H H - - - 30, 30, H H H - - - XP2 XP2 System System Circuit Circuit Breaker Breaker Power...
  • Page 91 Parts H–40, H–50, H–50, H–XP3 H–XP3 Din Din Rail Rail and and Harness Harness Module Module Kits Kits H–40, H–40, H–50, H–XP3 Rail Harness Module Kits H–40, H–40, H–40, H–50, H–50, H–50, H–XP3 H–XP3 (200–240V) H–XP3 (200–240V) (200–240V) H–40, H–40, H–40, H–50, H–50, H–XP3 H–50,...

  • Page 92: Inlet Sensor Kit

    Parts Inlet Sensor Sensor Kit Inlet Inlet Sensor 17F837 17F837 17F837 Ref. Ref. Ref. Part Part Part Description Description Description Qty. Qty. Qty. – – – – ASSEMBLY, transducer; includes 1a and 1b 624545 FITTING, nipple, pipe 24U851 TRANSDUCER, includes foam 16W130 CABLE, M12 5p, f x m, 2.0 m...

  • Page 93: Terminal Block Module

    Parts H H H - - - 40, 40, H H H - - - 50, 50, H H H - - - XP3 XP3 Power Power Supply Supply and H H H - - - 40, 40, H H H - - - 50, 50, H H H - - - XP3 XP3 System System Circuit...

  • Page 94: Electrical Schematics

    Electrical Schematics Electrical Schematics Schematics Electrical Electrical Schematics H H H - - - 30, 30, H H H - - - XP2 XP2 DIN DIN Assembly Assembly Schematic Schematic Assembly Schematic System Din Rail and Harness Module Kits, page 89, for additional part numbers.
  • Page 95 Electrical Schematics H H H - - - 40, 40, H H H - - - 50, 50, H H H - - - XP3 XP3 DIN DIN Assembly Assembly Assembly Schematics (200–240V) (200–240V) Schematics Schematics (200–240V) System Din Rail and Harness Module Kits, page 89, for additional part numbers.
  • Page 96 Electrical Schematics H H H - - - 40, 40, H H H - - - 50, 50, H H H - - - XP3 XP3 DIN DIN Assembly Assembly Assembly Schematics (350–415V) (350–415V) Schematics Schematics (350–415V) System Din Rail and Harness Module Kits, page 89, for additional part numbers.

  • Page 97: Cb11 Cb12 Cb13 Cb14

    Electrical Schematics HCM Schematic Schematic Schematic ti26608a 24R735 To Power Supply B Pressure Transducer A Pressure Transducer 127068 B Inlet Pressure / Temperature Transducer 24Y263 A Inlet Pressure / 16W130 Temperature Transducer 16W130 B Inlet A Inlet 16X118 17G690 WHITE ORANGE To CT01 GREEN...

  • Page 98: To Hcm

    Electrical Schematics TCM Schematic Schematic Schematic CB11 CB12 CB13 CB14 CB15 HOSE MOTOR A HEAT B HEAT TRANS To Ground Bar 24U855 B RTD 127068 To ADM B HEATER 127068 To HCM Overtemperature Switchs 24X648 (15kW, 20kW), 24T242 (10 kW) A HEATER A RTD TB21 / 17B856...

  • Page 99: Hydraulic Reactor 2 Repair Spare Parts Reference

    Hydraulic Reactor 2 Repair Spare Parts Reference Hydraulic Reactor Reactor 2 2 2 Repair Repair Spare Spare Parts Parts Reference Reference Hydraulic Hydraulic Reactor Repair Spare Parts Reference Recommended Common Common Spare Spare Parts Parts Recommended Recommended Common Spare Parts Part Part Part...

  • Page 100: Technical Specifications

    Technical Specifications Technical Specifications Specifications Technical Technical Specifications Reactor 2 2 2 Hydraulic Hydraulic Proportioning Proportioning System System Reactor Reactor Hydraulic Proportioning System U.S. U.S. U.S. Metric Metric Metric Maximum Fluid Fluid Working Working Pressure Pressure for for Bare Bare Proportioners Proportioners Maximum Maximum...
  • Page 101 Technical Specifications Supply Voltage Voltage Tolerance Tolerance Supply Supply Voltage Tolerance 200–240V nominal, 1 phase 195–264 VAC, 50/60 Hz (H-30, H-XP2 only) 200–240V nominal, 3 phase 195–264 VAC, 50/60 Hz 350–415V nominal, 3 phase 338–457 VAC, 50/60 Hz Amperage Requirement Requirement (phase) (phase) Amperage...

  • Page 102: Graco Extended Warranty

    Graco will, for a period as defined in the table below from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

This manual is also suitable for:

Reactor 2 h-50Reactor 2 h-50 eliteReactor 2 h-xp2Reactor 2 h-xp2 eliteReactor 2 h-xp3Reactor 2 h-40 elite ... Show all

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