SEW-Eurodrive MOVIMOT flexible MMF1 C/DBC Series Operating Instructions Manual
  1. Manuals
  2. Brands
  3. SEW-Eurodrive Manuals
  4. DC Drives
  5. MOVIMOT flexible MMF1 C/DBC Series
  6. Operating instructions manual

SEW-Eurodrive MOVIMOT flexible MMF1 C/DBC Series Operating Instructions Manual

Decentralized frequency inverter
Hide thumbs Also See for MOVIMOT flexible MMF1 C/DBC Series:
Table of Contents

Advertisement

Quick Links

*29129451_1219*
Drive Technology \ Drive Automation \ System Integration \ Services
Operating Instructions
Decentralized frequency inverter
®
MOVIMOT
flexible
MMF1..-C/DBC.., MMF3..-C/DBC.. (binary)
Edition 12/2019
29129451/EN

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the MOVIMOT flexible MMF1 C/DBC Series and is the answer not in the manual?

Questions and answers

Related Manuals for SEW-Eurodrive MOVIMOT flexible MMF1 C/DBC Series

Summary of Contents for SEW-Eurodrive MOVIMOT flexible MMF1 C/DBC Series

  • Page 1 *29129451_1219* Drive Technology \ Drive Automation \ System Integration \ Services Operating Instructions Decentralized frequency inverter ® MOVIMOT flexible MMF1..-C/DBC.., MMF3..-C/DBC.. (binary) Edition 12/2019 29129451/EN...
  • Page 2 SEW-EURODRIVE—Driving the world...

  • Page 3: Table Of Contents

    Table of contents Table of contents General information........................  6 About this documentation .................... 6 Other applicable documentation .................. 6 Structure of the safety notes ................... 6 Decimal separator in numerical values ................ 7 Rights to claim under limited warranty ................ 7 Product names and trademarks.................. 8 Copyright notice ...................... 8 Safety notes ..........................
  • Page 4 Table of contents Terminal assignment..................... 58 Bulk cables........................ 61 Connection diagram...................... 66 Cable routing and cable shielding................. 68 EMC cable glands...................... 73 5.10 Plug connectors ...................... 74 5.11 Assignment of the optional plug connectors .............. 88 5.12 Plug connector assignment at the electronics cover........... 123 5.13 PC connection...................... 124 Startup ...........................
  • Page 5 Table of contents Inspection and maintenance ....................  263 Determining the operating hours................. 263 Inspection and maintenance intervals................. 263 Inspection and maintenance work ................ 265 Project planning........................  270 10.1 Preliminary information .................... 270 10.2 SEW-Workbench ...................... 270 10.3 Schematic workflow for project planning.............. 270 10.4 Drive selection ...................... 272 10.5 Recommendations for motor and inverter selection ........... 272 10.6...

  • Page 6: General Information

    General information About this documentation General information About this documentation The documentation at hand is the original. This documentation is an integral part of the product. The documentation is intended for all employees who perform work on the product. Make sure this documentation is accessible and legible. Ensure that persons respon- sible for the systems and their operation as well as persons who work on the product independently have read through the documentation carefully and understood it.

  • Page 7: Decimal Separator In Numerical Values

    General information Decimal separator in numerical values Meaning of the hazard symbols The hazard symbols in the safety notes have the following meaning: Hazard symbol Meaning General hazard Warning of dangerous electrical voltage Warning of hot surfaces Warning of risk of crushing Warning about suspended load Warning of automatic restart 1.3.3...

  • Page 8: Product Names And Trademarks

    General information Product names and trademarks Product names and trademarks The brands and product names in this documentation are trademarks or registered trademarks of their respective titleholders. Copyright notice © 2019 SEW‑EURODRIVE. All rights reserved. Unauthorized reproduction, modifica- tion, distribution or any other use of the whole or any part of this documentation is strictly prohibited.

  • Page 9: Safety Notes

    Safety notes Preliminary information Safety notes Preliminary information The following general safety notes serve the purpose of preventing injury to persons and damage to property. They primarily apply to the use of products described in this documentation. If you use additional components, also observe the relevant warning and safety notes.

  • Page 10: Target Group

    Do not use the product as a climbing aid. 2.4.1 Restrictions under the European WEEE Directive 2012/19/EU You may use options and accessories from SEW-EURODRIVE exclusively in connec- tion with products from SEW-EURODRIVE. ® Operating Instructions – MOVIMOT...

  • Page 11: Functional Safety Technology

    Safety notes Functional safety technology 2.4.2 Hoist applications To avoid danger of fatal injury by falling hoists, observe the following points when us- ing the product in lifting applications: • The product is not designed for use as a safety device in lifting applications. •...

  • Page 12: Installation/Assembly

    Safety notes Installation/assembly Installation/assembly Ensure that the product is installed and cooled in accordance with the regulations in the documentation. Protect the product from excessive mechanical strain. The product and its mounted components must not protrude into the path of persons or vehicles. Ensure that no components are deformed or no insulation spaces are modified, particularly during transportation.

  • Page 13: Startup/Operation

    Safety notes Startup/operation 2.9.1 Stationary application Necessary preventive measure for the product is: Type of energy transfer Preventive measure Direct power supply • Ground connection 2.9.2 Regenerative operation The drive is operated as a generator due to the kinetic energy of the system/machine. Before opening the connection box, secure the output shaft against rotation.

  • Page 14: Device Structure

    Device structure MOVIMOT® flexible MMF1. Device structure MOVIMOT® flexible MMF1. ® MOVIMOT flexible MMF1. ® MOVIMOT flexible MMF1. is a decentralized frequency inverter that serves to control drive units. It comprises of 2 core components, the electronics cover and the universal connection box (see the following figure).

  • Page 15: Movimot ® Flexible Mmf3

    Device structure MOVIMOT® flexible MMF3. MOVIMOT® flexible MMF3. ® MOVIMOT flexible MMF3. ® MOVIMOT flexible MMF3. is a decentralized frequency inverter that serves to control drive units. It comprises of 4 core components, the electronics cover, connection box, front module, and maintenance switch (see the following figure). [12] [11] [13]...

  • Page 16: Cable Entry Position

    Device structure Cable entry position Cable entry position 3.3.1 Design MMF1. The following cables entries are possible for the device: • Position X + 2 + 3 – X: 2 × M25 × 1.5 + 2 × M16 × 1.5 –...

  • Page 17: Nameplate Position

    Device structure Nameplate position Nameplate position 3.4.1 Design MMF1. The following nameplate positions are possible for the device: • Nameplate of the complete device: Position X • Optional nameplate: Position 2 The following figure shows the position of the nameplate: 76646 Bruchsal/Germany ®...

  • Page 18: Example Nameplate And Type Designation

    Device structure Example nameplate and type designation Example nameplate and type designation 3.5.1 Nameplate The following figure gives an example of a nameplate of the device. For the structure of the type designation, refer to chapter "Type designation". ® 76646 Bruchsal/Germany LISTED IND.
  • Page 19 Device structure Example nameplate and type designation 3.5.2 Type designation ® The following table shows the type designation of MOVIMOT flexible MMF31S02- D11-5D3-SFCO0-C/DSP/DFC20A-0020 as an example: product family ® MMF = MOVIMOT flexible Design 1 = device variant 1 3 = device variant 3 Flange dimensions for relevant electronics cover size 1 = Suitable for electronics cover size 1 with or without cooling fins Mechanics design...
  • Page 20 Device structure Example nameplate and type designation Version C = generation C Options ® DSP = DynaStop electrodynamic deceleration option IV = Plug connector PE = pressure compensation fitting for electronics BW1 = integrated BG1 braking resistor DBC10A Electronics cover design DBC10A = Direct Binary Communication – Binary –...

  • Page 21: Examples For The Optional Nameplate "Plug Connector Positions

    Device structure Examples for the optional nameplate "Plug connector positions" Examples for the optional nameplate "Plug connector positions" 3.6.1 Design MMF1. The following figure shows an example of the optional nameplate "Plug connector pos- itions": S0#: 01.7659637451.0001.19 X1203_2 X1203_1 X5505 X5504 X4141 18014424412268555...
  • Page 22 Device structure Examples for the optional nameplate "Plug connector positions" 3.6.2 Design MMF3. The following figure shows an example of the optional nameplate "Plug connector pos- itions": S0#: 01.7659637448.0001.19 X1203_2 X1203_1 X5504 X5505 30580203403 The nameplate shows the designations and positions of the plug connectors at the connection box.

  • Page 23: Electronics

    Device structure Electronics Electronics 3.7.1 Electronics cover (inside) and connection box Design MMF1. The following figure shows the connection box and the bottom side of the electronics cover: [2] [3] [10] [11] D C B A1 T2 U V W 3 5 6 [10] [10]...
  • Page 24 Device structure Electronics Design MMF3. The following figure shows the connection box and the bottom side of the electronics cover: [13] [10] [11] [12] D C B A1 T2 U V W 3 5 6 [21] [20] [19] [18] [17] [16] [15] [14] 29487277963...
  • Page 25 Device structure Electronics 3.7.2 Electronics cover (outside) The following figure gives an example of electronics cover designs: 29317784459 LED displays Potentiometer f1 (underneath the screw plug) Potentiometer f2 (underneath the screw plug) Plug connector ® Operating Instructions – MOVIMOT flexible...

  • Page 26: Example Nameplate And Type Designation Of The Electronics

    Device structure Example nameplate and type designation of the electronics Example nameplate and type designation of the electronics 3.8.1 Nameplate The following figure gives an example of a nameplate of the electronics cover. For the structure of the type designation, refer to chapter "Type designation of the electronics cover".
  • Page 27 Device structure Example nameplate and type designation of the electronics Version – Device variant 0 = standard Technology level = Technology level 0 (standard) Application level 0 = Application level 0 (standard) – ® 000 MOVIKIT version ® 000 = No MOVIKIT module loaded at factory settings Operating mode options B = Brake control...

  • Page 28: Example Nameplate And Type Designation Of Connection Unit

    Device structure Example nameplate and type designation of connection unit Example nameplate and type designation of connection unit 3.9.1 Nameplate The following figure gives an example of a nameplate of the connection unit. For the structure of the type designation, refer to chapter "Type designation of the connection unit".

  • Page 29: Mechanical Installation

    Mechanical installation Installation notes Mechanical installation Installation notes INFORMATION Adhere to the safety notes during installation. WARNING Improper installation/disassembly of the device and mount-on components. Serious injuries. • Adhere to the notes about installation and disassembly. WARNING Risk of injury if the device starts up unintentionally, and danger of electrical voltage. Dangerous voltages may still be present for up to 5 minutes after disconnection from the line voltage.

  • Page 30: Required Tools And Resources

    Mechanical installation Required tools and resources Required tools and resources • Set of wrenches, set of screwdrivers, set of socket wrenches • Torque wrench • Mounting device • Compensation elements (washers and spacing rings), if necessary • Fasteners for output elements •...

  • Page 31: Installing The Device

    Mechanical installation Installing the device Installing the device 4.5.1 Notes • Only install the device on a level, low-vibration, and torsionally rigid support struc- ture. • Check the validity of the degree of protection using the information in the operating instructions and the data on the nameplate.
  • Page 32 Mechanical installation Installing the device Installing the electronics cover • Use only electronics covers that match the size. • Be careful not to tilt the electronics cover when placing it on the connection box. Design MMF1. The following figure shows how to correctly place the electronics cover onto the con- nection box: 30566967563 Design MMF3.
  • Page 33 Mechanical installation Installing the device Minimum installation clearance Note the minimum installation clearance required to remove the electronics cover. For detailed dimension drawings, see chapter "Technical data and dimension sheet". Design MMF1. The following figure shows the minimum clearance when installing the electronics cover: 25847860491 Design MMF3.
  • Page 34 Mechanical installation Installing the device Removing the electronics cover Design MMF1. The following figure shows how you can lever off the electronics cover in the intended places: 30567202827 Design MMF3. The following figure shows how you can lever off the electronics cover in the intended places: 30567211403 ®...
  • Page 35 Mechanical installation Installing the device 4.5.3 Derating depending on the installation altitude The following diagram shows the factor f (according to IEC 60034-1:2017, Table 12) by which the thermal motor torque has to be reduced depending on the installation altitude H. Observe the additional chapter "Technical data and dimension drawings" > "Derating depending on the ambient temperature".

  • Page 36: Mounting The Unit

    Mechanical installation Mounting the unit Mounting the unit 4.6.1 Design MMF1. The following figure shows the mounting dimensions for the device: 25829928715 ® Operating Instructions – MOVIMOT flexible...
  • Page 37 Mechanical installation Mounting the unit 4.6.2 Design MMF3. The following figure shows the mounting dimensions for the device: 25829932299 ® Operating Instructions – MOVIMOT flexible...

  • Page 38: Mounting The Device With Spacers

    Mechanical installation Mounting the device with spacers Mounting the device with spacers 4.7.1 Design MMF1. The following figure shows the mounting dimensions for the device with spacers: 31263212171 Spacers (stainless steel) (available for delivery from SEW‑EURODRIVE, part number: 28266129, Scope of delivery: 2 spacers, 4 hex head screws M6 × 20, stainless steel, torque: 3.3 Nm) Hex head screw 4 ×...
  • Page 39 Mechanical installation Mounting the device with spacers 4.7.2 Design MMF3. The following figure shows the mounting dimensions for the device with spacers: 31263214603 Spacers (stainless steel) (available for delivery from SEW‑EURODRIVE, part number: 28266129, Scope of delivery: 2 spacers, 4 hex head screws M6 × 20, stainless steel, torque: 3.3 Nm) Hex head screw 4 ×...

  • Page 40: Tightening Torques

    Mechanical installation Tightening torques Tightening torques WARNING Risk of burns due to hot surfaces. Serious injuries. • Let the devices cool down before touching them. 4.8.1 Blanking plugs Tighten the plastic blanking plugs included in the delivery by SEW‑EURODRIVE with 2.5 Nm: Design MMF1.
  • Page 41 Mechanical installation Tightening torques 4.8.2 Cable glands Tightening torques Tighten the EMC cable glands optionally supplied by SEW‑EURODRIVE to the fol- lowing torques: Screw fitting Part Content Size Outer Tighten- number cable di- ameter torque EMC cable glands 18204783 10 pcs M16 ×...
  • Page 42 Mechanical installation Tightening torques Design MMF1. The following figure shows the cable glands of the device: 29490218763 Design MMF3. The following figure shows the cable glands of the device: 29490222347 ® Operating Instructions – MOVIMOT flexible...
  • Page 43 Mechanical installation Tightening torques 4.8.3 Electronics cover Proceed as follows when installing the electronics cover: Insert the screws and tighten them in diametrically opposite sequence step by step with a tightening torque of 6.0 Nm. Design MMF1. The following figure shows how to screw on the electronics cover: 29490225931 Design MMF3.

  • Page 44: Electrical Installation

    Electrical installation Installation planning taking EMC aspects into account Electrical installation INFORMATION Adhere to the safety notes during installation. Installation planning taking EMC aspects into account 5.1.1 Notes on arranging and routing installation components The correct operation of decentralized inverters depends on selecting the correct cables, providing correct grounding, and on a properly functioning equipotential bond- ing.
  • Page 45 Electrical installation Installation planning taking EMC aspects into account 5.1.3 Cable selection, routing and shielding WARNING Electric shock caused by faulty installation. Severe or fatal injuries. • Take the utmost care when installing the units. • Observe the connection examples. For more information on cable selection, routing and shielding, refer to chapter "Cable routing and shielding".
  • Page 46 Electrical installation Installation planning taking EMC aspects into account Design MMF1. The following figure shows a connection over a wide surface area between the mount- ing plate and the device: 30583362571 Conductive connection over a wide surface between the decentralized frequency inverter and the mounting plate, in case the entire contact surface is conductive (e.g.
  • Page 47 Electrical installation Installation planning taking EMC aspects into account Design MMF3. The following figure shows a connection over a wide surface area between the mount- ing plate and the device: 30583397003 Conductive connection over a wide surface between the decentralized frequency inverter and the mounting plate, in case the entire contact surface is conductive (e.g.

  • Page 48: Equipotential Bonding At The Connection Box

    Electrical installation Equipotential bonding at the connection box Equipotential bonding at the connection box Another option for HF-capable equipotential bonding at a connection box is the follow- ing cable gland with M6 stud bolt: 3884960907 Tightening torque Tightening torque Part number of the cable gland of the M6 nut for stud bolt...

  • Page 49: Installation Instructions

    Electrical installation Installation instructions Installation instructions 5.3.1 Permitted voltage systems Information on voltage systems Information on permissibility TN and TT systems – voltage sys- Use is possible without restrictions. tems with directly grounded star point IT systems – voltage systems with Use is only permitted with electronics cover in non-grounded star point IT system design (...-513-..).
  • Page 50 Electrical installation Installation instructions 5.3.3 Permitted cable cross section of terminals Line terminals X1 Observe the permitted cable cross sections for installation: Line terminals X1 Without conductor end With conductor end sleeve sleeve (with or without plastic collar) Connection cross sec- 0.5 mm  – 6 mm 0.5 mm...
  • Page 51 Electrical installation Installation instructions 5.3.4 Activating line terminals X1 Adhere to the following sequence when you activate the line terminals X1: Line terminals X1 (the following figure shows a schematic illustration) 25649924107 5.3.5 Activating terminals X2_A for motor, brake and temperature sensor Adhere to the following sequence when you activate the terminals X2_A for motor, brake and temperature sensor: Terminals X2_A for motor, brake and temperature sensor (the following figure...
  • Page 52 Electrical installation Installation instructions 5.3.6 Activating terminals X3 for the braking resistor Adhere to the following sequence when you activate the terminals X3 for the braking resistor: Terminals X3 for the braking resistor (the following figure shows a schematic illustration) 25650172171 5.3.7 Activating control terminals X9...
  • Page 53 Electrical installation Installation instructions 5.3.9 Line contactor NOTICE Non-compliance with the minimum switch-on/switch-off times. Damage to the device. • Keep the supply system switched off for 10  s before switching the power back • Do not switch the supply system off and on more than once per minute. •...
  • Page 54 Electrical installation Installation instructions 5.3.10 Notes on PE connection WARNING Electric shock due to incorrect connection of PE. Severe or fatal injuries. • The permitted tightening torque for the screw is 2.0 to 2.4 Nm. • Observe the following notes regarding PE connection. Impermissible assembly Recommendation: Assembly with solid connecting...
  • Page 55 Electrical installation Installation instructions Leakage currents Earth-leakage currents ≥ 3.5 mA can occur during normal operation. In order to fulfill EN 61800-5-1, observe the following notes: • The protective earth (PE) connection must meet the requirements for systems with high earth-leakage currents. • This usually means –...
  • Page 56 Electrical installation Installation instructions 5.3.12 Installation above 1000 m asl You can install the drive units at altitudes from 1000  m to a maximum of 3800  m above sea level provided the following conditions are met. • The nominal motor current I is reduced due to the reduced cooling above 1000 m (see chapter "Technical data and dimension sheets").

  • Page 57: Installation Topology (Example: Standard Installation)

    Electrical installation Installation topology (example: standard installation) Installation topology (example: standard installation) The following figure shows a basic installation topology with the device: Safety Control Supply system relay Back-up fuse/line protection Control cabinet level Field level [1] MGF..-DSM-C [2] MMF1../DBC.. [1] ..DRN...

  • Page 58: Terminal Assignment

    Electrical installation Terminal assignment Terminal assignment INFORMATION The terminals X3 for connecting the braking resistor can be connected to an optional, internal braking resistor. As an alternative, you an connect an external braking resis- tor if the power rating of this braking resistor is not sufficient. Proceed as follows to do so: •...
  • Page 59 Electrical installation Terminal assignment Assignment Terminal Name Marking Function – Braking resistor connection braking resistor termi- – Braking resistor connection nals F_STO_P1 Yellow Input STO+ control terminals F_STO_P1 Yellow Input STO+ (to loop through) 0V24_OUT – 0V24 reference potential for DC 24 V output 24V_OUT –...
  • Page 60 Electrical installation Terminal assignment Assignment Terminal Name Marking Function Connection depending on the connec- tion unit Option /CO Option /DI X2_A Brake D White Connection Connection Terminals for motor, Brake D Brake 14 brake and temperature Brake C White Connection Connection sensor Brake C Brake 13...

  • Page 61: Bulk Cables

    Electrical installation Bulk cables Bulk cables ® 5.6.1 Brake motor cables for motors with digital interface (MOVILINK DDI) Connection cable 1.5 mm Connection cables Conformity/ Cable reel/in- Cable type/ Cable cross Operating stallation type properties section/ voltage Part number ® ® Motor connection with MOVILINK CE/UL: 30 m...
  • Page 62 Electrical installation Bulk cables Connection cable 2.5 mm Connection cables Conformity/ Cable reel/in- Cable type/ Cable cross Operating stallation type properties section/ voltage Part number ® ® Motor connection with MOVILINK CE/UL: 30 m LEONI LEHC 2.5 mm AC 500 V 100 m 005770 28123344 200 m Halogen-free Open cable end (not prefabricated)
  • Page 63 Electrical installation Bulk cables Connection of bulk cables The following table shows the conductor assignment of cables with the following part numbers: Part numbers 28123336, 28123344, 28123395, 28123409 Connection description Bulk cable Motor connection depending on brake control Without brake 3-wire brake 2-wire brake AC 110-500 V...
  • Page 64 Electrical installation Bulk cables 5.6.2 Brake motor cables for motors without digital interface Connection cable 1.5 mm Connection cables Conformity/ Cable reel/in- Cable type/ Cable cross Operating stallation type properties section/ voltage Part number ® Motor connection CE/UL: 100 m LEONI LEHC 1.5 mm ®...
  • Page 65 Electrical installation Bulk cables Connection of bulk cables The following table shows the conductor assignment of cables with the following part numbers: Part numbers 19150067, 19150075 Connection description Bulk cable Motor connection depending on brake control Without brake 3-wire brake 2-wire brake AC 110 - 500 V DC 24 V...

  • Page 66: Connection Diagram

    Electrical installation Connection diagram Connection diagram The following figure shows the connections of the device: F11/F12/F13 MOVIMOT® flexible MMF1..-C/DBC.., MMF3..-C/DBC.. X1 line terminals X3 braking resistor X31 engineering interface /CO [1] /DI [1] Temp+ X2_A Terminals for motor, – Temp- brake and temperature sensor X9 control terminals Analog input...
  • Page 67 Electrical installation Connection diagram 5.7.1 Terminal functions in Easy mode (delivery state) Positive direction of Negative direction of Setpoint f1 active Setpoint f2 active rotation active (CW) rotation active (CCW) ® Operating Instructions – MOVIMOT flexible...

  • Page 68: Cable Routing And Cable Shielding

    Electrical installation Cable routing and cable shielding Cable routing and cable shielding 5.8.1 Installation with separately routed Ethernet cable Notes on cable routing and shielding – Recommended cable routing Note the following when routing and shielding the cables: • Cable selection –...
  • Page 69 Electrical installation Cable routing and cable shielding Motor connection for motors without digital interface (Connection unit with /DI option) The following figure shows the motor connection with hybrid cable for motors without digital interface: D C B A1 T2 U V W 30566940171 Motor connection for motors without digital interface ®...
  • Page 70 Electrical installation Cable routing and cable shielding ® Motor connection for motors with digital interface (MOVILINK DDI) (Connection unit with /CO option) The following figure shows the motor connection with hybrid cable for motors with di- gital interface: D C B A1 T2 U V W 30566960139 ®...
  • Page 71 Electrical installation Cable routing and cable shielding Other connections Design MMF1. The following figure shows the connections of the device without motor connection: INFORMATION Motor connection is shown in another figure, see chapter "Cable routing and cable shielding" > "Installation with separately routed Ethernet cable" > "Motor connec- tion...".
  • Page 72 Electrical installation Cable routing and cable shielding Design MMF3. The following figure shows the connections of the device without motor connection: INFORMATION Motor connection is shown in another figure, see chapter "Cable routing and cable shielding" > "Installation with separately routed Ethernet cable" > "Motor connec- tion...".

  • Page 73: Emc Cable Glands

    Electrical installation EMC cable glands EMC cable glands 5.9.1 Cable shielding For shielded cables, it is best to use EMC cable glands to connect the shield. EMC cable glands are available as option. 25216680843 5.9.2 Assembly of EMC cable glands Assemble the EMC cable glands supplied by SEW‑EURODRIVE according to the fol- lowing figure: 18014401170670731...

  • Page 74: Plug Connectors

    Electrical installation Plug connectors 5.10 Plug connectors 5.10.1 Representation of connections The wiring diagrams of the plug connectors depict the contact end of the connections. 5.10.2 Designation key The designation of plug connectors is specified according to the following key: Terminal Group 1 = Power input...
  • Page 75 Electrical installation Plug connectors 5.10.3 Connection cables INFORMATION For more information on cable types, refer to chapter Technical data." Connection cables are not included in the scope of delivery. Prefabricated cables for connecting SEW‑EURODRIVE components can be ordered. For each connection, the available prefabricated cables are listed. Specify the part number and length of the required cable in your order.
  • Page 76 Using prefabricated cables with plug connectors SEW-EURODRIVE uses prefabricated cables for certifications, type tests and ap- proval of the units. The cables available from SEW-EURODRIVE meet all the require- ments necessary for the functions of the unit and the connected components. The devices under consideration are always the basic devices including all connected components and corresponding connection cables.
  • Page 77 Electrical installation Plug connectors 5.10.4 Plug connector positions connection box Design MMF1. Cable entries M25 The following figure depicts the possible plug connector positions for the M25 cable entries: X5136 X2242 X1203_2 X1203_1 X1206 X5136 X1203_1 X1203_2 X1206 X2242 X2041 X1203_2 X1203_1 X2104...
  • Page 78 Electrical installation Plug connectors Plug connector Not together at a position with the Designation Coding ring/ Function Position plug connector: color • X1206 X1203_1 Black AC 400 V connection X, 2 or 3 • X5136 X1203_2 Black AC 400 V connection X, 2 or 3 •...
  • Page 79 Electrical installation Plug connectors Cable entries M16 The following figure depicts the possible plug connector positions for the M16 cable entries: X4141 X5505 X5504 X5504 X5505 X4141 30566386443 Plug connector Not together at a position with the Designation Coding ring/ Function Position plug connector:...
  • Page 80 Electrical installation Plug connectors Design MMF3. Cable entries M25 The following figure depicts the possible plug connector positions for the M25 cable entries: X2041 X2041 X2104 X2104 X2242 X1203_2 X5136 X1206 X1203_1 X2041 X2104 X1203_2 X1203_1 X2242 X1206 X5136 X2041 X2104 31248925451 ®...
  • Page 81 Electrical installation Plug connectors Plug connector Not together at a position with the Designation Coding ring/ Function Position plug connector: color • X1206 X1203_1 Black AC 400 V connection X or 3 • X5136 X1203_2 Black AC 400 V connection X or 3 • X2242 X1206 –...
  • Page 82 Electrical installation Plug connectors Cable entries M16 The following figure depicts the possible plug connector positions for the M16 cable entries: X5505 X5504 X5505 X5504 30566670347 Plug connector Not together at a position with the Designation Coding ring/ Function Position plug connector: color X5504...
  • Page 83 Electrical installation Plug connectors 5.10.5 Plug connector positions at the electronics cover The following figure shows the positions of the potentiometers and plug connectors: X5231 9007228262316171 Designation Function Potentiometer f1 (underneath the screw plug) Potentiometer f2 (underneath the screw plug) X5231 Analog input ®...
  • Page 84 Electrical installation Plug connectors 5.10.6 Plug connector variants M12 plug connector at the connection box M12 plug connectors at the connection box are pre-installed so they match the con- nection cables provided by SEW‑EURODRIVE. Customers can adjust the orientation of plug connectors if required. The following figure shows a schematic illustration with the permitted tightening torques: 6 Nm...
  • Page 85 Electrical installation Plug connectors M23 plug connector CAUTION Loss of the guaranteed degree of protection. Potential damage to property. • Remove the union nut from the M23 plug connector using 3 Nm. • Between plug connector and bushing is a gap of 2 mm. M23 plug connectors are available in the plug connector design "Straight".
  • Page 86 Electrical installation Plug connectors Design MMF3. 2 mm 3 Nm 30568715531 "Straight" design The tightening torque for the union nut is 3 Nm You can order suitable tools from TE Connectivity - Intercontec products using the following purchase order number: • Torque wrench 3 Nm, 1/4" external square driver: C1.020.00 •...
  • Page 87 Electrical installation Plug connectors 5.10.7 Using plug connectors assembled by yourself The power plug connectors for assembling connection cables yourself, and the corres- ponding assembly tool set is available for order from TE Connectivity - Intercontec products. Contact TE Connectivity - Intercontec products if the order designation is not available in the online order system of Intercontec.

  • Page 88: Assignment Of The Optional Plug Connectors

    Electrical installation Assignment of the optional plug connectors 5.11 Assignment of the optional plug connectors WARNING Electric shock when disconnecting or connecting voltage-carrying plug connectors. Severe or fatal injuries • Switch off the line voltage. • Never plug or unplug plug connectors while they are energized. 5.11.1 X1203_1 and X1203_2: AC 400 V connection The following table shows information about this connection:...
  • Page 89 Electrical installation Assignment of the optional plug connectors Connection cables The following tables list the cables available for this connection: Cable cross section 1.5 mm Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ®...
  • Page 90 Electrical installation Assignment of the optional plug connectors Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® HELUKABEL Variable 2.5 mm ® MULTIFLEX 18153275 – 512 AC 500 V M23, coding M23, coding ring: black, ring: black, male male...
  • Page 91 Electrical installation Assignment of the optional plug connectors Cable cross section 4.0 mm Connection cables Conformity/ Cable type Length/in- Cable part num- stallation cross-sec- type tion/operat- ing voltage ® HELUKABEL Variable 4 mm ® TOPFLEX – 18127487 600-PVC AC 500 V 18133975 M23, coding M23, coding ring: black, ring: black,...
  • Page 92 Electrical installation Assignment of the optional plug connectors Connection cables Conformity/ Cable type Length/in- Cable part num- stallation cross-sec- type tion/operat- ing voltage ® HELUKABEL Variable 4 mm ® TOPFLEX – 18133983 611-PUR AC 500 V (Halogen-free) Open M23, coding ring: black, male ®...
  • Page 93 Electrical installation Assignment of the optional plug connectors Connection of cables with open end The following table shows the conductor assignment of cables with the following part numbers: Part numbers 18180094, 18127479, 18133967, 18153283, 18153291, 18127495, 18133983, 18153321, 18153348 Assembly Open cable end Description Prefabricated plug...
  • Page 94 Electrical installation Assignment of the optional plug connectors 5.11.2 X5504: STO (3 cores) WARNING No safe disconnection of the device. Severe or fatal injuries. • Do not use the 24 V output (pins 1 and 3) for safety-related applications. • Only jumper the STO connection with 24  V if the device does not have to fulfill any safety function.
  • Page 95 Electrical installation Assignment of the optional plug connectors Connection cables INFORMATION Use only shielded cables for this connection and only suitable plug connectors that connect the shield with the device in an HF-capable manner. The following table provides an overview of the cables available for this connection: Connection cables Conformity/ Cable type...
  • Page 96 Electrical installation Assignment of the optional plug connectors Connection cables Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage CE/UL: igus chainflex Variable 4 × 0.5 mm CF78.UL 28110994 DC 60 V M12, 5‑pin, M12, 5‑pin, A‑coded, A‑coded, male female CE/UL: igus chainflex...
  • Page 97 Electrical installation Assignment of the optional plug connectors Connection of cables with open end HELUKABEL The following table shows the conductor assignment of cables with the following part numbers: Part numbers 28110978, 28110943 Assembly Open cable end Description Prefabricated plug connectors Core Identi-...
  • Page 98 Electrical installation Assignment of the optional plug connectors igus chainflex The following table shows the conductor assignment of cables with the following part numbers: Part numbers 28111001, 28111036 Assembly Open cable end Description Prefabricated plug connectors Core Identi- Assembly Signal Contact color/ fication...
  • Page 99 Electrical installation Assignment of the optional plug connectors 5.11.3 X5505: STO (3 cores) WARNING Disabling of the safety-related disconnection of further devices due to parasitic voltages when using an STO jumper plug. Severe or fatal injuries. • Only use the STO jumper plug when all incoming and outgoing STO connections have been removed from the device.
  • Page 100 Electrical installation Assignment of the optional plug connectors Connection cables INFORMATION Use only shielded cables for this connection and only suitable plug connectors that connect the shield with the device in an HF-capable manner. The following table provides an overview of the cables available for this connection: Connection cables Conformity/ Cable type...
  • Page 101 Electrical installation Assignment of the optional plug connectors Connection cables Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage CE/UL: igus chainflex Variable 4 × 0.5 mm CF78.UL 28110994 DC 60 V M12, 5‑pin, M12, 5‑pin, A‑coded, A‑coded, male female CE/UL: igus chainflex...
  • Page 102 Electrical installation Assignment of the optional plug connectors Connection of cables with open end HELUKABEL The following table shows the conductor assignment of cables with the following part numbers: Part numbers 28117808, 28110986 Assembly Open cable end Description Prefabricated plug connectors Core Identi-...
  • Page 103 Electrical installation Assignment of the optional plug connectors igus chainflex The following table shows the conductor assignment of cables with the following part numbers: Part numbers 28117816, 28111044 Assembly Open cable end Description Prefabricated plug connectors Core Identi- Assembly Signal Contact color/core fication...
  • Page 104 Electrical installation Assignment of the optional plug connectors 5.11.4 STO jumper plug (3-core) WARNING Safe disconnection of the device is not possible when using the STO jumper plug. Severe or fatal injuries. • Only use use the STO jumper plug if the device is not used to fulfill any safety function.
  • Page 105 Electrical installation Assignment of the optional plug connectors 5.11.5 X5136: Digital inputs, relay output The following table shows information about this connection: Function Digital inputs, relay output Connection type M23, female, male thread, TE Connectivity - Intercontec products, P insert, SpeedTec equipment, 12‑pin, 0°-coded, coding ring: without, protected against con- tact Connection diagram...
  • Page 106 Electrical installation Assignment of the optional plug connectors Connection cables INFORMATION Use only shielded cables for this connection and only suitable plug connectors that connect the shield with the device in an HF-capable manner. The following table provides an overview of the cables available for this connection: Connection cable Conformity/ Cable type...
  • Page 107 Electrical installation Assignment of the optional plug connectors Connection of cables with open end The following table shows the conductor assignment of cables with the following part number: Part numbers 11741457 Assembly Open cable end Description Prefabricated plug connectors Core Identi- Assembly Signal...
  • Page 108 Electrical installation Assignment of the optional plug connectors 5.11.6 X4141: Engineering interface The following table shows information about this connection: Function Engineering interface (CAN) Connection type M12, 5‑pin, female, A‑coded, color: black Connection diagram Assignment Contact Signal Description Res. Reserved 24V_OUT DC 24 V auxiliary output 0V24_OUT...
  • Page 109 Electrical installation Assignment of the optional plug connectors Connection cables The following table provides an overview of the cables available for this connection: Connection cable Conformity/ Length/in- Operating part num- stallation voltage type Connection to interface adapter USM21A: 3.0 m DC 60 V 28111680 M12, 5‑pin, RJ10...
  • Page 110 Electrical installation Assignment of the optional plug connectors ® 5.11.7 X2104: Inverter output for connecting motors with digital interface (MOVILINK DDI) The following table shows information about this connection: Function ® Inverter output for connecting motors with digital interface (MOVILINK DDI) Connection type M23, female, union nut with female thread, TE Connectivity - Intercontec Products,...
  • Page 111 Electrical installation Assignment of the optional plug connectors Connection cables The following tables list the cables available for this connection: Cable cross section 1.5 mm Connection cables Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ®...
  • Page 112 Electrical installation Assignment of the optional plug connectors Cable cross section 2.5 mm Connection cables Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® CE/UL: LEONI LEHC Variable 4 × 2.5 mm 005770 28124340 4 × 1.0 mm RG58 M23, without Open encoding ring, AC 500 V...
  • Page 113 Electrical installation Assignment of the optional plug connectors Connection of cables with open end The following table shows the conductor assignment of cables with the following part numbers: Part numbers 28124332, 28124367, 28124340, 28124375 Assembly Open cable end Motor connection depending on brake con- Prefabricated plug trol connectors...
  • Page 114 Electrical installation Assignment of the optional plug connectors 5.11.8 X2041: Inverter output for connecting motors without digital interface The following table shows information about this connection: Function Inverter output for connecting motors without digital interface Connection type M23, female, union nut with female thread, TE Connectivity - Intercontec Products, series 723, SEW insert, SpeedTec equipment, coding ring: brown, protected against contact Connection diagram...
  • Page 115 Electrical installation Assignment of the optional plug connectors Connection cables The following tables list the cables available for this connection: Cable cross section 1.5 mm Connection cables Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ®...
  • Page 116 Electrical installation Assignment of the optional plug connectors Connection cables Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® CE/UL: LEONI LEHC Variable 1.5 mm 000749 28125967 AC 500 V M23, coding IS1, female, W ring: brown, male ®...
  • Page 117 Electrical installation Assignment of the optional plug connectors Connection cables Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® CE/UL: LEONI LEHC Variable 1.5 mm 000749 28128451 AC 500 V M23, coding M23, without ring: brown, encoding ring, male female (SH1/ KH1)
  • Page 118 Electrical installation Assignment of the optional plug connectors Connection of cables with open end 28128435 The following table shows the conductor assignment of cables with the following part number: Part numbers 28128435 Assembly Open cable end, Motor connection depending on brake con- Prefabricated plug not prefabricated trol...
  • Page 119 Electrical installation Assignment of the optional plug connectors 28125991, 28125983 The following table shows the conductor assignment of cables with the following part numbers: Part numbers 28125991, 28125983 Assembly Open cable end, conductor Motor connection depending on brake con- Prefabricated plug end sleeves, ring cable lugs trol connectors...
  • Page 120 Electrical installation Assignment of the optional plug connectors 28126009 The following table shows the conductor assignment of cables with the following part number: Part numbers 281286009 Assembly Open cable end, Motor connection depending on brake con- Prefabricated plug conductor end sleeves trol connectors Without...
  • Page 121 Electrical installation Assignment of the optional plug connectors 5.11.9 X1206: AC 400 V connection (IN) The following table shows information about this connection: Function AC 400 V connection (IN) Connection type MQ15-X-Power, male, plug connector without union nut, MURR Elektronik, (current load max. 16 A) Connection diagram Assignment Contact...
  • Page 122 Electrical installation Assignment of the optional plug connectors 5.11.10 X2242: AC 400 V connection (OUT) The following table shows information about this connection: Function AC 400 V connection (OUT) Connection type MQ15-X-Power, female, plug connector with union nut, MURR Elektronik, (current load max. 16 A) Connection diagram Assignment Contact...

  • Page 123: Plug Connector Assignment At The Electronics Cover

    Electrical installation Plug connector assignment at the electronics cover 5.12 Plug connector assignment at the electronics cover 5.12.1 X5231: Analog input The following table shows information about this connection: Function Analog input Connection type M12, 5‑pin, female, A‑coded, color: black Connection diagram Assignment Contact...

  • Page 124: Pc Connection

    Electrical installation PC connection 5.13 PC connection Connect the PC to the drive unit before you start the engineering software ® MOVISUITE You have several options to connect a PC to the device. 5.13.1 Connection via interface adapter USM21A The USM21A interface adapter is used to connect the PC and the engineering inter- face of the device.
  • Page 125 Electrical installation PC connection Connection to X4141 (M12 at the connection box) The engineering interface X31 in the connection box is assigned to the internal wiring of plug connector X4141. NOTICE Unauthorized insertion of the STO jumper plug into the engineering interface. Damage to the device.
  • Page 126 Electrical installation PC connection Installing the included engineering plug connector X4141 In some cases, the X4141 engineering plug connector is provided in an accessory bag (part number: 28258185) included in the decentralized frequency inverter delivery from SEW‑EURODRIVE. In this case, install the engineering plug connector X4141 to the connection box of the decentralized frequency inverter as follows: 1.
  • Page 127 Electrical installation PC connection The following illustration shows how to connect the PC to the device: 25824402315 USB 2.0 connection cable (commercial, included in the USM21A interface adapter delivery) USM21A interface adapter RJ10/RJ10 connection cable (included in the USM21A interface adapter deliv- ery) Connection to X32 at the front module of MMF3.
  • Page 128 Electrical installation PC connection Connection to X4141 at the front module of MMF3. NOTICE Unauthorized insertion of the STO jumper plug into the engineering interface. Damage to the device. • Never insert the STO jumper plug into the engineering interface. The following figure shows how to connect the PC to the X4141 optional engineering ®...
  • Page 129 Electrical installation PC connection 5.13.2 Connection via CBG21A or CBG11A keypad Use the CBG21A or CBG11A keypad to connect the PC and the engineering interface of the device. The data is transferred according to the USB 2.0 standard. It is also possible to work with a USB 3.0 interface.
  • Page 130 Electrical installation PC connection Connection to X4141 (M12 at the connection box) NOTICE Unauthorized insertion of the STO jumper plug into the engineering interface. Damage to the device. • Never insert the STO jumper plug into the engineering interface. The following illustration shows how to connect the PC to the device: X4141 30551620875 Connection cable USB A/USB 2.0 Mini B...
  • Page 131 Electrical installation PC connection Connection to X31 (RJ10 in the connection box) NOTICE Connector X31 provides a 24 V supply voltage for operating the connected options. Damage to connected options with low nominal voltage. • Only connect options with a nominal voltage of 24 V to connector X31, such as: –...
  • Page 132 Electrical installation PC connection Connection to the front module of MMF3. The following illustration shows how to connect the PC to the front module of ® MOVIMOT flexible MMF3.: 30551665419 Connection cable USB A/USB 2.0 Mini B (available for delivery from SEW‑EURODRIVE, part number: 25643517) CBG21A or CBG11A keypad ®...

  • Page 133: Startup

    Startup Startup notes Startup Startup notes INFORMATION It is essential to comply with the safety notes during startup. WARNING Risk of injury due to missing or defective protective covers. Severe or fatal injuries. • Install the protective covers of the system according to the instructions. •...
  • Page 134 Startup Startup notes NOTICE Undercutting the minimum switch-off time of the line contactor. Irreparable damage to the inverter or unforeseen malfunctions. • You must observe a minimum switch-off time of 10  s after switching off the voltage supply. • Do not switch the voltage supply on or off more often than once per minute. INFORMATION •...
  • Page 135 Startup Startup notes WARNING Risk from falling loads. This can result in severe or fatal injuries. ® • use the function "Releasing the brake / deactivating DynaStop with FCB 01" for hoist applications and applications with potentially falling loads. • Inhibit the function via the following steps: –...

  • Page 136: Startup Requirements

    Startup Startup requirements Startup requirements Startup is only required when you need to change the factory set parameterization. In this case, the following conditions apply to startup: • You have installed the device correctly both mechanically and electrically. • You have performed a correct project planning for the device. •...

  • Page 137: Parameterization Mode

    Startup Parameterization mode Parameterization mode The following parameterization modes are available to perform the device startup: Easy mode Easy startup with predefined control interface. • Setting parameters, setpoints, and additional functions can only be set using the mechanical setting elements (potentiometer and DIP switch) at the device. •...

  • Page 138: Control Elements

    Startup Control elements Control elements 6.4.1 Overview The following figure gives an overview of the control elements at the electronics cover: S1 1 2 3 4 1 2 3 4 S2 S1 1 2 3 4 3 4 1 2 3 1 2 3 4 S2 4 S2 1 2 3...
  • Page 139 Startup Control elements 6.4.2 Potentiometer f1 NOTICE Loss of the ensured degree of protection if the screw plug of the potentiometer is not installed or not installed correctly. Damage to the device. • After setting the setpoint, make sure the screw plug of the potentiometer has a seal and screw it in.
  • Page 140 Startup Control elements 6.4.3 Potentiometer f2 NOTICE Loss of the ensured degree of protection if the screw plug of the potentiometer is not installed or not installed correctly. Damage to the device. • After setting the setpoint, make sure the screw plug of the potentiometer has a seal and screw it in.
  • Page 141 Startup Control elements 6.4.4 Potentiometer t1 Use the potentiometer t1 to set the acceleration/deceleration setpoint t1. • When the device is set to Easy mode, the predefined setpoint is always active at the potentiometer t1. • The potentiometer t1 can be deactivated in Expert mode. In this case, the parameters Acceleration 1 Deceleration 1...

  • Page 142: Dip Switch

    Startup DIP switch DIP switch 6.5.1 Overview NOTICE Damage to the DIP switches caused by unsuitable tools. Possible damage to property. • To set the DIP switches, use only suitable tools, such as a slotted screwdriver with a blade width of no more than 3 mm. •...
  • Page 143 Startup DIP switch You must not alter the factory setting of the S1/4 DIP switch = OFF. DIP switch S2 The following table shows the functions of DIP switch S2: DIP switch Meaning Reserved Source Reserved Reserved setpoint f1 – Analog –...
  • Page 144 Startup DIP switch 6.5.2 Description of the DIP switches DIP switch S1/1: Direction of rotation reversal INFORMATION The direction of rotation is reversed depending on the setting of the DIP switch and of the parameter drive train  1 > Controller > Direction of rotation reversal.
  • Page 145 Startup DIP switch DIP switch S1/3: Deactivating the speed monitoring INFORMATION If the function of this DIP switch is deactivated via parameter access, the last active setting of the relevant parameter is maintained. This DIP switch is used to disable speed monitoring. •...
  • Page 146 Startup DIP switch DIP switch S3/1: Brake type Use this DIP switch to select the brake type of the motor. • OFF (S3/1 = OFF): Use this setting to select the standard brake. This setting corresponds to the brake type that is automatically assigned to the motor type.
  • Page 147 Startup DIP switch DIP switch S3/3 – S3/4: Motor assignment Use these DIP switches to select the relative motor power in relation to inverter power. The selection depends on the selected motor series, motor connection type, and the nominal output current of the electronics cover. S3/3 S3/4 Motor assignment...
  • Page 148 Startup DIP switch DIP switch S3/7 – S3/10: Motor series Use these DIP switches to select the motor series (motor type). Code S3/7 S3/8 S3/9 S3/10 Motor series Motor type Nominal voltage Nominal frequency DRN.. 230 V/400 V 4-pole 50 Hz DRN.. 266 V/460 V 4-pole 60 Hz DRN..

  • Page 149: Detailed Motor Selection Table For Startup Via Dip Switch S3

    Startup Detailed motor selection table for startup via DIP switch S3 Detailed motor selection table for startup via DIP switch S3 The following detailed motor selection tables show how to perform startup via DIP switch S3 on the standard memory module (part no. 28242882). 6.6.1 DR2S..
  • Page 150 Startup Detailed motor selection table for startup via DIP switch S3 Motor Electronics cover DIP switch S3 Motor type Brake Type des- Nominal out- Connec- Motor assignment in rela- ignation put current tion type tion to the inverter power Type/nom- S3/1 S3/2 S3/3 S3/4...
  • Page 151 Startup Detailed motor selection table for startup via DIP switch S3 Motor Electronics cover DIP switch S3 Motor type Brake Type des- Nominal out- Connec- Motor assignment in rela- ignation put current tion type tion to the inverter power Type/nom- S3/1 S3/2 S3/3 S3/4...
  • Page 152 Startup Detailed motor selection table for startup via DIP switch S3 6.6.2 DRN.. motor series, 4-pole DRN.. motor series, 4-pole 230/400 V, 50 Hz 266/460 V, 60 Hz Wide-range voltage, 50/60 Hz DIP switch S3 DIP switch S3 DIP switch S3 S3/7 S3/8 S3/9 S3/10 S3/7 S3/8 S3/9...
  • Page 153 Startup Detailed motor selection table for startup via DIP switch S3 Motor Electronics cover DIP switch S3 Motor type Brake Type des- Nominal out- Connec- Motor assignment in rela- ignation put current tion type tion to the inverter power Type/nom- S3/1 S3/2 S3/3 S3/4...
  • Page 154 Startup Detailed motor selection table for startup via DIP switch S3 Motor Electronics cover DIP switch S3 Motor type Brake Type des- Nominal out- Connec- Motor assignment in rela- ignation put current tion type tion to the inverter power Type/nom- S3/1 S3/2 S3/3 S3/4...
  • Page 155 Startup Detailed motor selection table for startup via DIP switch S3 ® 6.6.3 MOVIGEAR classic motor series Motor series Motor protection DIP switch S3 Temperature sensor DIP switch S3 S3/7 S3/8 S3/9 S3/10 S3/5 S3/6 No temperature sensor PK (PT1000) ®...

  • Page 156: Startup Procedure

    Startup Startup procedure Startup procedure 6.7.1 Startup in Easy mode In Easy mode (delivery state), startup is performed without a PC or keypad. The device functions are predefined in Easy mode. The setpoint is only set using mechanical setting elements (potentiometer, DIP switch).
  • Page 157 Startup Startup procedure Advanced • FCB 01 Output stage inhibit drive functions • FCB 02 Stop default • FCB 26 Stop at user limit • Limit values 1 Monitoring functions • Monitoring functions 1 • Energy-saving function Information on the Device data is available via the project node. drive unit Device data •...

  • Page 158: Startup With The Cbg21A Keypad

    Startup Startup with the CBG21A keypad Startup with the CBG21A keypad Using the CBG21A keypad, startup can be performed intuitively guided by the sym- bols and functions of the color display. 6.8.1 CBG21A keypad The following figure shows the CBG21A keypad: Color display Function keys (Function according to bottom line on color...
  • Page 159 Startup Startup with the CBG21A keypad Symbols used The available functions are shown with pictograms in the keypad display. Startup Manual mode Optimization of the control mode Application Diagnostics Parameter Data management Settings Back Next ® Operating Instructions – MOVIMOT flexible...

  • Page 160: Startup With The Cbg11A Keypad

    Startup Startup with the CBG11A keypad Startup with the CBG11A keypad Using the CBG11A keypad, startup can be performed intuitively guided by the sym- bols and functions of the color display. INFORMATION You cannot start up a motor with encoder using the CBG11A keypad. You can carry out this particular startup with a CBG21A keypad or with the ®...
  • Page 161 Startup Startup with the CBG11A keypad Symbols used The available functions are shown with pictograms in the keypad display. Diagnostics Data management Startup Manual mode Parameter tree Keypad settings ® Operating Instructions – MOVIMOT flexible...

  • Page 162: Configuring The Digital Inputs/Outputs

    Startup Configuring the digital inputs/outputs 6.10 Configuring the digital inputs/outputs Easy mode (deliv- In Easy mode, the following configuration of the digital inputs is active: ery state) Digital inputs Function Setting (Configuration of the digital inputs) (CW/CCW/setpoint changeover) • DI01 Fixed setpoints, positive rotation direc- tion •...

  • Page 163: Setpoint Scaling Of The Analog Input

    Startup Setpoint scaling of the analog input 6.11 Setpoint scaling of the analog input The setpoint scaling of analog input AI1 depends on the operating mode of the fixed setpoint processing. Operating mode Setpoint scaling on the operating mode: "Mechanical setting elements": "Mechanical The following figure shows the setpoint scaling of the analog input AI1: setting elements"...

  • Page 164: Disabling Dynastop For Startup Purposes

    Startup Disabling DynaStop® for startup purposes Disabling DynaStop® for startup purposes ® 6.12 Disabling DynaStop for startup purposes ® 6.12.1 Important notes on disabling DynaStop (/DSP option) WARNING ® Removing the electronics cover will disable DynaStop Severe or fatal injuries. •...
  • Page 165 Startup Disabling DynaStop® for startup purposes ® 6.12.2 Steps for disabling DynaStop INFORMATION ® For more information on the DynaStop function, refer to chapters "Operation" and the documentation of the connected drive unit. ® Disabling DynaStop by removing the electronics cover ®...

  • Page 166: Configuring The Drive Behavior At Standstill (Fcb02, Fcb13, Fcb14)

    Startup Configuring the drive behavior at standstill (FCB02, FCB13, FCB14) 6.13 Configuring the drive behavior at standstill (FCB02, FCB13, FCB14) The parameter Behavior at standstill defines the drive behavior in case the drive en- able is revoked and the motor is at standstill (path: Functions >...

  • Page 167: Operation

    Operation Switch disconnector Operation Switch disconnector WARNING Electric shock due to dangerous voltages at the line terminals. The switch disconnector disconnects the electronics cover from the voltage supply. Voltage is still present at the terminals of the device. • A correct installation includes that terminals of the device are protected against contact.

  • Page 168: Binary Control

    Operation Binary control Binary control The behavior of the drive unit depends on the following factors: • Selected configuration of the digital inputs. • Status of digital inputs. The following table describes the control functions in conjunction with the predefined configurations of the digital inputs.
  • Page 169 Operation Binary control No. Configuration of the digital inputs Description Motor potentiometer CCW • Negative direction of rotation (coun- terclockwise rotation) • Speed setpoint via the motor poten- tiometer function • Fault reset Fixed setpoint processing mode: • Mechanical setting elements •...
  • Page 170 Operation Binary control 7.2.1 Configuration 0: User-defined configuration Function of the di- • The digital inputs can be configured freely. gital inputs • In contrast to the predefined terminal configurations 1 – 6, the drive unit remains in the status "FCB 02 Stop default" once the enable signal is revoked. If you require the status "FCB 01 Output stage inhibit", you must assign this function to a digital input.
  • Page 171 Operation Binary control 7.2.2 Configuration 1: CW, CCW, setpoint changeover Fixed setpoint processing mode: Mechanical setting elements (cannot be changed) Configuration 1 is active in Easy mode and in the delivery state. Behavior of the drive unit Digital input "DRIVE" DI01 DI02 DI03...
  • Page 172 Operation Binary control 7.2.3 Configuration 2: Enable, fixed setpoints Fixed setpoint processing mode: Mechanical setting elements (cannot be changed) Behavior of the drive unit Digital input "DRIVE" DI01 DI02 DI03 DI04 Enable Fixed Fixed Reset setpoint setpoint The drive unit stops with deceleration setpoint t1. Lights up yellow FCB 01 Output stage inhibit is activated afterwards.
  • Page 173 Operation Binary control 7.2.4 Configuration 3: Enable, external fault, setpoint changeover Fixed setpoint processing mode: Mechanical setting elements (cannot be changed) Behavior of the drive unit Digital input "DRIVE" DI01 DI02 DI03 DI04 Enable Poten- Reset ternal tiometer fault The drive unit stops with deceleration setpoint t1. Lights up yellow FCB 01 Output stage inhibit is activated afterwards.
  • Page 174 Operation Binary control 7.2.5 Configuration 4: Motor potentiometer CW Fixed setpoint processing mode: Motor potentiometer (cannot be changed) Behavior of the drive unit Digital input "DRIVE" DI01 DI02 DI03 DI04 Right Motor Motor Reset poten- poten- tiomete tiometer r up down The drive unit stops with deceleration setpoint t1.
  • Page 175 Operation Binary control 7.2.6 Configuration 5: Motor potentiometer CCW Fixed setpoint processing mode: Motor potentiometer (cannot be changed) Behavior of the drive unit Digital input "DRIVE" DI01 DI02 DI03 DI04 Left Motor Motor Reset poten- poten- tiomete tiometer r up down The drive unit stops with deceleration setpoint t1.
  • Page 176 Operation Binary control 7.2.7 Configuration 6: CW, CCW, primary frequency Fixed setpoint processing mode: Primary frequency setpoint (cannot be changed) Behavior of the drive unit Digital input "DRIVE" DI01 DI02 DI03 DI04 Right Left Input Reset fre- quency The drive unit stops with deceleration setpoint t1. Lights up yellow FCB 01 Output stage inhibit is activated afterwards.

  • Page 177: Manual Mode With Movisuite

    Operation Manual mode with MOVISUITE® Manual mode with MOVISUITE ® ® Manual mode with MOVISUITE For manual operation of the device, you can use the manual mode function of the ® MOVISUITE engineering software. 1. First connect the PC to the device, see chapter "PC connection". ®...
  • Page 178 Operation Manual mode with MOVISUITE® 7.3.1 Activating/deactivating manual mode Activation Manual mode can only be activated when the device is inhibited. To activate manual mode, click the [Activate manual mode] button [1]. 27021619746390027 Manual mode remains active even after a fault reset. Deactivation WARNING Risk of injury if the device starts up unintentionally.
  • Page 179 Operation Manual mode with MOVISUITE® 7.3.2 Control in manual mode Manual operation window Once manual mode has been successfully activated, you can control the device using ® the controls in the MOVISUITE "Manual mode" window. 36028819001133963 Controller 1. Set the setpoint speed using the edit box [3] or graphic input [6]. 2.

  • Page 180: Drive Unit Behavior In Case Of A Voltage Failure

    Operation Drive unit behavior in case of a voltage failure Advanced functions and displays of manual mode ® The following functions are available in manual mode using MOVISUITE Release brake Actual values Digital inputs and Acceleration Disable output outputs Reference travel stages Timeout Key [1]...

  • Page 181: Dynastop

    Operation DynaStop® DynaStop® ® DynaStop 7.5.1 Functional description WARNING ® The DynaStop electrodynamic retarding function does not allow for a definite stop at a position. This can result in severe or fatal injuries. ® • DynaStop must not be used for hoists. ®...

  • Page 182: Function "Releasing The Brake / Deactivating Dynastop With Fcb01

    Operation Function "Releasing the brake / deactivating DynaStop® with FCB01" Function "Releasing the brake / deactivatin g D ynaStop® with FCB01" ® Function "Releasing the brake / deactivating DynaStop with FCB01" 7.6.1 Information INFORMATION ® For information on how to disable the DynaStop function for startup and assembly purposes, refer to chapter "Startup".
  • Page 183 Operation Function "Releasing the brake / deactivating DynaStop® with FCB01" 18014420484359179 2. Configuring the control signal: • Control via the digital input ® Assign the function "Releasing the brake / deactivating DynaStop with FCB 01" [2] to a digital input. 18014420484362123 •...

  • Page 184: Dynastop® In Conjunction With Sto

    Operation DynaStop® in conjunction with STO DynaStop® in conjunction with STO ® DynaStop in conjunction with STO WARNING ® The DynaStop electrodynamic retarding function does not allow for a definite stop at a position. This can result in severe or fatal injuries. ®...
  • Page 185 Operation DynaStop® in conjunction with STO ® 7.7.1 Using the brake/DynaStop in conjunction with STO ® DynaStop function connection with function, SEW‑EURODRIVE recommends control using the safety function SS1(c). To do so, the parameter Behavior at standstill must be set to "Brake applied/drive not energized"...
  • Page 186 Operation DynaStop® in conjunction with STO ® The following figure shows how to use the DynaStop function in conjunction with the STO function and controller according to SS1(c): Deceleration ramp Speed Drive enable signal Control signal active DynaStop ® inactive 30807079819 [1] Parameter: ®...
  • Page 187 Operation DynaStop® in conjunction with STO 7.7.2 Drive behavior when STO is activated before rotational speed "0" is reached NOTICE Danger due to incorrect parameter settings ® If the parameter Apply brake/activate DynaStop in STO state is set to "1", (path: ®...
  • Page 188 Operation DynaStop® in conjunction with STO The following figure shows the behavior when STO is activated before rotational speed "0" is reached: Speed Deceleration ramp Drive enable Control signal active ® DynaStop inactive 30807229195 Parameter: ® Apply brake/activate DynaStop in STO state = "0" (no) factory settings Parameter: ®...

  • Page 189: Mechanical Brake In Connection With Sto

    Operation Mechanical brake in connection with STO Mechanical brake in connection with STO 7.8.1 Using the mechanical brake in connection with the STO function The following table shows the behavior of the drive depending on the parameter set- tings: Index Parameters Setting Meaning...

  • Page 190: Service

    Service Evaluating fault messages Service Evaluating fault messages ® 8.1.1 MOVISUITE ® The following section shows a sample evaluation of a fault message in MOVISUITE ® 1. Open the parameter tree in MOVISUITE 2. In the parameter tree [6], select the "Status" node. ð...

  • Page 191: Switch-Off Responses

    Service Switch-off responses Switch-off responses Fault response Description No response The inverter ignores the event. Warning with self‑reset The inverter sends a warning message with self-reset. Warning The inverter issues a warning message. Application stop (with output stage inhibit) The inverter stops with the deceleration set for the application limit. For n=0: Brake "applied"...

  • Page 192: Fault Messages With Parameterizable Response

    Service Fault messages with parameterizable response Fault messages with parameterizable response Fault Description Index Possible fault response • No response Heat sink overtempera- Here you can set the device re- 8622.2 ture – prewarning sponse when the prewarning • Warning threshold for heat sink utilization is exceeded (index 8336.1).
  • Page 193 Service Fault messages with parameterizable response Fault Description Index Possible fault response • No response External synchronization Here you can set the device re- 8622.7 sponse to loss of external synchro- • Warning nization. • Application stop (with out- put stage inhibit) •...
  • Page 194 Service Fault messages with parameterizable response Fault Description Index Possible fault response • Warning Encoder – warning Here you can set the device re- 8622.13 sponse to an encoder warning. • Application stop (with out- put stage inhibit) • Emergency stop (with out- put stage inhibit) •...

  • Page 195: Resetting Fault Messages

    Service Resetting fault messages Resetting fault messages WARNING Removing the source of the malfunction or performing a reset can result in an auto- matic restart of the connected drives. Severe or fatal injuries. • Prevent unintended startup. Acknowledge fault message by: •...
  • Page 196 Service Description of status and operating displays 8.5.2 General LEDs "DRIVE" status LED Operating status/ Meaning Measure Fault Subfault code code – Not ready for operation Line voltage absent. Switch on the line voltage. Yellow Not ready for operation Initialization phase Wait for the initializa- tion to be completed.
  • Page 197 Service Description of status and operating displays Operating status/ Meaning Measure Fault Subfault code code Ground fault Consult the “Fault table” chapter for Flashes 1 Hz Brake chopper fault possible measures Line fault to be taken. DC link fault 1, 2, 3 Speed monitoring fault 1, 2, 5, 6, 9, 10 Control mode fault...
  • Page 198 Service Description of status and operating displays Operating status/ Meaning Measure Fault Subfault code code 1, 2 Output stage monitoring fault Contact SEW‑EURODRIVE Steady light Brake chopper fault Service. DC link fault 3, 4, 8 Control mode fault 2, 99 Data Flexibility fault 7, 8 Temperature monitoring fault...

  • Page 199: Fault/Error Table

    Service Fault/error table Fault/error table 8.6.1 Fault 1 Output stage monitoring Subfault: 1.1 Description: Short circuit in motor output terminals Response: Output stage inhibit Cause Measure Overcurrent in output stage or faulty output stage Possible causes for overcurrent are short circuit control detected, and output stage inhibited by at the output, excessive motor current, or a de- hardware.
  • Page 200 Service Fault/error table 8.6.3 Fault 4 Brake chopper Subfault: 4.1 Description: Brake chopper overcurrent Response: Output stage inhibit Cause Measure Excessive regenerative power. Extend the deceleration ramps. Short circuit detected in braking resistor circuit. Check the supply cable to the braking resistor. Braking resistance too high.
  • Page 201 Service Fault/error table 8.6.6 Fault 8 Speed monitoring Subfault: 8.1 Description: Speed monitoring – motor mode Response: Output stage inhibit Cause Measure Speed controller operates at setting limit (mecha- Increase the delay time set for speed monitoring, nical overload or phase failure in supply system or reduce the load.
  • Page 202 Service Fault/error table 8.6.7 Fault 9 Control mode Subfault: 9.1 Description: Magnetization of motor not possible Response: Output stage inhibit Cause Measure The user-defined current limit or output stage mo- – Reduce the output stage utilization, e.g. by re- nitoring have reduced the possible maximum cur- ducing the PWM frequency or reducing the load.
  • Page 203 Service Fault/error table Subfault: 9.6 Description: Maximum model speed exceeded Response: Output stage inhibit Cause Measure ® Speed of drive calculated in ELSM control mode If possible, minimize the "Speed/position control- too high for motor control. ler sampling cycle", or reduce the speed. Subfault: 9.8 Description: Flux model error Response: Output stage inhibit...
  • Page 204 Service Fault/error table 8.6.8 Fault 10 Data Flexibility Subfault: 10.1 Description: Initialization Response: Application stop + output stage inhibit Cause Measure Init task error. The init task has issued a return code ! = 0. Check the program. Subfault: 10.2 Description: Illegal operation code Response: Application stop + output stage inhibit Cause Measure...
  • Page 205 Service Fault/error table Subfault: 10.7 Description: Calculation result of multiplication/division command too large Response: Application stop + output stage inhibit Cause Measure Calculation result of multiplication/division com- Check the program. mand exceeds 32 bits. Failed to write calculation result of multiplication/ Check the program.
  • Page 206 Service Fault/error table 8.6.9 Fault 11 Temperature monitoring Subfault: 11.1 Description: Heat sink overtemperature Response: Output stage inhibit Cause Measure Maximum permitted heat sink temperature ex- – Reduce the load. ceeded. The capacity utilization is possibly too – Reduce the rms value of the current. high.
  • Page 207 Service Fault/error table Subfault: 11.6 Description: Electromechanical utilization – prewarning Response: Electromechanical utilization – prewarning Cause Measure High load on electromechanical components of – Reduce the load. device due to high continuous current. Prewarn- – Reduce the PWM frequency. ing threshold reached. –...
  • Page 208 Service Fault/error table Subfault: 12.3 Description: Temperature Response: Output stage inhibit Cause Measure Brake temperature outside permitted range (too Check the ambient conditions and the application. high or too low). Brake temperature too high. When using decent- Check the application for how often generator ralized devices, DC link overvoltage is reduced by mode occurs.
  • Page 209 Service Fault/error table 8.6.11 Error 13 encoder 1 fault Subfault: 13.1 Description: Position comparison check Response: Encoder 1 – latest critical fault Cause Measure Faulty comparison between raw position and – Check the track signal wiring. track counter of absolute encoders. –...
  • Page 210 Service Fault/error table Subfault: 13.4 Description: Track measurement error Response: Encoder 1 – latest critical fault Cause Measure Error during track measurement. – Switch the device off and on again. – Check the wiring. – Check interference sources (e.g. from EMC). –...
  • Page 211 Service Fault/error table Subfault: 13.8 Description: Signal level monitoring Response: Encoder 1 – latest critical fault Cause Measure Vector exceeds permitted limit during signal level Check the resolver mounting position. monitoring. Note: In "Emergency mode" manual mode, you can move the drive using the motor encoder even if the external position encoder is faulty.
  • Page 212 Service Fault/error table Subfault: 13.11 Description: Data timeout Response: Encoder 1 – latest critical fault Cause Measure Encoder process data timeout. – Check interference sources (e.g. from the area of EMC). – Check the startup parameters. Note: In "Emergency mode" manual mode, you can move the drive using the motor encoder even if the external position encoder is faulty.
  • Page 213 Service Fault/error table Subfault: 13.14 Description: Communication Response: Encoder 1 – latest fault Cause Measure Faulty communication with encoder. – Check the voltage supply. – Check interference sources (e.g. from the area of EMC). – Check the wiring. Note: In "Emergency mode" manual mode, you can move the drive using the motor encoder even if the external position encoder is faulty.
  • Page 214 Service Fault/error table Subfault: 13.17 Description: Permanent high level in data line Response: Encoder 1 – latest fault Cause Measure Permanent high level of data signal. – Check the wiring. – Check the encoder. Note: In "Emergency mode" manual mode, you can move the drive using the motor encoder even if the external position encoder is faulty.
  • Page 215 Service Fault/error table Subfault: 13.21 Description: SSI error bit Response: Encoder 1 – latest fault Cause Measure Error bit set in SSI protocol. – Check the startup parameters. – Check the settings at the SSI encoder (fault bit). – Check the wiring. –...
  • Page 216 Service Fault/error table Subfault: 13.24 Description: Travel range exceeded Response: Encoder 1 – latest fault Cause Measure Current position mode (index 8381.10) does not Check travel range. allow for larger travel range. Note: In "Emergency mode" manual mode, you can move the drive using the motor encoder even if the external position encoder is faulty.
  • Page 217 Service Fault/error table 8.6.12 Fault 16 Startup Subfault: 16.1 Description: Motor not started up Response: Output stage inhibit Cause Measure Motor not started up or not started up completely. Perform complete motor startup. Subfault: 16.2 Description: Cannot calculate controller parameters Response: Output stage inhibit Cause Measure...
  • Page 218 Service Fault/error table Subfault: 16.8 Description: Temperature sensor motor 1 Response: Output stage inhibit Cause Measure Faulty startup of temperature sensor of motor 1. Perform startup again. Subfault: 16.9 Description: Temperature sensor motor 2 Response: Output stage inhibit Cause Measure Faulty startup of temperature sensor of motor 2. Perform startup again.
  • Page 219 Service Fault/error table Subfault: 16.20 Description: Nominal speed too high or nominal frequency too low Response: Output stage inhibit Cause Measure During startup using nameplate data: Nominal Enter plausible motor data (nominal speed and speed too high or nominal frequency too low. The nominal frequency).
  • Page 220 Service Fault/error table Subfault: 16.25 Description: User-defined current limit too low for standstill current Response: Output stage inhibit Cause Measure User-defined current limit value too small for min- Increase the user-defined current limit, or disable imum standstill current. the standstill current function. Subfault: 16.26 Description: Nominal values incomplete or implausible Response: Output stage inhibit...
  • Page 221 Service Fault/error table Subfault: 16.41 Description: Data of selected motor does not exist Response: Output stage inhibit Cause Measure No startup data set found on the replaceable Check the selection and, if necessary, start up memory module for the selected motor. another motor or replace the memory module.
  • Page 222 Service Fault/error table Subfault: 18.4 Description: Task system Response: Output stage inhibit System state: Fault acknowledgment with CPU reset Cause Measure A fault was detected during the processing of the – Switch the device off and on again. internal task system. This may be a timeout for –...
  • Page 223 Service Fault/error table Subfault: 18.10 Description: Watchdog Response: Output stage inhibit Cause Measure Software no longer operates within intended cycle – Switch the device off and on again. time. – Contact SEW‑EURODRIVE Service if the fault persists. Subfault: 18.12 Description: Configuration data Response: Output stage inhibit System state: Fault acknowledgment with CPU reset Cause...
  • Page 224 Service Fault/error table Subfault: 19.3 Description: Speed setpoint violation Response: Application stop + output stage inhibit Cause Measure Specified rotational speed setpoints not plausible. Adjust rotational speed setpoints. Subfault: 19.4 Description: Acceleration setpoint violation Response: Emergency stop + output stage inhibit Cause Measure The specified acceleration setpoints are not...
  • Page 225 Service Fault/error table Subfault: 19.9 Description: Jerk setpoint violation Response: Application stop + output stage inhibit Cause Measure Jerk values not plausible. Adjust jerk setpoints. 8.6.16 Fault 20 Device monitoring Subfault: 20.1 Description: Supply voltage fault Response: Output stage inhibit System state: Fault acknowledgment with CPU reset Cause Measure...
  • Page 226 Service Fault/error table Subfault: 20.7 Description: Internal hardware fault Response: Output stage inhibit Cause Measure Fault in the device hardware. – Acknowledge the fault. – If the fault occurs repeatedly, replace the device. For further support, contact SEW‑EURODRIVE Service. Subfault: 20.8 Description: Fan warning Response: Warning with self-reset Cause...
  • Page 227 Service Fault/error table Subfault: 21.2 Description: Slave required Response: Output stage inhibit Cause Measure Device started up with a drive with "digital motor Connect a drive with "digital motor integration" integration" but no drive with "Digital motor integ- matching startup, or perform a new startup. ration"...
  • Page 228 Service Fault/error table 8.6.18 Fault 23 Power section Subfault: 23.1 Description: Warning Response: Warning with self-reset Cause Measure Power section fault with fault response of the type See also "Power section subcomponent" fault "Warning". status. Subfault: 23.2 Description: Fault Response: Emergency stop + output stage inhibit Cause Measure Power section fault with fault response of the type...
  • Page 229 Service Fault/error table Subfault: 23.6 Description: Process data timeout Response: Emergency stop + output stage inhibit Cause Measure Power section communication interface detected If the fault occurs repeatedly, contact process data timeout. SEW‑EURODRIVE Service. Subfault: 23.7 Description: Parameter communication timeout Response: Emergency stop + output stage inhibit Cause Measure...
  • Page 230 Service Fault/error table Subfault: 25.6 Description: Incompatible device configuration Response: Output stage inhibit Cause Measure The data set in the device was copied from an- – Check whether the configuration is correct and other device, which differs from the current device repeat the startup, if necessary.
  • Page 231 Service Fault/error table Subfault: 25.13 Description: Control electronics configuration data – CRC error Response: Output stage inhibit Cause Measure Faulty configuration data of control electronics. Contact the SEW‑EURODRIVE Service. Subfault: 25.14 Description: Calibration data of power section – version conflict Response: Output stage inhibit Cause Measure...
  • Page 232 Service Fault/error table Subfault: 25.19 Description: Control electronics QA data – CRC error Response: Warning Cause Measure Faulty quality assurance data of control electron- Contact the SEW‑EURODRIVE Service. ics. Subfault: 25.20 Description: Initialization error – basic device memory Response: Output stage inhibit Cause Measure Initialization error of the basic device memory.
  • Page 233 Service Fault/error table Subfault: 25.50 Description: Runtime error – replaceable safety memory module Response: Output stage inhibit System state: Fault acknowledgment with CPU reset Cause Measure Runtime error of the replaceable safety memory Contact the SEW‑EURODRIVE Service. module. Subfault: 25.51 Description: Initialization error –...
  • Page 234 Service Fault/error table Subfault: 26.3 Description: Power section emergency shutdown Response: Output stage inhibit Cause Measure Power section requested external emergency Contact SEW‑EURODRIVE Service. shutdown because it detected critical fault. Subfault: 26.4 Description: External braking resistor fault Response: Response to external braking resistor fault Cause Measure External braking resistor's temperature switch...
  • Page 235 Service Fault/error table Subfault: 28.4 Description: FCB 11/12 – Reference offset error Response: Emergency stop + output stage inhibit Cause Measure Error when determining reference offset. – Make sure that the reference offset is not set to a larger value than the "Modulo maximum" limit value.
  • Page 236 Service Fault/error table Subfault: 28.9 Description: FCB 18 – Rotor position identification not possible Response: Output stage inhibit Cause Measure Rotor position identification started with incre- – Restart the rotor position identification. mental encoder but aborted prematurely. – Check whether the encoder is connected cor- rectly.
  • Page 237 Service Fault/error table Subfault: 28.13 Description: FCB 25 – Characteristic curve identification not possible Response: Output stage inhibit Cause Measure Motor parameter measurement does not allow for Contact the SEW‑EURODRIVE Service. unique identification of the characteristic curve. Subfault: 28.14 Description: Modulo min. and max. swapped Response: Emergency stop + output stage inhibit Cause Measure...
  • Page 238 Service Fault/error table Subfault: 29.3 Description: Limit switch missing Response: Emergency stop + output stage inhibit Cause Measure Both positive and negative hardware limit – Check hardware limit switch wiring. switches approached at the same time. – Check the parameter setting of digital inputs. –...
  • Page 239 Service Fault/error table 8.6.24 Fault 31 Thermal motor protection Subfault: 31.1 Description: Temperature sensor wire break – motor 1 Response: Application stop + output stage inhibit Cause Measure Connection to temperature sensor of motor 1 in- Check the temperature sensor wiring. terrupted.
  • Page 240 Service Fault/error table Subfault: 31.6 Description: Temperature model prewarning – motor 1 Response: Thermal motor protection 1 – prewarning threshold Cause Measure Temperature signaled by temperature model of Check for motor overload. motor 1 exceeds prewarning threshold. Subfault: 31.7 Description: UL temperature monitoring Response: Output stage inhibit Cause Measure...
  • Page 241 Service Fault/error table Subfault: 31.13 Description: Temperature sensor overtemperature – motor 2 Response: Output stage inhibit Cause Measure Temperature sensor of motor 2 signals overtem- – Allow motor to cool down. perature. – Check for motor overload. – Check whether the correct temperature sensor KY (KTY) was parameterized instead of PK (Pt1000).
  • Page 242 Service Fault/error table 8.6.25 Fault 32 Communication Subfault: 32.2 ® PLUS Description: EtherCAT /SBus process data timeout Response: Fieldbus – timeout response Cause Measure ® PLUS Process data timeout during EtherCAT /SBus – Check the wiring of the system bus and module communication.
  • Page 243 Service Fault/error table Subfault: 32.8 Description: User-timeout timeout Response: User timeout timeout response Cause Measure The timeout time of the user timeout function Write the parameter for triggering the user elapsed timeout function cyclically before the timeout time elapses. Subfault: 32.11 Description: Local mode timeout Response: Local mode –...
  • Page 244 Service Fault/error table Subfault: 33.2 Description: Firmware CRC check Response: Output stage inhibit System state: Fault acknowledgment with CPU reset Cause Measure Error checking firmware. Contact the SEW‑EURODRIVE Service. Subfault: 33.6 Description: FPGA configuration Response: Output stage inhibit Cause Measure Error checking FPGA configuration.
  • Page 245 Service Fault/error table Subfault: 33.11 Description: Hardware compatibility error Response: Output stage inhibit Cause Measure Firmware does not match device. Contact the SEW‑EURODRIVE Service. Subfault: 33.12 Description: Memory module plugged in Response: Output stage inhibit System state: Fault acknowledgment with CPU reset Cause Measure A plugged-in memory module was detected dur-...
  • Page 246 Service Fault/error table Subfault: 33.15 Description: Firmware configuration Response: Output stage inhibit System state: Fault acknowledgment with CPU reset Cause Measure The Device Update Manager detected a modified Acknowledge the fault. Doing so will update the version of the application firmware. configuration data of the Device Update Manager.
  • Page 247 Service Fault/error table Subfault: 35.2 Description: Application level too low Response: Emergency stop + output stage inhibit Cause Measure The activated software module requires a higher Enter an activation key for the required applica- application level. tion level. You can find the required level in the parameter 8438.3 "Application level –...
  • Page 248 Service Fault/error table 8.6.29 Fault 42 Lag error Subfault: 42.1 Description: Positioning lag error Response: Positioning lag error Cause Measure A lag error occurred during positioning. Check the connection of the encoder. Incorrect encoder connection. Position encoder inverted or not installed cor- Check the installation and connection of the posi- rectly at the track.
  • Page 249 Service Fault/error table Subfault: 42.3 Description: Standard lag error Response: Output stage inhibit Cause Measure A lag error has occurred outside a positioning Check the connection of the encoder. process. Incorrect encoder connection. Position encoder inverted or not installed cor- Check the installation and connection of the posi- rectly at the track.
  • Page 250 Service Fault/error table Subfault: 44.4 Description: Overcurrent phase W Response: Remote – critical fault Cause Measure Overcurrent phase W. – Rectify the short circuit. – Connect a smaller motor. – Increase the ramp time. – In the event of a defective output stage, contact SEW‑EURODRIVE Service.
  • Page 251 Service Fault/error table Subfault: 45.5 Description: Engineering interface Response: Warning Cause Measure Engineering interface no longer works, or works – Switch the power off and on again/perform a re- only to a limited extent. set. – If the fault occurs repeatedly, replace the field- bus interface and send it to SEW‑EURODRIVE together with the fault number.
  • Page 252 Service Fault/error table Subfault: 45.52 Description: Fieldbus interface – critical fault Response: Fieldbus – timeout response Cause Measure Fieldbus interface signals subcomponent fault of Refer to the subcomponent fault of the fieldbus the type "Critical fault". interface and perform the action required for elim- inating the fault.
  • Page 253 Service Fault/error table Subfault: 46.50 Description: Warning Response: Warning with self-reset Cause Measure Safety card signals subcomponent fault of the For the exact cause of the fault and for informa- type "Warning". tion on how to correct the cause of the problem, refer to the fault reported by the subcomponent (index 8365.3).
  • Page 254 Service Fault/error table Subfault: 52.2 Description: Impermissible system function Response: Output stage inhibit Cause Measure Impermissible system function activated. Disable impermissible functions when Ex protec- tion function is active, such as "Activate standstill current" = "On" in the active control mode. Subfault: 52.3 Description: Inverter too large Response: Output stage inhibit...

  • Page 255: Device Replacement

    Service Device replacement Device replacement 8.7.1 Notes WARNING ® Removing the electronics cover will disable DynaStop Severe or fatal injuries. • If it is not permitted to deactivate the system, additional measures are required (e.g. mechanical stake-out) WARNING Electric shock caused by dangerous voltages in the connection box. Dangerous voltages can still be present for up to 5 minutes after disconnection from the power supply system.
  • Page 256 Service Device replacement 8.7.2 Replacing the electronics cover 1. Observe the safety notes. 2. Loosen the screws and take off the electronics cover from the connection box. 3. Compare the data on the nameplate of the previous electronics cover with the data on the nameplate of the new electronics cover.
  • Page 257 Service Device replacement 8.7.3 Replacing the memory module 1. Observe the safety notes. 2. Loosen the screws and take off the electronics cover from the connection box. 3. Remove the memory module from the old electronics cover. 4. Compare the type designation of the memory module. INFORMATION The new memory module must have the same type designation as the old memory module.
  • Page 258 Service Device replacement 8.7.4 Device replacement WARNING Electric shock due to dangerous voltages at the line terminals. The switch disconnector disconnects the electronics cover from the voltage supply. Voltage is still present at the terminals of the device. • A correct installation includes that terminals of the device are protected against contact.

  • Page 259: Sew-Eurodrive Service

    SEW‑EURODRIVE Service 8.8.1 Sending in a device for repair If a fault cannot be repaired, please contact SEW-EURODRIVE Service (see "Address list"). Please always specify the digits of the status label when you contact the SEW elec- tronics service so our Service personnel can assist you more effectively.

  • Page 260: Extended Storage

    Service Extended storage 8.11 Extended storage 8.11.1 Storage conditions Observe the storage conditions specified in the following table for extended storage: Climate zone Packaging Storage location Storage duration Temperate Packed in containers, Under roof, protected against rain and Up to 3 years with regu- (Europe, USA, with desiccant and snow, no shock loads.
  • Page 261 Service Extended storage 8.11.2 Electronics INFORMATION For electronics components, adhere to the following notes in addition to the notes in chapters "Extended storage"  >  "Drive" and "Extended storage"  >  "Storage condi- tions". If the device is in extended storage, connect it to the supply voltage for at least 5 minutes every 2 years.
  • Page 262 Service Waste disposal 8.12 Waste disposal Dispose of the product and all parts separately in accordance with their material struc- ture and the national regulations. Put the product through a recycling process or con- tact a specialist waste disposal company. If possible, divide the product into the follow- ing categories: •...

  • Page 263: Inspection And Maintenance

    Inspection and maintenance Determining the operating hours Inspection and maintenance Determining the operating hours ® 9.1.1 About MOVISUITE The device allows for reading the operating hours performed in order to assist with in- spection and maintenance work. To determine the operating hours performed, proceed as follows: ®...
  • Page 264 Inspection and maintenance Inspection and maintenance intervals Time interval What to do? Who is permitted to perform the work? Each time the cover/ Visual inspection of the gasket Specialists at cus- electronics cover is between connection box and tomer site opened cover/electronics cover: The gas- ket must be replaced in the event...

  • Page 265: Inspection And Maintenance Work

    Inspection and maintenance Inspection and maintenance work Inspection and maintenance work 9.3.1 Preliminary work regarding inspection and maintenance Observe the following notes before you start with inspection/maintenance work: WARNING Risk of injury if the device starts up unintentionally, and danger of electrical voltage. Dangerous voltages may still be present for up to 5 minutes after disconnection from the line voltage.
  • Page 266 Inspection and maintenance Inspection and maintenance work Steps NOTICE Loss of the guaranteed degree of protection. Possible damage to property. • When the cover is removed from the connection box, you have to protect the cover and the wiring space from humidity, dust or foreign particles. •...
  • Page 267 Inspection and maintenance Inspection and maintenance work NOTICE! Loss of the guaranteed degree of protection. Possible damage to prop- erty. Make sure not to damage the sealing surfaces when removing the gasket. Loosen the used gasket by levering it off the retaining cams. ð...
  • Page 268 Inspection and maintenance Inspection and maintenance work  CAUTION! Risk of injury due to sharp edges. Risk of cutting injuries. Use pro- tective gloves for cleaning. Work may only be carried out by qualified personnel. Clean the sealing surfaces of the connection box and the electronics cover care- fully.
  • Page 269 Inspection and maintenance Inspection and maintenance work 7. Check the installation and startup of the device using the applicable operating in- structions. 8. Place the electronics cover on the connection box again and fasten it. ð Proceed as follows when installing the electronics cover: Insert the screws and tighten them in diametrically opposite sequence step by step with a tightening torque of 6.0 Nm.

  • Page 270: Project Planning

    Project planning Preliminary information Project planning 10.1 Preliminary information INFORMATION Data may differ due to continuous product development. 10.2 SEW-Workbench SEW‑Workbench is the central configuration software for inverters from SEW‑EURODRIVE. All necessary configurations can be processed, from entering the application to gear unit, motor and inverter calculations.
  • Page 271 Project planning Schematic workflow for project planning ↓ Calculation of the relevant application data • Travel diagram • Rotational speeds • Static, dynamic torques • Regenerative power ↓ Gear unit selection • Define gear unit size, gear unit ratio and gear unit type •...

  • Page 272: Drive Selection

    Project planning Drive selection 10.4 Drive selection For drive selection, in addition to the travel diagram that describes the exact travel cycle, a large number of additional specifications must be made about the operating and ambient conditions. It is first necessary to have data for the machine to be driven such as mass, setting range, speed, information about the mechanical design and so on in order to select the drive correctly.
  • Page 273 Project planning Recommendations for motor and inverter selection Typical characteristic curve of asynchronous motors base 24537317259 S1 operation with self-cooling S1 operation with external cooling Mechanical limit for gearmotors Typical characteristic curve of synchronous motors 500 % 400 % 300 % 200 % 100 % 1000...
  • Page 274 Project planning Recommendations for motor and inverter selection 10.5.3 Motor selection for asynchronous motors The mechanical resistance of the motor against the overload, which might exceed the permitted limit values, must be strictly checked. and n depend on the motor/inverter combination, as well as on the used control base mode.
  • Page 275 Project planning Recommendations for motor and inverter selection 10.5.5 Asynchronous motors in control mode CFC Either standard asynchronous motors (e.g. DRN.. motors) or asynchronous servomo- tors (e.g. DRL.. motors) can be used in control mode CFC. SEW‑EURODRIVE recom- mends using asynchronous servomotors to achieve optimum benefit from the advant- ages of the control mode CFC.
  • Page 276 CMP71 – 100 for speed classes 4500 min and 6000 min SEW‑EURODRIVE recommends the use of the following temperature sensors: • KTY84 – 130 (SEW‑EURODRIVE designation: KY/KTY) • Pt1000 (SEW-EURODRIVE designation: PK) ® 10.5.7 Synchronous servomotors in control mode ELSM ® The control mode ELSM allows for dynamic use of the entire speed range of the drive.

  • Page 277: Motor/Inverter Assignments

    Project planning Motor/inverter assignments 10.6 Motor/inverter assignments ® The following motor/inverter assignments are valid for MOVIMOT flexible. 10.6.1 Technical data DR.. motors Rated power Rated torque Rated speed Rated current cosφ Power factor Short for "International Efficiency" (international efficiency class IE1 – IE4) η...
  • Page 278 Project planning Motor/inverter assignments IE1 DR2S.. motors. 400 V, 50 Hz, 4‑pole Information on motors DR2S.. motor cosφ η η η 100% type 400 V DR2S56MR4 0.09 0.62 1380 0.35 0.61 43.9 51.4 54.8 DR2S56M4 0.12 0.89 1290 0.39 0.74 48.8 53.8 53.3 DR2S63MSR4 0.12...
  • Page 279 Project planning Motor/inverter assignments IE3 DRN.. motors, 400 V, 50 Hz, 4-pole Information on motors Motor cosφ η η η 100% DRN63MS4 0.12 0.83 1380 0.64 58.3 63.9 64.8 DRN63M4 0.18 1.25 1375 0.57 0.65 65.1 69.4 69.9 DRN71MS4 0.25 1405 0.72 0.66 70.1 73.5...
  • Page 280 Project planning Motor/inverter assignments 10.6.2 Motor/inverter assignments DR2S motors, f = 4 kHz Nominal output current of the inverter Maximum output current of inverter Peak torque of the motor Base speed of the motor ® PLUS MOVIMOT flexible – 400 V, 50 Hz, VFC Inverter 0020 0025...
  • Page 281 Project planning Motor/inverter assignments 10.6.3 Motor/inverter assignments DRN.. motors, f = 4 kHz Nominal output current of the inverter Maximum output current of inverter Peak torque of the motor Base speed of the motor ® PLUS MOVIMOT flexible – 400 V, 50 Hz, VFC Inverter 0020 0025...
  • Page 282 Project planning Motor/inverter assignments 10.6.4 Technical data of CMP.. motors Rated speed Standstill torque (thermal continuous torque at low speeds) Standstill current Dynamic limit torque Maximum permitted motor current Standstill torque with forced cooling fan Standstill current with forced cooling fan Mass moment of inertia of the motor Mass moment of inertia of the brakemotor bmot...
  • Page 283 Project planning Motor/inverter assignments CMP40 – CMP112, 400 V system voltage Motor 2000 CMP71S 19.2 3.04 CMP71M 30.8 13.7 4.08 CMP80S 13.4 42.1 18.7 12.8 8.78 3000 CMP40S – – CMP40M 0.95 – – 0.15 CMP50S 0.96 1.25 0.42 CMP50M 1.68 10.3 2.45...
  • Page 284 Project planning Motor/inverter assignments 10.6.5 Motor/inverter assignments CMP.. motors, 400 V, f = 4 kHz Nominal output current of the inverter Maximum output current of inverter Peak torque of the motor Base speed of the motor ® MOVIMOT flexible – 400 V, rated speed 2000 min = 4 kHz, non-ventilated Inverter 0020...
  • Page 285 Project planning Motor/inverter assignments ® MOVIMOT flexible – 400 V, rated speed 3000 min = 4 kHz, non-ventilated Inverter 0020 0025 0032 0040 0055 16.5 Motor CMP40S 1.89 4157 4124 CMP40M CMP50S CMP50M 7.56 8.88 10.3 1795 1468 1069 CMP50L 8.51 10.3 12.4 14.4...
  • Page 286 Project planning Motor/inverter assignments ® MOVIMOT flexible – 400 V, rated speed 4500 min = 4 kHz, non-ventilated (in preparation) Inverter 0020 0025 0032 0040 0055 16.5 Motor CMP40S 1.89 4157 4124 CMP40M CMP50S 4.72 2159 1818 CMP50M 5.89 7.07 8.51 9.83 10.3 3315...
  • Page 287 Project planning Motor/inverter assignments 10.6.6 Motor/inverter assignments CMP.. motors, 400 V, f = 8 kHz Nominal output current of the inverter Maximum output current of inverter Peak torque of the motor Base speed of the motor ® MOVIMOT flexible – 400 V, rated speed 2000 min = 8 kHz, non-ventilated Inverter 0020...
  • Page 288 Project planning Motor/inverter assignments ® MOVIMOT flexible – 400 V, rated speed 3000 min = 8 kHz, non-ventilated Inverter 0020 0025 0032 0040 0055 16.5 Motor CMP40S 1.89 4157 4124 CMP40M CMP50S CMP50M 7.56 8.88 10.3 1795 1468 1069 CMP50L 8.51 10.3 12.4...
  • Page 289 Project planning Motor/inverter assignments ® MOVIMOT flexible – 400 V, rated speed 4500 min = 8 kHz, non-ventilated (in preparation) Inverter 0020 0025 0032 0040 0055 16.5 Motor CMP40S 1.89 4157 4124 CMP40M CMP50S 4.72 2159 1818 CMP50M 5.89 7.07 8.51 9.83 10.3...
  • Page 290 Project planning Motor/inverter assignments ® MOVIMOT flexible – 400 V, rated speed 6000 min = 8 kHz, non-ventilated (in preparation) Inverter 0020 0025 0032 0040 0055 16.5 Motor CMP40S 1.89 4157 4124 CMP40M 3.51 2089 1629 CMP50S 3.97 4.63 3710 3204 2766 CMP50M...
  • Page 291 Project planning Motor/inverter assignments ® 10.6.7 Technical data MOVIGEAR classic Mass moment of inertia of the motor Rated speed Maximum permitted speed PK limit Maximum permitted motor temperature measured on PK Nominal voltage Standstill torque (thermal continuous torque at low speeds) Standstill current cold Internal voltage...
  • Page 292 Project planning Motor/inverter assignments ® 10.6.8 Motor/inverter assignments MOVIGEAR classic, 400 V, f = 4/8 kHz Nominal output current of the inverter Maximum output current of inverter Peak torque of the motor Base speed of the motor ® MOVIGEAR classic – 400 V, rated speed 2000 min = 4/8 kHz, non-ventilated Inverter 0020...

  • Page 293: Selecting An Inverter

    Project planning Selecting an inverter 10.7 Selecting an inverter The selection of the inverter is based on the course of the output current over time. The required current has to be determined from the required torque characteristic of the connected motor. The inverters are dimensioned for a nominal output current I .
  • Page 294 Project planning Selecting an inverter 10.7.1 Overload capacity Load cycle with base load current – typical for the selection of asynchronous and servomotors The characteristic load cycle consists of a load and a load relief period. In the load re- lief period, the output current must not exceed the specified value.
  • Page 295 Project planning Selecting an inverter 10.7.2 Derating Due to the following operating and ambient conditions, a reduction of the output cur- rent may be necessary. Derating due to the rotary field frequency The specified nominal output current I of the inverter is the rms value. The increased load on the power semiconductors has to be considered especially for slow rotating fields and rotating fields at standstill.

  • Page 296: Selecting The Braking Resistor

    Project planning Selecting the braking resistor 10.8 Selecting the braking resistor 10.8.1 Information on ambient temperature For ambient temperatures of more than +40  °C, the continuous power must be re- duced by 4% for every 10  K. The tripping current must be reduced by 2% for every 10 K.
  • Page 297 Project planning Selecting the braking resistor 10.8.3 Selection criteria The selection of the braking resistor takes place via the SEW‑Workbench. The re- quired selection parameters for the braking resistor are calculated during the project planning procedure. Depending on these selection parameters, a braking resistor is selected from the table.
  • Page 298 Project planning Selecting the braking resistor Overload factor OF Flatpack resistors 10 % 100 % 20532478731 ..% ED ® Operating Instructions – MOVIMOT flexible...
  • Page 299 Project planning Selecting the braking resistor Peak braking power The maximum permitted peak braking power is specified by the resistance value and the DC link voltage. The maximum peak braking power required by the application is calculated from the regenerative parts within a cycle. The peak braking power required by the application must be lower than the maximum permitted peak braking power of the braking resistor.
  • Page 300 Project planning Selecting the braking resistor 10.8.4 Calculation example Given • Peak braking power: 1 kW • Average braking power: 0.4 kW • Braking time: 7 s • Cycle duration: 28 s Required • Braking resistor BW... Calculation 1. Determining the cyclic duration factor •...
  • Page 301 Project planning Selecting the braking resistor 10.8.5 Supply cable for braking resistor Use only shielded cables. The cable cross section depends on the tripping current I The nominal voltage of the cable must amount to at least V /V = 300 V / 500 V. 10.8.6 Protection against thermal overload of the braking resistor To avoid thermal damage of the braking resistor as well as subsequent damage, the...

  • Page 302: Technical Data And Dimension Sheets

    Technical data and dimension sheets Conformity Technical data and dimension sheets 11.1 Conformity 11.1.1 CE marking • Low voltage directive: The documented device series fulfills the regulations of the low voltage directive 2014/35/EU. • Electromagnetic compatibility (EMC): The devices are designed for use as components for installation in machinery and systems.

  • Page 303: General Information

    Technical data and dimension sheets General information 11.2 General information 11.2.1 Air admission and accessibility When installing the driven machine, make sure there is enough space in axial and ra- dial direction for a sufficient supply of cooling air and unobstructed heat dissipation. 11.3 Technical data 11.3.1...
  • Page 304 Technical data and dimension sheets Technical data Output ® MOVIMOT flexible MMF.1.. flange size electronics cover Sizes of the electronics cover Size 1 Size 1 without cooling fins with cooling fins Type of electronics cover DFC...- DFC...- DFC...- DFC...- DFC...- 0020... 0025... 0032...
  • Page 305 Technical data and dimension sheets Technical data Brake chopper and braking resistor ® MOVIMOT flexible MMF.1.. flange size electronics cover Sizes of the electronics cover Size 1 Size 1 without cooling fins with cooling fins Type of electronics cover DFC...- DFC...- DFC...- DFC...- DFC...- 0020...
  • Page 306 Technical data and dimension sheets Technical data General ® MOVIMOT flexible MMF.1.. flange size electronics cover Sizes of the electronics cover Size 1 Size 1 without cooling fins with cooling fins Type of electronics cover DFC...- DFC...- DFC...- DFC...- DFC...- 0020... 0025... 0032...
  • Page 307 Technical data and dimension sheets Technical data 11.3.2 Environmental conditions Environmental conditions • Extended storage: EN 60721-3-1 class 1K2 ambient temperature -25 °C to +70 °C • Transportation: EN 60721-3-2 class 2K3 ambient temperature -25 °C to +70 °C Climatic conditions • Operation (fixed installation, weatherproof): EN 60721-3-3 class 3K3 ambient temperature -25 °C to +60 °C Non-condensing, no moisture condensation.
  • Page 308 Technical data and dimension sheets Technical data 11.3.3 Derating factors Derating depending on the ambient temperature The following figure shows the I reduction depending on the ambient temperature: N motor Ambient temperature in °C 31311096843 3% I per K at 40 °C to 60 °C 2.5% I per K at 35 °C to 60 °C ®...
  • Page 309 Technical data and dimension sheets Technical data 11.3.4 Current carrying capacity of terminals Current carrying capacity of terminals Line terminals 24 A (max. loop-through current) Control terminals 10 A (max. loop-through current) 11.3.5 DC 24 V supply Input for the independent backup voltage supply of the electronics DC 24 V input 24V_IN = DC 24 V -10%/+20% according to EN 61131-2...
  • Page 310 Technical data and dimension sheets Technical data 11.3.8 Relay output Relay output Response time ≤ 15 ms Contact details DC 24 V/50 mA (DC 12 according to IEC 60947-5-1) (only SELV or PELV circuits) 11.3.9 Analog input Analog input Number of inputs Input type Single-ended input (0V24) Voltage input = DC 0 to +10 V Resolution 11 bit...
  • Page 311 Technical data and dimension sheets Technical data 11.3.10 Electronics data – Drive safety functions The table below shows the technical data for the drive unit relating to the integrated safety technology. The safe digital inputs comply with type 3 according to IEC 61131‑2. Reference potential for the F_STO_P1 and F_STO_P2 is F_STO_M (contact at termi- nal X9:11).
  • Page 312 Technical data and dimension sheets Technical data 11.3.11 Technical data of encoder options /AZ1Z Encoder option Single-turn resolution Multi-turn resolution Interface connection: (Position resolution per (Max. counter for complete motor revolution) motor revolutions) ® /AZ1Z 12 bits 4096 inc. 16 bits 32 767 MOVILINK DDI, coaxial Multiturn absolute encoder -32 768...

  • Page 313: Brake Control

    Technical data and dimension sheets Brake control 11.4 Brake control INFORMATION ® MOVIMOT flexible has the following brake control types: • HV brake control (integrated in the electronics cover, duty type option /B) ® • DC 24  V brake control (integrated in the connection box of MOVIMOT flexible, option /BES)

  • Page 314: Braking Resistors

    Technical data and dimension sheets Braking resistors Functions of the brake HV brake control DC 24 V brake control control Current-controlled PWM control The integrated /BES brake rectifier Brake is released faster Functions of the brake con- does not extend the range of func- trol with preferred brakes Dissipating the regenerative energy tions.
  • Page 315 Technical data and dimension sheets Braking resistors 11.5.2 Integrated BW1 braking resistor The following diagram shows the current-carrying capacity of the BW1 braking resistor per braking operation: 6000 [c/h] 1000 2000 3000 4000 5000 25291390987 Deceleration ramp 10 s Deceleration ramp 4 s Deceleration ramp 0.2 s Cycles/hour Calculation example...
  • Page 316 Technical data and dimension sheets Braking resistors 11.5.3 External braking resistor Operation with external braking resistor is necessary for applications with a large amount of regenerative energy. The following table shows the external braking resistors. BW...-.../K-1.5   Type BW100-005/K-1.5 BW150-003/K-1.5 Part number 08282862 08282927...
  • Page 317 Technical data and dimension sheets Braking resistors 11.5.4 Technical data of BW100-005/K-1.5 and BW150-003/K-1.5 Power diagrams The following figure shows the rating diagrams of the braking resistors BW100-005/ K-1.5, BW150-003/K-1.5: BW100-005 BW150-003 70 80 25298658059 Power in KW Cyclic duration factor cdf in % Dimension drawing of BW150‑003/K-1.5 The following figure shows the dimensions of the external braking resistor BW150-003/K-1.5:...
  • Page 318 Technical data and dimension sheets Braking resistors Dimension drawing of BW100‑005/K-1.5 The following figure shows the dimensions of the external braking resistor BW100-005/K-1.5: 15.5 Ø8 1500 25298780043 Dimension drawing for the BS.. protective grid The following figure shows the dimensions of the BS-005 protective grid: 25842294795 Type Main dimensions in mm...
  • Page 319 Technical data and dimension sheets Braking resistors 11.5.5 Technical data of BW150-006-T and BW100-009-T Power diagrams The following figure shows the rating diagrams of the braking resistors BW150-006-T and BW100-009-T: BW100-009-T BW150-006-T 25298798219 Power in KW Cyclic duration factor cdf in % ED Cyclic duration factor of the braking resistor, based on a cycle time of 120 s.
  • Page 320 Technical data and dimension sheets Braking resistors Dimension drawing of BW100‑009-T The following figure shows the dimensions of the external braking resistor BW100-009-T: ø7x11 <435 25298815755 ® Operating Instructions – MOVIMOT flexible...

  • Page 321: Mounting Kit For Braking Resistor Bw

    Technical data and dimension sheets Mounting kit for braking resistor BW...-.../..C 11.6 Mounting kit for braking resistor BW...-.../..C INFORMATION • The BW...-.../..C braking resistor must always be mounted and installed by the customer. • Observe the installation instructions "Braking resistor BW...-.../..C". The following figure shows the mounting kit for braking resistor BW...-.../..C: 9007224553569547 ®...
  • Page 322 Technical data and dimension sheets Mounting kit for braking resistor BW...-.../..C 11.6.1 Assignment Installation Mounting kit Part number Type Wall mounting 18272886 BW100-001/K-1.5/M2C 18272908 BW100-002/K-1.5/M2C 18272894 BW100-001/K-1.5/M4C 18272916 BW100-002/K-1.5/M4C 11.6.2 Technical data Type BW100- BW100- 001/.../... 002/.../... Nominal continuous power at T ~40 °C 100 W 200 W...
  • Page 323 Technical data and dimension sheets Mounting kit for braking resistor BW...-.../..C 11.6.3 Current-carrying capacity 25893524363 BW100-001/.../... Current-carrying capacity at % cdf in W [5] / [6] 100% cdf = Cyclic duration factor of the braking resistor in relation to a cycle duration TD ≤ 120 s BW100-002/.../...
  • Page 324 Technical data and dimension sheets Mounting kit for braking resistor BW...-.../..C 11.6.4 Dimension drawing 9007224554230283 18272886 (BW100-001/K-1.5/M2C) 126.0 89.0 148.2 61.8 111.0 106.0 54.7 18272908 (BW100-002/K-1.5/M2C) 18272894 (BW100-001/K-1.5/M4C) 158.0 94.0 149.0 61.8 144.0 142.0 82.0 18272916 (BW100-002/K-1.5/M4C) ® Operating Instructions – MOVIMOT flexible...

  • Page 325: Line Choke

    Technical data and dimension sheets Line choke 11.7 Line choke The line choke can be used as an option: • To support overvoltage protection • To smoothen the line current • For protection in the event of distorted line voltage •...
  • Page 326 Technical data and dimension sheets Line choke 11.7.3 Dimension drawing 31249196171 Line choke Main dimensions in mm Mounting dimensions in Connection ND0070-503 ND0160-503 ND0300-503 ND0420-503 ® Operating Instructions – MOVIMOT flexible...

  • Page 327: Screw Fittings

    Technical data and dimension sheets Screw fittings 11.8 Screw fittings The following tables show the screw fittings available from SEW‑EURODRIVE: 11.8.1 Cable glands / screw plugs / pressure compensation Type of screw Figure Con- Size Tighten- Outer Part num- fitting tent cable torque...
  • Page 328 Technical data and dimension sheets Screw fittings 11.8.2 Screw fittings:Plug connectors Type of screw fitting Figure Con- Size Tighten- Part num- tent torque M23 plug (made of 1 piece M23 × Tighten 19094558 stainless steel) fully M12 plug for plug con- 10 pcs M12 ×...

  • Page 329: Connection Cables

    Technical data and dimension sheets Connection cables 11.9 Connection cables 11.9.1 Specification of signal cables for digital inputs and relay output Mechanical design ® HELUKABEL Li9Y91YC11Y-HF Mechanical design 29747895691 Cores 6 conductor pairs, 2 × 0.25 mm Copper Insulation Polypropylene, 0.24 mm Colors DIN 47100 yellow/green, pink/gray, blue/red, black/purple, pink-and gray/ red and blue, brown/white...
  • Page 330 Technical data and dimension sheets Connection cables Technical data The following table shows the technical data of the signal cable: ® Properties Type: HELUKABEL Li9Y91YC11Y-HF SEW EURODRIVE 150665 UL properties UL758 (AWM) UL Style 20223 (sheath) UL Style 10493 (insulation) RoHS conformity Test voltage core/ AC 1.5 kV 50 Hz/1 min.

  • Page 331: 11.10 Mounting Positions

    Technical data and dimension sheets Mounting positions 11.10 Mounting positions 11.10.1 Design MMF1. The following mounting positions are possible for the device: 30568734347 11.10.2 Design MMF3. The following mounting positions are possible for the device: 30568739595 ® Operating Instructions – MOVIMOT flexible...

  • Page 332: 11.11 Device Dimension Drawings

    Technical data and dimension sheets Device dimension drawings 11.11 Device dimension drawings 11.11.1 Design MMF1. 30564611595 ® Operating Instructions – MOVIMOT flexible...
  • Page 333 Technical data and dimension sheets Device dimension drawings 11.11.2 Design MMF1. with cooling fins 30564620171 ® Operating Instructions – MOVIMOT flexible...
  • Page 334 Technical data and dimension sheets Device dimension drawings 11.11.3 Design MMF3. Ø14 Ø14 Ø7 Ø7 Ø7 Ø7 30564628747 ® Operating Instructions – MOVIMOT flexible...
  • Page 335 Technical data and dimension sheets Device dimension drawings 11.11.4 Design MMF3. with cooling fins Ø14 Ø14 Ø7 Ø7 Ø7 Ø7 30564637323 ® Operating Instructions – MOVIMOT flexible...

  • Page 336: 11.12 Dimension Drawings Of Plug Connectors In The Electronics Cover

    Technical data and dimension sheets Dimension drawings of plug connectors in the electronics cover 11.12 Dimension drawings of plug connectors in the electronics cover The following figure shows the additional dimensions of the plug connector. 9007229877298059 M12 plug connector, female ®...

  • Page 337: 11.13 Dimension Drawings Of Plug Connectors In The Connection Box

    Technical data and dimension sheets Dimension drawings of plug connectors in the connection box 11.13 Dimension drawings of plug connectors in the connection box 11.13.1 Design MMF1. Plug connectors INFORMATION • The following figure shows an example of the additional dimensions of the op- tional plug connectors for a possible plug connector configuration.
  • Page 338 Technical data and dimension sheets Dimension drawings of plug connectors in the connection box Plug connector including mating connector INFORMATION • The following figure shows the additional dimensions/bending radii of the optional plug connectors including mating connector in connection with prefabricated cables from SEW‑EURODRIVE.
  • Page 339 Technical data and dimension sheets Dimension drawings of plug connectors in the connection box 11.13.2 Design MMF3. Plug connectors INFORMATION • The following figure shows an example of the additional dimensions of the op- tional plug connectors for a possible plug connector configuration. •...
  • Page 340 Technical data and dimension sheets Dimension drawings of plug connectors in the connection box Plug connector including mating connector INFORMATION • The following figure shows the additional dimensions/bending radii of the optional plug connectors including mating connector in connection with prefabricated cables from SEW‑EURODRIVE.

  • Page 341: 11.14 Spacer Dimension Drawings

    Technical data and dimension sheets Spacer dimension drawings 11.14 Spacer dimension drawings 11.14.1 Design MMF1. 31257836171 ® Operating Instructions – MOVIMOT flexible...
  • Page 342 Technical data and dimension sheets Spacer dimension drawings 11.14.2 Design MMF3. 31257838603 ® Operating Instructions – MOVIMOT flexible...

  • Page 343: Functional Safety

    Functional safety General information Functional safety 12.1 General information 12.1.1 Underlying standards The safety assessment of the electronics cover is based on the following standards and safety classes: Underlying standards Safety class/underlying standard • Performance level (PL) according to EN ISO 13849‑1:2015 •...

  • Page 344: Integrated Safety Technology

    • PL e according to EN ISO 13849-1: 2015) This was certified by TÜV Rheinland. Copies of the TÜV certificate and the corres- ponding report are available from SEW-EURODRIVE on request. 12.2.2 Safe condition For safety-related operation of the drive unit, Safe Torque Off is defined as safe state (see STO drive safety function).
  • Page 345 Functional safety Integrated Safety Technology 12.2.4 Schematic representation of the safety concept 23543720971 STO function Drive control Internal safety card (optional) Diagnostics and inhibiting unit External safety controller (optional) Motor ® Operating Instructions – MOVIMOT flexible...
  • Page 346 Functional safety Integrated Safety Technology 12.2.5 Drive safety functions The following drive-related safety functions can be used: • STO (Safe Torque Off according to EN 61800-5-2) by disconnecting the STO in- put. If the STO function is activated, the frequency inverter no longer supplies power to the motor for generating torque.
  • Page 347 Functional safety Integrated Safety Technology Time Point of time when brake ramp is initiated Point of time when STO is triggered Δt Delay time until STO is triggered Safe time delay range Disconnection range ® Operating Instructions – MOVIMOT flexible...
  • Page 348 Functional safety Integrated Safety Technology 12.2.6 Restrictions • Note that if the drive does not have a mechanical brake, or if the brake is defect- ive, the drive may coast to a halt (depending on the friction and mass moment of inertia of the system).

  • Page 349: Safety Conditions

    Functional safety Safety conditions 12.3 Safety conditions The requirement for safe operation is that the drive safety functions of the drive unit are properly integrated into an application-specific higher-level drive safety function. A system/machine-specific risk assessment must be carried out by the system/machine manufacturer and taken into account for the use of the drive system with the drive unit.
  • Page 350 Functional safety Safety conditions 12.3.2 Requirements on the installation • The wiring technology used must comply with the standard EN 60204-1. • The STO control cables must be routed according to EMC guidelines and as fol- lows: – Inside an electrical installation space: Single conductors can be routed. –...
  • Page 351 Functional safety Safety conditions 12.3.3 Requirements on the external safety controller A safety relay can be used as an alternative to a safety controller. The following re- quirements apply analogously. • The safety controller and all other safety-related subsystems must be approved for at least the safety class that is required in the overall system for the respective ap- plication-related drive safety function.
  • Page 352 Functional safety Safety conditions – The test pulses in both sourcing channels must not exceed 1 ms. – The next switch-off test pulse in one sourcing channel must only occur after a 2 ms time period. – A maximum of 3 switch-on test pulses may be generated in sequence at an in- terval of 2 ms.
  • Page 353 Functional safety Safety conditions 12.3.4 Requirements on startup • To validate the implemented drive safety functions, they must be documented and checked after successful startup. • Observe the restrictions for drive safety functions in chapter "Restrictions" for the validation of the safety functions. Non-safety-related parts and components that af- fect the result of the test (e.g.

  • Page 354: Connections Variants

    Functional safety Connections variants 12.4 Connections variants 12.4.1 General information Generally, all the connection variants listed in this documentation are permitted for safety-relevant applications as long as the basic safety concept is met. This means you have to make sure that the DC  24  V safety inputs are operated by an external safety relay or a safety controller, in this way preventing an automatic restart.
  • Page 355 Functional safety Connections variants 12.4.2 Requirements Using safety relays The requirements of the manufacturers of safety relays (such as protecting the output contacts against welding) or of other safety components must be strictly observed. For cable routing, the basic requirements apply as described in this documentation. For connecting the drive unit with the safety relays, observe the installation require- ments in chapter "Functional safety"...
  • Page 356 Functional safety Connections variants • The maximum output current and the maximally permitted contact load of the safety device must be observed. • You must comply with the permitted signal levels at the STO input and all other technical data of the electronics cover. The routing of the STO control cables and the voltage drop must be considered.
  • Page 357 Functional safety Connections variants 12.4.3 Connection variant 1: Terminal X9 in the connection box For detailed information on terminal X9, refer to chapter "Electrical Installation" > "Ter- minal assignment". 12.4.4 Connection variant 2: M12 plug connector X5504/X5505 at the connection box For further information on the connection of X5504/X5505, refer to chapter "Electrical installation" > "Assignment of optional plug connectors".

  • Page 358: Safety Characteristics

    Functional safety Safety characteristics 12.5 Safety characteristics Characteristic values according to EN 61800-5-2 EN ISO 13849-1 Tested safety class/underlying stand- Safety integrity level 3 Performance level e ards Probability of a dangerous failure per 2.5 × 10  1/h hour (PFH value) Service life 20 years, after which the component must be replaced with a new one.

  • Page 359: Index

    Index Index CBG11A keypad.......... 160 CBG21A keypad.......... 158 Acceleration............ 141 CE marking............ 302 Air admission and accessibility...... 303 Circuit breaker .............  52 Ambient temperature .........  307 Configuring the binary control ...... 168 Analog input ............ 310 Configuring the digital inputs/outputs .... 162 Area of validity ...........
  • Page 360 Index ® Derating ...............  12 DynaStop ............ 181 Derating depending on Disabling for the startup procedure .... 164 Ambient temperature........ 308 Functional description ........ 181 Installation altitude...... 35, 295, 308 In connection with STO ........  184 The rotating field frequency...... 295 Derating factors ..........
  • Page 361 Index Reset ............ 195 Device ............ 31 Fault messages Electronics cover ........ 31, 43 Evaluating.............  190 EMC cable glands ..........  41 With parameterizable response.... 192 Fastening dimensions ...... 36, 37 Functional safety .......... 343 Mounting clearances ........  36, 37 Approved devices.........  349 Spacer ............
  • Page 362 Index Keypad Nameplate Component...........  129 Connection unit .......... 28 PC connection to the front module of MMF3. Device ............ 18 .............. 132 Electronics............ 26 PC connection to X31........ 131 Position............ 17 PC connection to X4141.......  130 Notes Scope of delivery..........  129 Cable routing and cable shielding ....
  • Page 363 Index Designation key.......... 74 Installation ............ 12 Plug connector positions .... 21, 77, 83 Installation altitude > 1000 m ...... 12 Plug connector variant........ 84 Meaning of the hazard symbols .......  7 Self-assembled plug connectors .... 87 Operation............ 13 With mating connector...... 338, 340 Preliminary information........
  • Page 364 Index Requirements for startup...... 136 Terminal assignment ...........  58 Safety notes ...........  13 Tightening torques.......... 40 Startup notes .......... 133 Blanking plugs .......... 40 Startup procedure.........  156 Electronics cover .......... 43 Startup with the CBG11A keypad......  160 EMC cable glands ..........  41 Startup with the CBG21A keypad......
  • Page 365 Index Connection cables........ 109 X5504 X4141 engineering plug connector.... 126 Assignment.............  94 X5136 Connection cables..........  95 Assignment...........  105 X5505 Connection cables........ 106 Assignment.............  99 X5231 Connection cables........ 100 Assignment...........  123 ® Operating Instructions – MOVIMOT flexible...
  • Page 368 SEW-EURODRIVE—Driving the world SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Str. 42 76646 BRUCHSAL GERMANY Tel. +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...

This manual is also suitable for:

Movimot flexible mmf3 c/dbc seriesMmf31s02-d11-5d3-sfco0-c/dsp/dfc20a-0020

Table of Contents

Save PDF