SEW-Eurodrive MOVIPRO SDC Manual
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SEW-Eurodrive MOVIPRO SDC Manual

With profibus interface
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Drive Technology \ Drive Automation \ System Integration \ Services
Manual
®
MOVIPRO
SDC
with PROFIBUS Interface
Edition 12/2009
16778812 / EN

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Summary of Contents for SEW-Eurodrive MOVIPRO SDC

  • Page 1 Drive Technology \ Drive Automation \ System Integration \ Services Manual ® MOVIPRO with PROFIBUS Interface Edition 12/2009 16778812 / EN...
  • Page 2 SEW-EURODRIVE—Driving the world...

  • Page 3: Table Of Contents

    Contents Contents General Information .................... 5 Use of the manual..................5 Structure of the safety notes ............... 5 Right to claim under limited warranty ............6 Exclusion of liability..................6 Copyright notice ..................6 Other applicable documentation ..............6 General safety notes for bus systems............6 Safety functions ..................
  • Page 4 Contents ® Operation of MOVITOOLS MotionStudio ............79 ® 10.1 About MOVITOOLS MotionStudio ............79 10.2 First steps ....................80 10.3 Connection mode..................81 10.4 Communication via Ethernet..............83 10.5 Executing functions with the units ............. 91 ® Parameterization of MOVIPRO ...............

  • Page 5: General Information

    General Information Use of the manual General Information Use of the manual The manual is part of the product and contains important information. The manual is for everyone working with this product. The manual must be accessible and legible. Make sure that persons responsible for the system and its operation, as well as persons who work independently on the unit, have read through the manual carefully and understood it.

  • Page 6: Right To Claim Under Limited Warranty

    General Information Right to claim under limited warranty 1.2.3 Structure of the embedded safety notes Embedded safety notes are directly integrated in the instructions just before the descrip- tion of the dangerous action. Embedded safety notes are structured as follows: •...

  • Page 7: Safety Functions

    General Information Safety functions Safety functions ® MOVIPRO may not perform any safety functions unless they are described and ex- pressly approved. For safety applications, ensure that the information in the following publication is ob- served: ® • MOVIPRO -SDC – Functional Safety Use only those components in safety applications that were explicitly designed and de- livered for this purpose by SEW-EURODRIVE.

  • Page 8: Application Modules In Movitools ® Motionstudio

    ® Application Modules in MOVITOOLS MotionStudio ® Application modules for MOVIPRO -SDC ® Application Modules in MOVITOOLS MotionStudio ® Application modules for MOVIPRO -SDC 2.1.1 Description Drive task Industrial drive tasks usually require more than motor speed control. The inverter often has to control complex motion sequences and take on typical PLC tasks.
  • Page 9 ® Application Modules in MOVITOOLS MotionStudio ® Application modules for MOVIPRO -SDC 2.1.2 Available application modules ® The following application modules are available for MOVIPRO -SDC. • Bus positioning • Extended positioning via bus • Modulo positioning • Table positioning •...
  • Page 10 ® Application Modules in MOVITOOLS MotionStudio ® Application modules for MOVIPRO -SDC Extended bus The "Extended bus positioning" application module has the following functions: positioning • Variable number of target positions • The travel speed for positioning and the acceleration and deceleration ramps are specified variably by the PLC.
  • Page 11 ® Application Modules in MOVITOOLS MotionStudio ® Application modules for MOVIPRO -SDC Modulo positioning The "Modulo positioning" application module has the following functions: • Fieldbuses with 4 or 6 process data words are supported. • Target position specified via 2 process data words •...
  • Page 12 ® Application Modules in MOVITOOLS MotionStudio ® Application modules for MOVIPRO -SDC Sensor-based The "Sensor-based positioning" application module has the following functions: positioning • Variable and unlimited number of target positions • Freely adjustable travel speed (changes can be made during travel for linear positioning ramps) •...
  • Page 13 ® Application Modules in MOVITOOLS MotionStudio ® Application modules for MOVIPRO -SDC Automotive The "Automotive AMA0801" application module offers the following functions: AMA0801 • The "Automotive AMA0801" application module makes it possible to implement lifting devices, conveyor systems and machinery with drives that have to move at a synchronous angle to one another occasionally or permanently.

  • Page 14: Startup

    Startup Startup procedure Startup Startup procedure ® The following illustration gives an overview of the MOVIPRO startup procedure and lists other applicable documentation: Motor startup → Refer to the operating instructions of the motor for more information. ® ® MOVIPRO startup →...
  • Page 15 Startup Check list for startup 3.2.2 Unit installation Perform the following steps: ® 1. Install the components according to the information in the MOVIPRO operating in- structions: – Supply system cable – Motor cable – Braking resistor – DC 24 V backup voltage ®...

  • Page 16: Installation Notes

    Installation Notes Fieldbus connection Installation Notes INFORMATION ® For information on the assembly and the installation of MOVIPRO , refer to the ® "MOVIPRO -SDC" operating instructions. For a simple application, this section contains information on how to install the Ether- net.
  • Page 17 Installation Notes Fieldbus connection 4.1.2 X4202: PROFIBUS output The following table provides information about this connection: Function PROFIBUS output Connection type M12, 5-pole, female, B-coded Wiring diagram 2354431115 Assignment Name Function +5 V DC 5 V output PROFIBUS data line A (green) 0V5 reference potential PROFIBUS data line B (red) res.

  • Page 18: Shielding And Routing The Bus Cables

    Installation Notes Shielding and routing the bus cables ® 4.1.3 MOVIPRO – PROFIBUS connection According to the PROFIBUS specification, the bus has to be implemented with a line structure. The maximum permitted cable length depends on the baud rate setting: Baud rate Maximum cable length 9.6 kBd...

  • Page 19: Setting The Station Address (Profibus)

    Installation Notes Setting the station address (PROFIBUS) Setting the station address (PROFIBUS) INFORMATION Any changes to the station address during operation become effective after the power supply has been interrupted (DC-24-V-Reset). ® Use the S2 DIP switch in the PROFIBUS module to set the station address of the MOVIPRO.
  • Page 20 Installation Notes Setting the station address (PROFIBUS) The following table uses PROFIBUS address 17 as an example to show how to de- termine the DIP switch settings for any bus address: DIP switch setting Significance DIP 1 = ON DIP 2 = OFF DIP 3 = OFF DIP 4 = OFF DIP 5 = ON...

  • Page 21: Status And Error Messages

    Installation Notes Status and error messages Status and error messages ® The 7-segment display informs about the status of the MOVIPRO unit. In case of re- peated malfunctions, contact the SEW Service staff. The display of the three-digit 7-segment display shows the current status of the unit. If several statuses or errors are active at the same time, the error with the highest priority is displayed.
  • Page 22 Installation Notes Status and error messages 4.4.2 Inverter status The inverter status is indicated by displaying the address/number of the axis and the cor- responding status code in the form of A1.y. INFORMATION The unit status display takes priority over the inverter status display. If the mainte- nance switch is switched off of a fieldbus error occurs, no inverter status is displayed.
  • Page 23 Installation Notes Status and error messages 4.4.3 Inverter error In case of an inverter error, the status display alternatively shows the address/number of the axis and 3 times the corresponding error code. The following figure shows the display for an "Overtemperature" error of axis 1: 1806505867 ®...
  • Page 24 Installation Notes Status and error messages Status LED S2 LED status Status or cause of error Remedy • The firmware of the fieldbus gateway Flashing green – is running properly. Flashing green/ • Data backup is created/restored. – orange Lights up orange • Boot process is active.

  • Page 25: Configuration And Startup On The Profibus Dp-V1 Fieldbus

    Configuration and Startup on the PROFIBUS DP-V1 Fieldbus Configuring a PROFIBUS DP master Configuration and Startup on the PROFIBUS DP-V1 Fieldbus Configuring a PROFIBUS DP master A GSD file is required for the project planning of the PROFIBUS DP master for the ®...
  • Page 26 Configuration and Startup on the PROFIBUS DP-V1 Fieldbus Configuring a PROFIBUS DP master 5.1.3 Installing the GSD file in STEP7 Proceed as follows to install the GSD file in STEP7: 1. Start the Simatic Manager. 2. Open an existing project and start the hardware configuration. 3.
  • Page 27 Configuration and Startup on the PROFIBUS DP-V1 Fieldbus Configuring a PROFIBUS DP master 5.1.4 Project planning with STEP7 ® Proceed as follows to perform the project planning for MOVIPRO with PROFIBUS-DP interface: ® 1. Add the interface module with the name MOVIPRO into the PROFIBUS structure using drag and drop and assign the station address.
  • Page 28 Configuration and Startup on the PROFIBUS DP-V1 Fieldbus Configuring a PROFIBUS DP master ® 2. Now the MOVIPRO is configured with "2PD". To change the PD configuration, you have to delete the 2PD module in slot 3. Then insert another PD module from the "MOVIPRO"...
  • Page 29 Configuration and Startup on the PROFIBUS DP-V1 Fieldbus Configuring a PROFIBUS DP master Slots 4 to 18 can be configured in the same way. In the following figure, a conven- tional configuration of 8 PD is distributed to 3 slots (mapping 8 data words to smaller peripheral areas).
  • Page 30 Configuration and Startup on the PROFIBUS DP-V1 Fieldbus Configuring a PROFIBUS DP master 3. Enter the I/O or peripheral addresses for the configured data widths in the "I Address" [1] and "Q Address" [2] columns. 2426025611 Manual – MOVIPRO®-SDC with PROFIBUS Interface...
  • Page 31 Configuration and Startup on the PROFIBUS DP-V1 Fieldbus Configuring a PROFIBUS DP master 5.1.5 DP configurations ® To enable MOVIPRO to support the type and number of the input and output data used for transmission, the DP master must transmit the corresponding DP configuration to ®...
  • Page 32 Configuration and Startup on the PROFIBUS DP-V1 Fieldbus Configuring a PROFIBUS DP master Configuration Slot 1: Empty example Slot 2: Param (4 words) Slot 3: 10 PD ® Configuration telegram sent to the MOVIPRO 0x00 0xC0 0xC87 0x87 0xC0 0xC9 0xC9 INFORMATION ®...

  • Page 33: Operating Behavior In Conjunction With Profibus Dp-V1

    Operating Behavior in Conjunction with PROFIBUS DP-V1 ® Process data exchange with MOVIPRO Operating Behavior in Conjunction with PROFIBUS DP-V1 ® This section describes the basic characteristics of the MOVIPRO in conjunction with the PROFIBUS-DP system. ® Process data exchange with MOVIPRO ®...
  • Page 34 Operating Behavior in Conjunction with PROFIBUS DP-V1 ® Process data exchange with MOVIPRO ® STEP7 example In this project planning example, the MOVIPRO with process data configuration 8 PD program is assigned to the input addresses PIW512... and the output addresses POW512... A data block DB3 is created with about 50 data words.

  • Page 35: Profibus-Dp-V1 Timeout

    Operating Behavior in Conjunction with PROFIBUS DP-V1 PROFIBUS-DP-V1 timeout ® The following figure shows the corresponding project planning for the MOVIPRO in the hardware configuration of STEP7. For more information, see the section "DP configura- tions (page 31)". 2426027531 PROFIBUS-DP-V1 timeout ®...

  • Page 36: Parameterization Via Profibus Dp

    Operating Behavior in Conjunction with PROFIBUS DP-V1 Parameterization via PROFIBUS DP Parameterization via PROFIBUS DP ® In the PROFIBUS-DP system, the parameters are accessed via the 8-byteMOVILINK parameter channel. This parameter channel offers extra parameter services in addition to the conventional Read and Write services. ®...
  • Page 37 Operating Behavior in Conjunction with PROFIBUS DP-V1 Parameterization via PROFIBUS DP Management of The entire procedure for setting parameters is coordinated using management byte 0. the 8-byte This byte provides important service parameters such as service identifier, data length, ® MOVILINK version and status of the service performed.
  • Page 38 Operating Behavior in Conjunction with PROFIBUS DP-V1 Parameterization via PROFIBUS DP Index addressing "Byte 2: Index high" and "Byte 3: Index low" determines the parameter that is to be read ® or written via the fieldbus system. The parameters of the MOVIPRO are addressed with a uniform index regardless of the connected fieldbus system.
  • Page 39 Operating Behavior in Conjunction with PROFIBUS DP-V1 Parameterization via PROFIBUS DP 6.3.2 Reading a parameter via PROFIBUS DP (Read) Due to the cyclical transfer of the parameter channel, to execute a read service via the ® 8 byte MOVILINK parameter channel, the handshake bit may only be changed if the complete parameter channel has been set up for the specific service.
  • Page 40 Operating Behavior in Conjunction with PROFIBUS DP-V1 Parameterization via PROFIBUS DP 6.3.3 Writing a parameter via PROFIBUS DP (Write) Due to the cyclical transfer of the parameter channel, to execute a write service via the ® 8 byte MOVILINK parameter channel, the handshake bit may only be changed if the complete parameter channel has been set up for the specific service.

  • Page 41: Parameterization - Return Codes

    Operating Behavior in Conjunction with PROFIBUS DP-V1 Parameterization – return codes Confirmation that the service has been performed occurs when the handshake bit in the ® response telegram of the MOVIPRO is changed. The higher-level controller detects that the received handshake bit is the same as the one that was sent. It can prepare an- other parameterization.
  • Page 42 Operating Behavior in Conjunction with PROFIBUS DP-V1 Parameterization – return codes 6.4.2 Error class The error class element provides a more exact classification of the error type. The ® MOVIPRO supports the following error classes defined according to EN 50170(V2): Class (hex) Designation Meaning...

  • Page 43: Special Cases

    Operating Behavior in Conjunction with PROFIBUS DP-V1 Special cases Special cases 6.5.1 Special return codes Parameterization errors that cannot be identified either automatically by the application ® layer of the fieldbus system or by the system software of the MOVIPRO are treated as special cases.
  • Page 44 Operating Behavior in Conjunction with PROFIBUS DP-V1 Special cases Internal communi- The return code listed in the following table is sent back if an internal communication cation error error has occurred. The parameter service transferred via the fieldbus may not have ®...

  • Page 45: Profibus Dp-V1 Functions

    PROFIBUS DP-V1 Functions PROFIBUS DP-V1 – introduction PROFIBUS DP-V1 Functions This section provides you with information about the PROFIBUS DP-V1 functions. PROFIBUS DP-V1 – introduction This section describes the functions and terms used for operating SEW units on PROFIBUS DP-V1. Refer to the PROFIBUS user organization or visit www.profi- bus.com for detailed technical information on PROFIBUS DP-V1.
  • Page 46 PROFIBUS DP-V1 Functions PROFIBUS DP-V1 – introduction 7.1.1 Class 1 master (C1 master) The PROFIBUS DP-V1 network differentiates between master classes. The C1 master essentially performs the cyclical data exchange with the slaves. A typical C1 master is a control system, such as a PLC, that exchanges cyclical process data with the slave. If the DP-V1 function has been activated via the GSD file, the acyclical connection be- tween C1 master and slave is established automatically when the cyclical connection of the PROFIBUS DP-V1 is being established.

  • Page 47: Features Of Sew Fieldbus Interfaces

    PROFIBUS DP-V1 Functions Features of SEW fieldbus interfaces 7.1.5 DP-V1 alarm handling In addition to the acyclical services, the DP-V1 specification also defines extended alarm handling. Alarm handling now distinguishes between different alarm types. As a result, unit-specific diagnostics cannot be evaluated in DP-V1 operation using the "DDLM_SlaveDiag"...

  • Page 48: Structure Of The Dp-V1 Parameter Channel

    PROFIBUS DP-V1 Functions Structure of the DP-V1 parameter channel Structure of the DP-V1 parameter channel Generally, the parameterization of the drives is implemented via data set 47 according to the PROFIdrive Base Mode Parameter Access of profile version 4.0. The Request ID entry is used to distinguish between parameter access based on the PROFIdrive profile ®...
  • Page 49 PROFIBUS DP-V1 Functions Structure of the DP-V1 parameter channel Field Data type Values Subindex Unsigned16 0x0000 SEW: always 0 Format Unsigned8 0x43 Double word 0x44 Error No. of Values Unsigned8 0x00 – 0xEA Quantity 0 – 234 Error Value Unsigned16 0x0000 −...
  • Page 50 PROFIBUS DP-V1 Functions Structure of the DP-V1 parameter channel 7.3.1 Parameterization procedure via data set 47 Parameter access is provided by the combination of the DP-V1 services WRITE and READ. The parameter setting service is transferred to the slave with WRITE.request. followed by slave-internal processing.
  • Page 51 PROFIBUS DP-V1 Functions Structure of the DP-V1 parameter channel The DP-V1 master must continue to send the READ.request header mentioned above until it receives a positive response from the inverter. Send Write.request with parameter data Write.response Check Write. negative response Write.response positive Send DS_Read.req...
  • Page 52 PROFIBUS DP-V1 Functions Structure of the DP-V1 parameter channel ® 7.3.3 Addressing a MOVIPRO in a PROFIBUS network The structure of the DS47 data set defines an axis element. This element is used to reach multi-axis drives that are operated via one PROFIBUS interface. The Axis ele- ment addresses one of the units connected via the PROFIBUS interface.
  • Page 53 PROFIBUS DP-V1 Functions Structure of the DP-V1 parameter channel Example for read- The following tables show an example of the structure of the WRITE.request and ® ing a parameter via READ.response user data for reading an individual parameter via the MOVILINK ®...
  • Page 54 PROFIBUS DP-V1 Functions Structure of the DP-V1 parameter channel Positive The table shows the READ.response user data with the positive response data of the ® MOVILINK parameter setting request. The parameter value for index 8300 (firmware version) is re- parameterization turned as an example.
  • Page 55 PROFIBUS DP-V1 Functions Structure of the DP-V1 parameter channel After sending this WRITE.request, the WRITE.response is received. If there was no sta- tus conflict in processing the parameter channel, a positive WRITE.response occurs. Otherwise, the status error is located in Error_code_1. Query parameter The following table shows the coding of the WRITE.request user data including the DP- response...
  • Page 56 PROFIBUS DP-V1 Functions Structure of the DP-V1 parameter channel ® MOVILINK return The following table shows the return codes that are returned by the SEW DP-V1 inter- codes for DP-V1 face if an error occurs during DP-V1 parameter access. ® MOVILINK return Description...
  • Page 57 PROFIBUS DP-V1 Functions Structure of the DP-V1 parameter channel Example for read- The following tables show an example of the structure of the WRITE.request and ® ing a parameter via READ.response user data for reading an individual parameter via the MOVILINK PROFIdrive rameter channel.
  • Page 58 PROFIBUS DP-V1 Functions Structure of the DP-V1 parameter channel Example for writing The following tables show the structure of the WRITE and READ services for remanent a parameter via writing of the internal setpoint n11. For this purpose, the PROFIdrive service Change pa- PROFIdrive rameter is used.
  • Page 59 PROFIBUS DP-V1 Functions Structure of the DP-V1 parameter channel Positive response to "WRITE param- Service: READ.response Description eter" Slot_Number Random (is not evaluated) Index Index of the data set; constant index 47 Length 4 byte user data in response buffer Byte Field Value...

  • Page 60: Project Planning For A C1 Master

    PROFIBUS DP-V1 Functions Project planning for a C1 master Error no. Meaning Used for 0x09 Description does not exist Access to description that is not accessible (parameter value exists) 0x0A Reserved (PROFIdrive Profile V2: incorrect access group) 0x0B No operation priority An attempt was made to change a parameter without change rights 0x0C...
  • Page 61 PROFIBUS DP-V1 Functions Project planning for a C1 master 7.4.2 SIMATIC S7 sample program INFORMATION ® • The MOVILINK parameter channel sample program is available via the SEW homepage (www.sew-eurodrive.de) • This example is a special and free service that demonstrates only the basic approach to generating a PLC program.
  • Page 62 PROFIBUS DP-V1 Functions Project planning for a C1 master Comment regard- ing the function Write service: x2h, fixed setpoint: P160, index 8489d = 2129h module: Wiring of FB: "Drive_IO_Address": (INT) Input address of the process data =>Hardware config. "bService": (BYTE) Read: 01h; Write 02h, volatile writing 03h "bAxis":...
  • Page 63 PROFIBUS DP-V1 Functions Project planning for a C1 master Error_Class (from DP- Error_Code (from DP-V1 DP-V1 parameter channel V1 specification) specification) 0x0 – 0x9 hex = reserved 0xA = application 0x0 = read error 0x1 = write error 0x2 = module failure 0x3 to 0x7 = reserved 0x8 = version conflict 0x9 = feature not supported...

  • Page 64: Error Diagnostics

    Error Diagnostics Diagnostics procedure – PROFIBUS DP-V1 operation Error Diagnostics Diagnostics procedure – PROFIBUS DP-V1 operation The following diagnostics procedure illustrates the error analysis procedure if the ® MOVIPRO -SDC unit is not working with PROFIBUS DP-V1. Proceed as follows: Initial status: ®...

  • Page 65: Fieldbus Timeout

    Error Diagnostics Fieldbus timeout Fieldbus timeout ® A fieldbus timeout can occur in MOVIPRO when you switch off the fieldbus master or if there is a wire break in the fieldbus cabling. The "S1" LED indicates that no new user data is being received.

  • Page 66: Process Data Description

    Process Data Description Overview of process data Process Data Description Overview of process data The following illustration provides an overview of the assignment of the process output/ ® input data (PO/PI) of MOVIPRO -SDC: ® Power section based on MOVIDRIVE platform ®...

  • Page 67: Movipro ® Status Word

    Process Data Description ® MOVIPRO status word ® MOVIPRO status word ® The following figure shows the assignment of the MOVIPRO status word: ® Master ← 15 14 13 12 ← MOVIPRO Maintenance switch (mains OFF) 1 – 5: Reserved = 0 ®...
  • Page 68 Process Data Description ® MOVIPRO status word Diagnostic name via bus Function and coding 8 – 15 Unit status/warning/error num- Unit status (bit 6 = 0, bit 7 = 0): ber/ • 0: System startup • 1: Ready Warning (bit 6 = 1, bit 7 = 0) Error number (bit 6 = 0, bit 7 = 1) •...

  • Page 69: Digital Inputs And Outputs

    Process Data Description Digital inputs and outputs Digital inputs and outputs The following figure shows the assignment of the output and input data for the digital in- puts/outputs (12 DI/4 DIO): 4 – 15: Reserved = 0 3: Binary output DO03 2: Binary output DO02 1: Binary output DO01 0: Binary output DO00...

  • Page 70: Process Data Of Power Section

    Process Data Description Process data of power section Process data of power section ® The process data words of the integrated power section on the MOVIDRIVE platform are assigned differently depending on the application module used. The number of pro- cess data words can vary between 1 - 6 depending on the application module.
  • Page 71 Process Data Description Process data of power section Control word 1 The integrated power section is controlled via control word 1. The following illustration shows the assignment of control word 1: Master → 15 14 13 12 ® → MOVIPRO 0: Controller inhibit 1: Enable 2: Enable/stop...
  • Page 72 Process Data Description Process data of power section Meaning Explanation Reserved For reserved bits, the value 0 must be transferred for later use Direction of rotation for motor potenti- 0 = CW direction of rotation ometer 1 = CCW direction of rotation 9 –...
  • Page 73 Process Data Description Process data of power section Setpoint speed Set to SPEED, the power section considers the setpoint value transferred via this pro- cess data word to be the speed setpoint if the selected operating mode (P700/P701 op- erating mode 1/2) allows a speed setpoint. If there is no speed setpoint programmed al- though a communication interface (FIELDBUS) has been set as setpoint source, the power section will use speed setpoint = 0.
  • Page 74 Process Data Description Process data of power section Bits 8 – 15 are assigned depending on the value of bit 5 according to the following table: Bit 5 Assignment of bits 8 – 15 ® No error/warning MOVIPRO unit status Unit status: •...
  • Page 75 Process Data Description Process data of power section 9.5.3 "Extended bus positioning" application module The process output and input data words of the "Extended bus positioning" application module are assigned as follows: • PO1: Control word 2 • PO2: Target pos. high •...
  • Page 76 Process Data Description Process data of power section 9.5.4 "Modulo positioning" application module The process output and input data words of the "Modulo positioning" application module are assigned as follows: • PO1: Control word 2 • PO2: Target pos. high •...
  • Page 77 Process Data Description Process data of power section 9.5.5 "Table positioning" application module The process output and input data words of the "Table positioning" application module are assigned as follows: • PO1: Control word 2 • PI1: Status word For further information, refer to the following documentation: Documentation Publication number ®...
  • Page 78 Process Data Description Process data of power section 9.5.7 "Automotive AMA0801" application module Depending on the operating mode, the process output and input data words of the "Automotive AMA0801" application module are assigned as follows: • PO1: Control word 2 •...

  • Page 79: Operation Of Movitools ® Motionstudio

    ® Operation of MOVITOOLS MotionStudio ® About MOVITOOLS MotionStudio ® Operation of MOVITOOLS MotionStudio ® 10.1 About MOVITOOLS MotionStudio 10.1.1 Tasks The software package enables you to perform the following tasks with consistency: • Establishing communication with units • Executing functions with the units 10.1.2 Establishing communication with other units ®...

  • Page 80: 10.2 First Steps

    ® Operation of MOVITOOLS MotionStudio First steps 10.2 First steps 10.2.1 Starting the software and creating a project ® Proceed as follows to start MOVITOOLS MotionStudio and create a project: ® 1. Start the MOVITOOLS MotionStudio from the Windows start menu via: [Start]/[Programs]/[SEW]/[MOVITOOLS-MotionStudio]/[MOVITOOLS-MotionStudio] 2.

  • Page 81: Connection Mode

    ® Operation of MOVITOOLS MotionStudio Connection mode 10.3 Connection mode 10.3.1 Overview ® MOVITOOLS MotionStudio differentiates between the "online" and "offline" communi- cation mode. You can select the communication mode yourself. Depending on the se- lected communication mode, you can choose offline or online tools specific to your unit. The following figure illustrates the two types of tools: 2451049995 [1] Hard drive of the engineering PC...
  • Page 82 ® Operation of MOVITOOLS MotionStudio Connection mode INFORMATION • The "online" communication mode is NOT a response message which informs you that you are currently connected to the unit or that your unit is ready for com- munication. Should you require this feedback, observe section "Setting the cycli- cal accessibility test"...

  • Page 83: Communication Via Ethernet

    ® Operation of MOVITOOLS MotionStudio Communication via Ethernet 10.4 Communication via Ethernet 10.4.1 PC/laptop connection The following figure shows the connection between a PC/laptop and the engineering in- ® terface of the MOVIPRO 1204936459 Service interface (Ethernet RJ45) Conventional Ethernet cable ®...
  • Page 84 ® Operation of MOVITOOLS MotionStudio Communication via Ethernet 10.4.2 Address Editor Overview The Address Editor is a freeware tool by SEW-EURODRIVE GmbH & Co KG. ® It is available once the "MOVITOOLS MotionStudio" engineering software is installed. However, it is used separately. You can use the Address Editor to establish a communication for your units via Ethernet and to address the units.
  • Page 85 ® Operation of MOVITOOLS MotionStudio Communication via Ethernet Searching for You can use the Address Editor to find Ethernet stations in a network. This is an easy Ethernet stations and quick way to search for newly added Ethernet stations and to localize the Ethernet (network scan) interfaces of the Ethernet stations found.
  • Page 86 ® Operation of MOVITOOLS MotionStudio Communication via Ethernet ® To clearly identify a MOVIPRO unit in the Address Editor, you must compare its MAC-ID with that of the listed Ethernet stations. A label with the MAC-ID is attached ® to the housing of MOVIPRO Type: PHC21A-A075M1-E20A-00 MAC-ID:...
  • Page 87 ® Operation of MOVITOOLS MotionStudio Communication via Ethernet Adjusting located Proceed as follows to adjust (address) the localized Ethernet stations to the network: Ethernet stations 1. Double-click in the "Communication parameters" area of the respective unit [1]. to the network (address) 2451121931 [1] "Communication parameters"...
  • Page 88 ® Operation of MOVITOOLS MotionStudio Communication via Ethernet Adjusting the engi- Proceed as follows to adjust (address) the engineering PC to the network: neering PC to the 1. Select the following item from the Windows start menu: network (address) [Start]/[Setup]/[Network connections] 2.
  • Page 89 ® Operation of MOVITOOLS MotionStudio Communication via Ethernet 10.4.3 Configuring the communication channel via Ethernet Proceed as follows to configure a communication channel for Ethernet: 1. Click on "Configure communication plugs" [1] in the toolbar. 2451145227 [1] "Configure communication plugs" symbol This opens the "Configure communication plugs"...
  • Page 90 ® Operation of MOVITOOLS MotionStudio Communication via Ethernet 10.4.4 Setting communication parameters for SMLP Proceed as follows to set the Ethernet communication parameters: 1. Change the set communication parameters if necessary. Refer to the detailed de- scription of the communication parameters for SMLP. NOTE: During a unit scan, the system recognizes only units that are in the same (lo- ®...

  • Page 91: Executing Functions With The Units

    ® Operation of MOVITOOLS MotionStudio Executing functions with the units 10.4.5 Communication parameters for SMLP The following table describes the communication parameters for SMLP: Communication parameters Description Note Timeout Waiting time in ms that the client • Default setting: 1000 ms waits for a response from the •...
  • Page 92 ® Operation of MOVITOOLS MotionStudio Executing functions with the units 10.5.2 Reading or changing unit parameters To read or change unit parameters, proceed as follows: 1. Switch to the required view (project view or network view). 2. Select the communication mode: •...
  • Page 93 ® Operation of MOVITOOLS MotionStudio Executing functions with the units 10.5.3 Starting up units (online) Proceed as follows to start up the units (online): 1. Switch to the network view. 2. Click on "Switch to online mode" [1] in the toolbar. 2451061643 [1] "Switch to online mode"...

  • Page 94: Parameterization Of Movipro

    ® Parameterization of MOVIPRO Startup assistant ® Parameterization of MOVIPRO 11.1 Startup assistant 11.1.1 Encoder startup ® 1. Start MOVITOOLS MotionStudio and create a new project. For more information, ® refer to section "Operation of MOVITOOLS MotionStudio" (page ). 2. Click on the [Startup] button [1] to call the startup wizard. 2097970443 [1] [Startup] button Manual –...
  • Page 95 ® Parameterization of MOVIPRO Startup assistant 3. Click on the [Next] button [1] to go to the next step of the startup wizard. You can go back and forth in the wizard using the [Back] and [Next] buttons. The settings are not lost.
  • Page 96 ® Parameterization of MOVIPRO Startup assistant 5. Select the motor and synchronous encoder by clicking on 2071858955 If your encoder is not equipped with an electronic nameplate, enter the encoder data manually. Click and select the required data. The required infor- mation is specified on the nameplate of the motor.
  • Page 97 ® Parameterization of MOVIPRO Startup assistant INFORMATION To enable quick unit replacement, you have to manually download the unit data to the memory card after startup. 11.1.2 Motor startup 1. Perform an encoder startup (page 94) and complete it by clicking on the [Download and motor startup] button.
  • Page 98 ® Parameterization of MOVIPRO Startup assistant 11.1.3 Complete startup Perform a complete startup to make all the necessary settings for operation of the drive. 1. Select a motor configuration: • Single motor [1] ® MOVIPRO controls a single motor. First, select the operating mode "vector-con- trolled/servo".
  • Page 99 ® Parameterization of MOVIPRO Startup assistant 4. Select the motor type and click [Next]. Enter the following values according to the motor configuration: • Nominal motor voltage [1] • Nominal motor frequency [2] • Nominal line voltage [3] • Error response [4] •...
  • Page 100 ® Parameterization of MOVIPRO Startup assistant 8. Enter the values of the speed controller and click [Next]. Enter the download values of the drive parameters. Download values deviating from the suggested values are highlighted in yellow. To accept all suggested download values, click on [Apply proposal] [1].
  • Page 101 ® Parameterization of MOVIPRO Startup assistant 9. To save the startup parameters, click on [Download 1] or [Next] [2]. The buttons have the following functions: Button Function ® [Download] Downloading the startup parameters to MOVIPRO ® [Finish] Downloading the startup parameters to MOVIPRO and completing startup 2071875979 [1] [Download] button...

  • Page 102: Storing Unit Data

    ® Parameterization of MOVIPRO Storing unit data 11.1.5 Optimizing a speed controller Optimize the speed controller by changing the download values of the drive parameters. 11.2 Storing unit data ® ® The MOVIPRO unit allows for a quick unit replacement. The MOVIPRO unit is equipped with a replaceable memory card on which all unit data can be stored.
  • Page 103 ® Parameterization of MOVIPRO Storing unit data 5. Click the [Start upload] [3] button to start the data backup. 2069868555 [1] "Enable" checkbox for PFH-.. unit type [2] "Enable" checkbox for PHA-.. unit type [3] [Start upload] button [4] "Auto restore" checkbox INFORMATION ®...

  • Page 104: Overview Of Parameters

    ® Parameterization of MOVIPRO Overview of parameters 11.3 Overview of parameters The following table shows an overview of all parameters. Factory settings are under- lined. Numerical values are displayed with the complete setting range. Parameter Name Value Display values Process values Speed Display value User display...
  • Page 105 ® Parameterization of MOVIPRO Overview of parameters Parameter Name Value 133 / 143 Ramp t11/t21 down CCW 0 – 2 – 2000 s 134 / 144 Ramp t12/t22 UP = DOWN 0 – 10 – 2000 s 135 / 145 S pattern t12/t22 0 –...
  • Page 106 ® Parameterization of MOVIPRO Overview of parameters Parameter Name Value Synchronous encoder monitoring Mains OFF monitoring Mains OFF response time 0 – 5 s Mains OFF response Phase failure monitoring Motor temperature protection Sensor type 1 No sensor Sensor type 2 No sensor Gear unit/motor monitoring Response to vibration/warning...
  • Page 107 ® Parameterization of MOVIPRO Overview of parameters Parameter Name Value Energy-saving function Energy-saving function Unit functions Setup Factory setting Parameter lock Reset statistics data No action Brake operation 820 / 821 4-quadrant operation 1/2 Error responses Response to "external error" Emergency stop/error Response to "motor overload"...
  • Page 108 ® Parameterization of MOVIPRO Overview of parameters Parameter Name Value Gain X controller 0.1 – 0.5 – 32 Positioning ramp 1 0.01 – 1 – 20 s Positioning ramp 2 0.01 – 1 – 20 s Travel speed CW 0 – 1500 – 6000 rpm Travel speed CCW 0 –...

  • Page 109: Explanation Of The Parameters

    ® Parameterization of MOVIPRO Explanation of the parameters 11.4 Explanation of the parameters The parameters are explained below. The parameters are divided into 10 groups. The parameter names correspond to their representation in the parameter tree. The factory setting is indicated by underline. 11.4.1 Symbols The following symbols explain the parameters: These parameters are switch-selectable and available in parameter sets 1 and...
  • Page 110 ® Parameterization of MOVIPRO Explanation of the parameters P006/P007 motor The current thermal motor utilization of the connected motor in parameter set 1/2 in the utilization 1 / 2 range 0 – 200% is displayed. It is calculated using the motor temperature emulation in the inverter.
  • Page 111 ® Parameterization of MOVIPRO Explanation of the parameters P016 Enable hours Total number of hours for which the inverter was in "Enabled" operating status; storage cycle every 15 min. P017 Work Total of the active electrical energy the motor has consumed; storage cycle every 15 min.
  • Page 112 ® Parameterization of MOVIPRO Explanation of the parameters P08x Error memory P080 – P084 Error There are 5 error memories (t-0 – t-4). The errors are stored in a chronological sequence t-0 – t-4 with the most recent error event being held in error memory t-0. If there are more than 5 errors, the error event of longest standing, stored in t-4, is deleted.
  • Page 113 ® Parameterization of MOVIPRO Explanation of the parameters 11.4.3 P1xx Setpoints/ramp generators P13x/P14x Speed ramps 1/2 P130 – P133/ P130 Ramp t11 up CW/P140 Ramp t21 up CW P140 – P143 ramp P131 Ramp t11 down CW/P141 Ramp t21 down CW t11/t21 up/down P132 Ramp t11 up CCW/P142 Ramp t21 up CCW CW/CCW...
  • Page 114 ® Parameterization of MOVIPRO Explanation of the parameters P136/P146 stop Setting range: 0 – 2 – 20 s ramp t13/t23 The stop ramp is activated by withdrawing the ENABLE terminal or by an error. For in- formation about possible error responses, refer to P83x Error responses (page 136). P137/P147 Emer- Setting range: 0 –...
  • Page 115 ® Parameterization of MOVIPRO Explanation of the parameters The fixed setpoints of the currently inactive parameter set come into effect when this ter- minal is actuated (= "1") if an input terminal is programmed to "Fixed setpoint switch- over". This changeover is possible when the unit is inhibited and enabled. 11.4.4 P2xx Controller parameters P20x Speed con- Speed control only in parameter set 1.
  • Page 116 ® Parameterization of MOVIPRO Explanation of the parameters P203 Filter accel- Setting range: 0 – 100 ms eration precontrol Filter time constant of acceleration precontrol. This constant influences the control re- sponse of the speed controller. The differentiator is programmed. AUTO P204 Filter actual Setting range: 0 –...
  • Page 117 ® Parameterization of MOVIPRO Explanation of the parameters P207 Load precon- The load precontrol VFC is only effective in operating modes with VFC-n control. trol VFC Setting range: –150 – off – 150% This parameter determines the initial value of slip control upon enable. A setting greater than 0% causes the slip control to be subject to pre-stressing, which means that the motor develops higher torque when it is enabled.
  • Page 118 ® Parameterization of MOVIPRO Explanation of the parameters P301/P311 Mini- Setting range: 0 – 15 – 6100 rpm mum speed 1/2 Speed value, the lower limit of which must not be exceeded even when zero is selected as the setpoint. The minimum speed also applies when n <...
  • Page 119 ® Parameterization of MOVIPRO Explanation of the parameters P32x/P33x Motor adjustment 1/2 P320/P330 Auto- Setting range: On/off matic adjustment Only effective in the "VFC" and "V/f" operating modes. The function is only useful for sin- gle motor operation. The inverter sets P322/P332 IxR adjustment 1/2 (page 119) auto- matically at each enable and stores the value.
  • Page 120 ® Parameterization of MOVIPRO Explanation of the parameters P323/P333 Pre- Setting range: 0 – 2 s magnetization time The premagnetization value of the matching motor is set as the factory setting. Premagnetization serves to establish a high motor torque and starts when the inverter AUTO is enabled.
  • Page 121 ® Parameterization of MOVIPRO Explanation of the parameters The following signal and display functions are available in conjunction with motor pro- tection: Parameters Signal and display function P006/P007 Motor utilization 1/2 Display of the motor utilization for parameter set 1/2. (page 110) P832 Response to "Motor overload"...
  • Page 122 ® Parameterization of MOVIPRO Explanation of the parameters Set the following parameters: Parameters Meaning P344 Motor protection interval Corresponds to the machine cycle of the application. Range: (page 122) 0.1 s – 20 s. INFORMATION Activating the function does not trigger monitoring or protection of the con- nected motor.
  • Page 123 ® Parameterization of MOVIPRO Explanation of the parameters • On: Above definition is reversed. The assignment of limit switches is maintained. When the motor turns in CLOCKWISE direction, the drive will be properly stopped once it hits the right limit switch. It is important to carefully check that the limit switch is connected properly and the reference point and travel positions are defined cor- rectly when using this parameter.
  • Page 124 ® Parameterization of MOVIPRO Explanation of the parameters P504 Synchro- Setting range: Yes/No nous encoder • No: An open circuit between frequency inverter and synchronous encoder is not monitoring directly detected. In case of a defective connection, error "A1.F08" (speed monitoring) will be issued in enabled state unless it was deactivated.
  • Page 125 ® Parameterization of MOVIPRO Explanation of the parameters P54x Gear unit/motor monitoring These parameters are used to set the response to be triggered in the event of a motor or gear unit problem. The binary inputs have to be set accordingly for this purpose. The error responses will also be triggered in the "controller inhibit"...
  • Page 126 ® Parameterization of MOVIPRO Explanation of the parameters P544 Oil aging/ Factory setting: Display error overtemperature If the oil aging sensor signals overtemperature, the inverter will respond with the set re- sponse. P545 Oil aging/ Factory setting: Display error ready If the oil aging sensor signals ready, the inverter will respond with the set response.
  • Page 127 ® Parameterization of MOVIPRO Explanation of the parameters P561 Frequency A Setting range: 0 – 5 – 60 Hz Value for the minimum operating frequency A. The operation time with frequency A is AUTO 60 seconds, regardless of the current value. After this time, the inverter switches off and issues the "A1.F110"...
  • Page 128 ® Parameterization of MOVIPRO Explanation of the parameters Effective with Effect when Fac- inverter status Function tory- Inhib- set to "0" signal "1" signal Enabled ited P210 /Hold control Hold control active (page 117) Right limit switch /Limit switch CW Not reached reached Left limit switch...
  • Page 129 ® Parameterization of MOVIPRO Explanation of the parameters P70x Operating modes P700/P701 Oper- This parameter is used to set the basic operating mode of the inverter for parameter sets ating mode 1/2 1 and 2. This includes in particular the definition of the motor system, encoder feedback and corresponding control functions.
  • Page 130 ® Parameterization of MOVIPRO Explanation of the parameters P71x Standstill current P710/P711 Stand- Setting range: 0 – 50% I still current 1/2 The standstill current is used for injecting an adjustable current into the motor when the motor is at a standstill and the brake is applied. The standstill current can be switched off by "/controller inhibit = 0".
  • Page 131 ® Parameterization of MOVIPRO Explanation of the parameters P72x Setpoint stop The setpoint stop function allows for an enable function created automatically by the in- function verter depending on the main setpoint. It results in an enable process with all necessary functions, such as premagnetization, brake control, etc.
  • Page 132 ® Parameterization of MOVIPRO Explanation of the parameters P73x Brake func- The power section is capable of controlling a brake installed on the motor. The brake tion function acts on the binary output DBØØ, which has the fixed assignment of the “/Brake” function (24 V = brake released).
  • Page 133 ® Parameterization of MOVIPRO Explanation of the parameters P74x Speed skip The skip window center and skip width are values and automatically have an effect on positive and negative setpoints when activated. The function is deactivated by setting the skip width to 0. Output speed P741/P743 Ramps...
  • Page 134 ® Parameterization of MOVIPRO Explanation of the parameters 11.4.9 P8xx Unit functions P80x Setup P802 Factory set- Setting range: No/standard/delivery condition ting You can use P802 to reset the factory settings stored in the EPROM for almost all pa- rameters. INFORMATION The "Standard"...
  • Page 135 ® Parameterization of MOVIPRO Explanation of the parameters P803 Parameter Setting range: On/off lock INFORMATION Startup is not possible when P803 is set to ON. By setting P803 to "ON", you can prevent any modification of parameters. The parame- ter lock does not have any effect on the following parameters: •...
  • Page 136 ® Parameterization of MOVIPRO Explanation of the parameters P83x Error The following responses can be programmed: responses Response Description No response No error is displayed and no error response is triggered. The signaled error is ignored. ® Display error The error is displayed (in the 7-segment display and in MOVITOOLS Motion- Studio).
  • Page 137 ® Parameterization of MOVIPRO Explanation of the parameters P832 Response to Factory setting: Emergency stop/error "Motor overload" P832 programs the error response that is triggered in the event of motor overload. Make one of the following settings to monitor motor overload: •...
  • Page 138 ® Parameterization of MOVIPRO Explanation of the parameters • On: The auto reset function is activated. In case of an error, this function automatically resets the unit after P842 Restart time. A maximum of five auto resets are possible during an auto reset phase. If five errors occur that are reset by an auto- reset, no more auto-resets are possible until: –...
  • Page 139 ® Parameterization of MOVIPRO Explanation of the parameters P862/P863 PWM Setting range: On/off fix 1/2 • On: Use P862/P863 = "ON" for parameter sets 1/2 to fix the PWM frequency set with P860/P861 PWM frequency 1/2 when an automatic reduction of the PWM frequency is undesirable (e.g.
  • Page 140 ® Parameterization of MOVIPRO Explanation of the parameters P873/P874/P875 P873/P874/P875 define the content of the process input data words PI1/PI2/PI3. This is ® Actual value necessary so MOVIPRO can allocate the appropriate actual values. description PI1/ Actual value description Factory setting PI2/PI3 P873 Actual value description PI1 Status word 1...
  • Page 141 ® Parameterization of MOVIPRO Explanation of the parameters 11.4.10 P9xx IPOS parameters plus® The IPOS parameters can only be used in connection with an application module. DANGER Risk of crushing if the motor starts up unintentionally. Severe or fatal injuries. •...
  • Page 142 ® Parameterization of MOVIPRO Explanation of the parameters P902 Reference Setting range: 0 – 50 – 6100 rpm speed 2 Reference speed 2 determines the travel speed for the second part of the reference travel. Speed change always takes place via stop ramp t13 (page 114). The search di- rections during reference travel are determined by the respective reference travel type.
  • Page 143 ® Parameterization of MOVIPRO Explanation of the parameters – Reference travel should take place to zero pulse. • Type 5: No reference travel – Reference position = current position – Machine zero = reference offset • Type 6: Reference cam flush with right limit switch –...
  • Page 144 ® Parameterization of MOVIPRO Explanation of the parameters P906 Cam dis- The parameter contains the number of increments from the reference cam to the zero tance pulse of the motor encoder. The cam distance is displayed after a successful reference travel.
  • Page 145 ® Parameterization of MOVIPRO Explanation of the parameters P916 Ramp type This parameter specifies the type of positioning ramp. This influences the speed or ac- celeration characteristics during positioning. Ramp type Positioning characteristics Linear Optimum time, however block-shaped acceleration characteristic Square Softer acceleration and higher torque demand than "linear".
  • Page 146 ® Parameterization of MOVIPRO Explanation of the parameters P92x IPOS monitoring P920/P921 SW Setting range: −(2 −1) – 0 – (2 −1) limit switch CW/ The software limit switches let the user limit the range in which travel commands are ac- cepted.
  • Page 147 ® Parameterization of MOVIPRO Explanation of the parameters P93x IPOS special functions P930 Override Setting range: On/off The override function makes it possible to change the travel speed for positioning oper- plus® ations which is programmed in the IPOS program. The speed can be altered within the range from 0 to 150% of the specifically programmed speed.
  • Page 148 ® Parameterization of MOVIPRO Explanation of the parameters P94x IPOS encoder P941 Source of Setting range: Motor encoder/Ext. Encoder actual position Defines the encoder to which the application module positions. P948 Automatic Setting range: On/off encoder replace- ® This parameter is only effective with HIPERFACE encoders.

  • Page 149: Service

    Service Unit replacement Service 12.1 Unit replacement 12.1.1 Notes on replacing units ® ® The MOVIPRO unit allows for a quick unit replacement. The MOVIPRO unit is equipped with a replaceable memory card on which all unit data can be stored. If a unit has to be replaced, the plant can be started up again quickly by simply re-plug- ging the memory card.
  • Page 150 Service Unit replacement ® 6. Switch on the new MOVIPRO unit. 7-segment display: Status LED S2: Flashes green/orange Restoring the data backup of the communication and control unit. This can take several minutes. ® Do not switch off the MOVIPRO unit during this time.

  • Page 151: 12.2 Service Unit

    Service Service unit 12.2 Service unit ® The service unit is used for startup, diagnostics, and maintenance of the MOVIPRO unit. It is equipped with a status display and a service interface The following figure shows the service unit: 18014399568351371 [1] Service unit [2] Status display [3] Ethernet service interface (Ethernet RJ45)

  • Page 152: Movipro -Sdc Error List

    Service ® MOVIPRO -SDC error list ® 12.3 MOVIPRO -SDC error list The factory set error response is listed in the "Response (P)" column. "(P)" means that the response can be set with parameter P83_error response. Error Suberror Code Designation Response (P) Code Designation Possible cause...
  • Page 153 Service ® MOVIPRO -SDC error list Error Suberror Code Designation Response (P) Code Designation Possible cause Measure Encoder not con- • Encoder cable or shield not Check encoder cable and nected, defective connected correctly shield for correct connection, encoder, defective •...
  • Page 154 Service ® MOVIPRO -SDC error list Error Suberror Code Designation Response (P) Code Designation Possible cause Measure Read or write error on Error while accessing • Restore factory settings, EEPROM power sec- EEPROM perform reset and reset tion parameters. • Consult SEW service if the NV memory read error error reoccurs...
  • Page 155 Service ® MOVIPRO -SDC error list Error Suberror Code Designation Response (P) Code Designation Possible cause Measure Positioning lag error • Encoder connected • Check encoder connection incorrectly • Extend ramps • Acceleration ramps too • Set P component to higher short value •...
  • Page 156 Service ® MOVIPRO -SDC error list Error Suberror Code Designation Response (P) Code Designation Possible cause Measure Sin/cos encoder: Bro- ken wire Sin/cos encoder: Error in amplitude control Sin/cos encoder: Track signal error Sin/cos encoder: Incor- Set the correct system numera- rectly set numerator/ tor/denominator values.
  • Page 157 Service ® MOVIPRO -SDC error list Error Suberror Code Designation Response (P) Code Designation Possible cause Measure ® ® ® 16400 HIPERFACE syn- MOVIPRO and HIPERFACE Check wiring chronous encoder: synchronous encoder connec- 16448 Communication error tion interrupted 16512 16576 16640 16704 16768...
  • Page 158 Service ® MOVIPRO -SDC error list Error Suberror Code Designation Response (P) Code Designation Possible cause Measure Parameter set upload • Error during data • Repeat copying process is/was faulty transmission • Restore default setting • Memory can neither be (P802) and repeat copying Immediate dis- Parameter set down-...
  • Page 159 Service ® MOVIPRO -SDC error list Error Suberror Code Designation Response (P) Code Designation Possible cause Measure Plausibility check Check the cables of the sine tracks or replace the encoder ® HIPERFACE encoder: Unknown encoder type ® HIPERFACE encoder: Corrupt encoder nameplate data ®...
  • Page 160 Service ® MOVIPRO -SDC error list Error Suberror Code Designation Response (P) Code Designation Possible cause Measure SSI encoder: Insuffi- Set a higher cycle frequency cient clock frequency SSI encoder: Encoder Check encoder parameteriza- signals programmable tion error SSI encoder: No high •...
  • Page 161 Service ® MOVIPRO -SDC error list Error Suberror Code Designation Response (P) Code Designation Possible cause Measure ® 16430 HIPERFACE syn- Replace inverter chronous encoder: 16431 Internal encoder error 16432 16433 16434 ® HIPERFACE syn- chronous encoder: 16444 Analog voltages not within tolerance ®...

  • Page 162: Additional Documentation

    Additional Documentation Additional Documentation For additional information, refer to the following documentation: Documentation Publication number ® "MOVITOOLS MotionStudio" manual 16791215/EN ® MOVITOOLS online help ® "MOVIDRIVE MD_60A Bus Positioning Application Module" manual 0918421x/EN ® "MOVIDRIVE MDX61B Extended Bus Positioning Application Module" man- 11335114/EN ®...

  • Page 163: Address List

    Address List Address List Germany Headquarters Bruchsal SEW-EURODRIVE GmbH & Co KG Phone +49 7251 75-0 Assembly plant Ernst-Blickle-Straße 42 Fax +49 7251 75-1970 Sales 76646 Bruchsal, Germany http://www.sew-eurodrive.de P.O. box sew@sew-eurodrive.de Postfach 3023 • D-76642 Bruchsal Service Compe- Mitte SEW-EURODRIVE GmbH &...

  • Page 164: Index

    Index Index Boost 2..............119 Brake application time 1 ........132 Active current ............109 Brake application time 2 ........132 Process data ............74 Brake function............132 Actual position............109 Brake function 1........... 132 Actual speed Brake function 2........... 132 Process data ............74 Brake operation ...........
  • Page 165 Index Copyright..............6 Ethernet interface ..........151 Current limit A ............127 Exclusion of liability..........6 Current limit B ............127 Executing functions with the units....79, 91 Current limit C ............127 Current limit Ex e motor ........126 Current limit 1/2............118 Factory setting .............134 Current limitation Ex-e motor .......126 Fault memory............
  • Page 166 Index IP address Motor parameters ..........117 Engineering computer........83 Motor protection........... 120 ® MOVIPRO ............83 Motor protection interval ........122 IPOS encoder ............148 Motor protection 1..........120 IPOS modulo function ..........148 Motor protection 2..........120 IPOS monitoring...........146 Motor temperature protection ......124 IPOS parameters ..........141 Motor temperature 1 / 2 ........
  • Page 167 Index Process data Active current.............74 P gain hold controller ...........117 Actual speed ............74 Parameter channel, structure.........48 Control word ............66 Parameter description Control word 1 ...........71 Overview of parameters in table form ....104 Description............66 P2xx Controller parameters ......115 Inputs ..............69 P3xx Motor parameters........117 Inverter...............70 P5xx Monitoring functions........123 Outputs ..............69...
  • Page 168 Index Project planning for a PROFIBUS DP masters P202 Gain acceleration precontrol ...... 115 GSD file..............25 P203 Filter acceleration precontrol ...... 116 PWM fix 1.............139 P204 Filter actual speed value ......116 P205 Load precontrol CFC ........116 PWM fix 2.............139 PWM frequency CFC ...........139 P206 Sampling time n-controller......
  • Page 169 Index P542 Response to oil aging/warning....125 P820 4-quadrant operation 1 ....... 135 P543 Response to oil aging/fault ......125 P821 4-quadrant operation 2 ....... 135 P544 Oil aging/overtemperature ......126 P83x Fault responses .......... 136 P830 Response to "External fault"....... 136 P545 Oil aging/ready ...........126 P549 Response to brake wear......126 P832 Response to "Motor overload"....137 P56x Current limitation Ex-e motor ......126...
  • Page 170 Index P917 Ramp mode ..........145 Response to vibration/fault ........125 P918 Bus setpoint source ........145 Response to vibration/warning ......125 P92x IPOS monitoring .........146 Response to "External fault" ........ 136 Response to "Lag error" ........137 P920 SW limit switch CW........146 P921 SW limit switch CCW ........146 Response to "Motor overload"...
  • Page 171 Index Setpoint description PO1 ........139 Structure Setpoint description PO2 ........139 Embedded safety notes ........6 Setpoint description PO3 ........139 Safety notes............5 Section safety notes ..........5 Setpoint speed Process data ............73 Structure of the parameter channel .......48 Setpoint stop function ..........131 Addressing lower-level inverters......52 ®...
  • Page 172 Index Writing a parameter X4202 ..............17 ® Via MOVILINK ..........54 Via PROFIdrive ..........58 0 ... 9 4-quadrant operation 1 ........135 4-quadrant operation 2 ........135 X4201..............16 7-segment display..........21, 151 Manual – MOVIPRO®-SDC with PROFIBUS Interface...
  • Page 176 SEW-EURODRIVE—Driving the world SEW-EURODRIVE Driving the world SEW-EURODRIVE GmbH & Co KG P.O. Box 3023 D-76642 Bruchsal/Germany Phone +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...

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