SEW-Eurodrive MOVIMOT flexible MMF1 C/DSI Series Operating Instructions Manual
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SEW-Eurodrive MOVIMOT flexible MMF1 C/DSI Series Operating Instructions Manual

SEW-Eurodrive MOVIMOT flexible MMF1 C/DSI Series Operating Instructions Manual

Decentralized frequency inverter (ethercat/sbusplus)
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Drive Technology \ Drive Automation \ System Integration \ Services
Operating Instructions
Decentralized Frequency Inverter
MOVIMOT
MMF1..-C/DSI.., MMF3..-C/DSI.. (EtherCAT
Edition 12/2019
®
flexible
*29128668_1219*
®
/SBusPLUS)
29128668/EN

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Summary of Contents for SEW-Eurodrive MOVIMOT flexible MMF1 C/DSI Series

  • Page 1 *29128668_1219* Drive Technology \ Drive Automation \ System Integration \ Services Operating Instructions Decentralized Frequency Inverter ® MOVIMOT flexible ® MMF1..-C/DSI.., MMF3..-C/DSI.. (EtherCAT /SBusPLUS) Edition 12/2019 29128668/EN...
  • Page 2 SEW-EURODRIVE—Driving the world...

  • Page 3: Table Of Contents

    Table of contents Table of contents General information........................  6 About this documentation .................... 6 Other applicable documentation .................. 6 Structure of the safety notes ................... 6 Decimal separator in numerical values ................ 7 Rights to claim under limited warranty ................ 8 Product names and trademarks.................. 8 Copyright notice ...................... 8 Safety notes ..........................
  • Page 4 Table of contents Terminal assignment..................... 58 Bulk cables........................ 61 Connection diagram...................... 68 Cable routing and cable shielding................. 69 EMC cable glands...................... 74 5.10 Plug connectors ...................... 75 5.11 Assignment of the optional plug connectors .............. 89 5.12 Plug connector assignment at the electronics cover........... 138 5.13 PC connection...................... 143 Startup ...........................
  • Page 5 Table of contents Inspection and maintenance work ................ 330 Project planning........................  335 10.1 Preliminary information .................... 335 10.2 SEW-Workbench ...................... 335 10.3 Schematic workflow for project planning.............. 335 10.4 Drive selection ...................... 337 10.5 Recommendations for motor and inverter selection ........... 337 10.6 Motor/inverter assignments.................. 342 10.7 Selecting an inverter .................... 358 10.8 Selecting the braking resistor.................. 361...

  • Page 6: General Information

    General information About this documentation General information About this documentation The documentation at hand is the original. This documentation is an integral part of the product. The documentation is intended for all employees who perform work on the product. Make sure this documentation is accessible and legible. Ensure that persons respon- sible for the systems and their operation as well as persons who work on the product independently have read through the documentation carefully and understood it.

  • Page 7: Decimal Separator In Numerical Values

    General information Decimal separator in numerical values Meaning of the hazard symbols The hazard symbols in the safety notes have the following meaning: Hazard symbol Meaning General hazard Warning of dangerous electrical voltage Warning of hot surfaces Warning of risk of crushing Warning of automatic restart 1.3.3 Structure of embedded safety notes...

  • Page 8: Rights To Claim Under Limited Warranty

    General information Rights to claim under limited warranty Rights to claim under limited warranty Read the information in this documentation. This is essential for fault-free operation and fulfillment of any rights to claim under limited warranty. Read the documentation before you start working with the product. Product names and trademarks The brands and product names in this documentation are trademarks or registered trademarks of their respective titleholders.

  • Page 9: Safety Notes

    Safety notes Preliminary information Safety notes Preliminary information The following general safety notes serve the purpose of preventing injury to persons and damage to property. They primarily apply to the use of products described in this documentation. If you use additional components, also observe the relevant warning and safety notes.

  • Page 10: Target Group

    Do not use the product as a climbing aid. 2.4.1 Restrictions under the European WEEE Directive 2012/19/EU You may use options and accessories from SEW-EURODRIVE exclusively in connec- tion with products from SEW-EURODRIVE. ® Operating Instructions – MOVIMOT...

  • Page 11: Functional Safety Technology

    Safety notes Functional safety technology 2.4.2 Hoist applications To avoid danger of fatal injury by falling hoists, observe the following points when us- ing the product in lifting applications: • The product is not designed for use as a safety device in lifting applications. •...

  • Page 12: Installation/Assembly

    Safety notes Installation/assembly Installation/assembly Ensure that the product is installed and cooled in accordance with the regulations in the documentation. Protect the product from excessive mechanical strain. The product and its mounted components must not protrude into the path of persons or vehicles. Ensure that no components are deformed or no insulation spaces are modified, particularly during transportation.

  • Page 13: Startup/Operation

    Safety notes Startup/operation 2.9.1 Stationary application Necessary preventive measure for the product is: Type of energy transfer Preventive measure Direct power supply • Ground connection 2.9.2 Regenerative operation The drive is operated as a generator due to the kinetic energy of the system/machine. Before opening the connection box, secure the output shaft against rotation.

  • Page 14: Device Structure

    Device structure MOVIMOT® flexible MMF1. Device structure MOVIMOT® flexible MMF1. ® MOVIMOT flexible MMF1. ® MOVIMOT flexible MMF1. is a decentralized frequency inverter that serves to control drive units. It comprises of 2 core components, the electronics cover and the universal connection box (see the following figure).

  • Page 15: Movimot ® Flexible Mmf3

    Device structure MOVIMOT® flexible MMF3. MOVIMOT® flexible MMF3. ® MOVIMOT flexible MMF3. ® MOVIMOT flexible MMF3. is a decentralized frequency inverter that serves to control drive units. It comprises of 4 core components, the electronics cover, connection box, front module, and maintenance switch (see the following figure). [10] [11] 9007225045744523...

  • Page 16: Cable Entry Position

    Device structure Cable entry position Cable entry position 3.3.1 Design MMF1. The following cables entries are possible for the device: • Position X + 2 + 3 – X: 2 × M25 × 1.5 + 2 × M16 × 1.5 –...

  • Page 17: Nameplate Position

    Device structure Nameplate position Nameplate position 3.4.1 Design MMF1. The following nameplate positions are possible for the device: • Nameplate of the complete device: Position X • Optional nameplate: Position 2 The following figure shows the position of the nameplate: 76646 Bruchsal/Germany ®...

  • Page 18: Example Nameplate And Type Designation

    Device structure Example nameplate and type designation Example nameplate and type designation 3.5.1 Nameplate The following figure gives an example of a nameplate of the device. For the structure of the type designation, refer to chapter "Type designation". ® 76646 Bruchsal/Germany LISTED IND.
  • Page 19 Device structure Example nameplate and type designation 3.5.2 Type designation ® The following table shows the type designation of MOVIMOT flexible MMF31S02- D11-5D3-SFCO0-C/DSP/DSI10A-0020 as an example: product family ® MMF = MOVIMOT flexible Design 1 = device variant 1 3 = device variant 3 Flange dimensions for relevant electronics cover size 1 = Suitable for electronics cover size 1 with or without cooling fins Mechanics design...
  • Page 20 Device structure Example nameplate and type designation Version C = generation C Options ® DSP = DynaStop electrodynamic deceleration option BES = Control module BES brake rectifier 24 V IV = Plug connector PE = pressure compensation fitting for electronics BW1 = integrated BG1 braking resistor DSI10A Electronics cover design ®...

  • Page 21: Examples For The Optional Nameplate "Plug Connector Positions

    Device structure Examples for the optional nameplate "Plug connector positions" Examples for the optional nameplate "Plug connector positions" 3.6.1 Design MMF1. The following figure shows an example of the optional nameplate "Plug connector pos- itions": S0#: 01.7659637451.0001.19 X1203_2 X1203_1 X5505 X5504 X4141 18014424412268555...
  • Page 22 Device structure Examples for the optional nameplate "Plug connector positions" 3.6.2 Design MMF3. The following figure shows an example of the optional nameplate "Plug connector pos- itions": S0#: 01.7659637448.0001.19 X1203_2 X1203_1 X5504 X5505 X1523 X2313 18014424412275723 The nameplate shows the designations and positions of the plug connectors at the connection box.

  • Page 23: Electronics

    Device structure Electronics Electronics 3.7.1 Electronics cover (inside) and connection box Design MMF1. The following figure shows the connection box and the bottom side of the electronics cover: [2] [3] [8] [9] [10] [11] [12] D C B A1 T2 U V W [11] [11] [11]...
  • Page 24 Device structure Electronics Design MMF3. The following figure shows the connection box and the bottom side of the electronics cover: [14] [10] [11] [12] [13] D C B A1 T2 U V W [18] [17] [12] [16] [15] 27021623563981707 Cable glands [10] Engineering interface ®...
  • Page 25 Device structure Electronics 3.7.2 Electronics cover (outside) The following figure gives an example of electronics cover designs: 9007227801545227 LED displays Plug connector ® Operating Instructions – MOVIMOT flexible...

  • Page 26: Example Nameplate And Type Designation Of The Electronics

    Device structure Example nameplate and type designation of the electronics Example nameplate and type designation of the electronics 3.8.1 Nameplate The following figure gives an example of a nameplate of the electronics cover. For the structure of the type designation, refer to chapter "Type designation of the electronics cover".
  • Page 27 Device structure Example nameplate and type designation of the electronics Version – Device variant S = System bus profile E = CiA402 device profile (DS402) Technology level 0 = Technology level 0 (standard) Application level 0 = Application level 0 (standard) 1 = Application level 1 2 = Application level 2 –...

  • Page 28: Example Nameplate And Type Designation Of Connection Unit

    Device structure Example nameplate and type designation of connection unit Example nameplate and type designation of connection unit 3.9.1 Nameplate The following figure gives an example of a nameplate of the connection unit. For the structure of the type designation, refer to chapter "Type designation of the connection unit".

  • Page 29: Mechanical Installation

    Mechanical installation Installation notes Mechanical installation Installation notes INFORMATION Adhere to the safety notes during installation. WARNING Improper installation/disassembly of the device and mount-on components. Serious injuries. • Adhere to the notes about installation and disassembly. WARNING Risk of injury if the device starts up unintentionally, and danger of electrical voltage. Dangerous voltages may still be present for up to 5 minutes after disconnection from the line voltage.

  • Page 30: Required Tools And Resources

    Mechanical installation Required tools and resources Required tools and resources • Set of wrenches, set of screwdrivers, set of socket wrenches • Torque wrench • Mounting device • Compensation elements (washers and spacing rings), if necessary • Fasteners for output elements •...

  • Page 31: Installing The Device

    Mechanical installation Installing the device Installing the device 4.5.1 Notes • Only install the device on a level, low-vibration, and torsionally rigid support struc- ture. • Check the validity of the degree of protection using the information in the operating instructions and the data on the nameplate.
  • Page 32 Mechanical installation Installing the device Installing the electronics cover • Use only electronics covers that match the size. • Be careful not to tilt the electronics cover when placing it on the connection box. Design MMF1. The following figure shows how to correctly place the electronics cover onto the con- nection box: 25845914891 Design MMF3.
  • Page 33 Mechanical installation Installing the device Minimum installation clearance Note the minimum installation clearance required to remove the electronics cover. For detailed dimension drawings, see chapter "Technical data and dimension sheet". Design MMF1. The following figure shows the minimum clearance when installing the electronics cover: 25847860491 Design MMF3.
  • Page 34 Mechanical installation Installing the device Removing the electronics cover Design MMF1. The following figure shows how you can lever off the electronics cover in the intended places: 25851327883 Design MMF3. The following figure shows how you can lever off the electronics cover in the intended places: 25851331467 ®...
  • Page 35 Mechanical installation Installing the device 4.5.3 Derating depending on the installation altitude The following diagram shows the factor f (according to IEC 60034-1:2017, Table 12) by which the thermal motor torque has to be reduced depending on the installation altitude H. Observe the additional chapter "Technical data and dimension drawings" > "Derating depending on the ambient temperature".

  • Page 36: Mounting The Unit

    Mechanical installation Mounting the unit Mounting the unit 4.6.1 Design MMF1. The following figure shows the mounting dimensions for the device: 25829928715 ® Operating Instructions – MOVIMOT flexible...
  • Page 37 Mechanical installation Mounting the unit 4.6.2 Design MMF3. The following figure shows the mounting dimensions for the device: 25829932299 ® Operating Instructions – MOVIMOT flexible...

  • Page 38: Mounting The Device With Spacers

    Mechanical installation Mounting the device with spacers Mounting the device with spacers 4.7.1 Design MMF1. The following figure shows the mounting dimensions for the device with spacers: 31263212171 Spacers (stainless steel) (available for delivery from SEW‑EURODRIVE, part number: 28266129, Scope of delivery: 2 spacers, 4 hex head screws M6 × 20, stainless steel, torque: 3.3 Nm) Hex head screw 4 ×...
  • Page 39 Mechanical installation Mounting the device with spacers 4.7.2 Design MMF3. The following figure shows the mounting dimensions for the device with spacers: 31263214603 Spacers (stainless steel) (available for delivery from SEW‑EURODRIVE, part number: 28266129, Scope of delivery: 2 spacers, 4 hex head screws M6 × 20, stainless steel, torque: 3.3 Nm) Hex head screw 4 ×...

  • Page 40: Tightening Torques

    Mechanical installation Tightening torques Tightening torques WARNING Risk of burns due to hot surfaces. Serious injuries. • Let the devices cool down before touching them. 4.8.1 Blanking plugs Tighten the plastic blanking plugs included in the delivery by SEW‑EURODRIVE with 2.5 Nm: Design MMF1.
  • Page 41 Mechanical installation Tightening torques 4.8.2 Cable glands Tightening torques Tighten the EMC cable glands optionally supplied by SEW‑EURODRIVE to the fol- lowing torques: Screw fitting Part Content Size Outer Tighten- number cable di- ameter torque EMC cable glands 18204783 10 pcs M16 ×...
  • Page 42 Mechanical installation Tightening torques Design MMF1. The following figure shows the cable glands of the device: 25827800587 Design MMF3. The following figure shows the cable glands of the device: 25826074635 ® Operating Instructions – MOVIMOT flexible...
  • Page 43 Mechanical installation Tightening torques 4.8.3 Electronics cover Proceed as follows when installing the electronics cover: Insert the screws and tighten them in diametrically opposite sequence step by step with a tightening torque of 6.0 Nm. Design MMF1. The following figure shows how to screw on the electronics cover: 25827797003 Design MMF3.

  • Page 44: Electrical Installation

    Electrical installation Installation planning taking EMC aspects into account Electrical installation INFORMATION Adhere to the safety notes during installation. Installation planning taking EMC aspects into account 5.1.1 Notes on arranging and routing installation components The correct operation of decentralized inverters depends on selecting the correct cables, providing correct grounding, and on a properly functioning equipotential bond- ing.
  • Page 45 Electrical installation Installation planning taking EMC aspects into account 5.1.3 Cable selection, routing and shielding WARNING Electric shock caused by faulty installation. Severe or fatal injuries. • Take the utmost care when installing the units. • Observe the connection examples. For more information on cable selection, routing and shielding, refer to chapter "Cable routing and shielding".
  • Page 46 Electrical installation Installation planning taking EMC aspects into account Design MMF1. The following figure shows a connection over a wide surface area between the mount- ing plate and the device: 25826066699 Conductive connection over a wide surface between the decentralized frequency inverter and the mounting plate, in case the entire contact surface is conductive (e.g.
  • Page 47 Electrical installation Installation planning taking EMC aspects into account Design MMF3. The following figure shows a connection over a wide surface area between the mount- ing plate and the device: 25826063115 Conductive connection over a wide surface between the decentralized frequency inverter and the mounting plate, in case the entire contact surface is conductive (e.g.

  • Page 48: Equipotential Bonding At The Connection Box

    Electrical installation Equipotential bonding at the connection box Equipotential bonding at the connection box Another option for HF-capable equipotential bonding at a connection box is the follow- ing cable gland with M6 stud bolt: 3884960907 Tightening torque Tightening torque Part number of the cable gland of the M6 nut for stud bolt...

  • Page 49: Installation Instructions

    Electrical installation Installation instructions Installation instructions 5.3.1 Permitted voltage systems Information on voltage systems Information on permissibility TN and TT systems – voltage sys- Use is possible without restrictions. tems with directly grounded star point IT systems – voltage systems with Use is only permitted with electronics cover in non-grounded star point IT system design (...-513-..).
  • Page 50 Electrical installation Installation instructions 5.3.3 Permitted cable cross section of terminals Line terminals X1 Observe the permitted cable cross sections for installation: Line terminals X1 Without conductor end With conductor end sleeve sleeve (with or without plastic collar) Connection cross sec- 0.5 mm  – 6 mm 0.5 mm...
  • Page 51 Electrical installation Installation instructions 5.3.4 Activating line terminals X1 Adhere to the following sequence when you activate the line terminals X1: Line terminals X1 (the following figure shows a schematic illustration) 25649924107 5.3.5 Activating terminals X2_A for motor, brake and temperature sensor Adhere to the following sequence when you activate the terminals X2_A for motor, brake and temperature sensor: Terminals X2_A for motor, brake and temperature sensor (the following figure...
  • Page 52 Electrical installation Installation instructions 5.3.6 Activating terminals X3 for the braking resistor Adhere to the following sequence when you activate the terminals X3 for the braking resistor: Terminals X3 for the braking resistor (the following figure shows a schematic illustration) 25650172171 5.3.7 Activating control terminals X9...
  • Page 53 Electrical installation Installation instructions 5.3.9 Line contactor NOTICE Non-compliance with the minimum switch-on/switch-off times. Damage to the device. • Keep the supply system switched off for 10  s before switching the power back • Do not switch the supply system off and on more than once per minute. •...
  • Page 54 Electrical installation Installation instructions 5.3.10 Notes on PE connection WARNING Electric shock due to incorrect connection of PE. Severe or fatal injuries. • The permitted tightening torque for the screw is 2.0 to 2.4 Nm. • Observe the following notes regarding PE connection. Impermissible assembly Recommendation: Assembly with solid connecting...
  • Page 55 Electrical installation Installation instructions Leakage currents Earth-leakage currents ≥ 3.5 mA can occur during normal operation. In order to fulfill EN 61800-5-1, observe the following notes: • The protective earth (PE) connection must meet the requirements for systems with high earth-leakage currents. • This usually means –...
  • Page 56 Electrical installation Installation instructions 5.3.12 Installation above 1000 m asl You can install the drive units at altitudes from 1000  m to a maximum of 3800  m above sea level provided the following conditions are met. • The nominal motor current I is reduced due to the reduced cooling above 1000 m (see chapter "Technical data and dimension sheets").

  • Page 57: Installation Topology (Example: Standard Installation)

    Electrical installation Installation topology (example: standard installation) Installation topology (example: standard installation) The following figure shows a basic installation topology with the device: Safety 24 V Control Supply system relay backup mode Back-up fuse/line protection Control cabinet level Field level [1] MGF..-DSM-C [2] MMF1../DSI.0..

  • Page 58: Terminal Assignment

    Electrical installation Terminal assignment Terminal assignment INFORMATION The terminals X3 for connecting the braking resistor can be connected to an optional, internal braking resistor. As an alternative, you an connect an external braking resis- tor if the power rating of this braking resistor is not sufficient. Proceed as follows to do so: •...
  • Page 59 Electrical installation Terminal assignment Assignment Terminal Name Marking Function – Braking resistor connection braking resistor termi- – Braking resistor connection nals F_STO_P1 Yellow Input STO+ control terminals F_STO_P1 Yellow Input STO+ (to loop through) 0V24_out – 0V24 reference potential for DC 24 V auxiliary output 24V_out –...
  • Page 60 Electrical installation Terminal assignment Assignment Terminal Name Marking Function Connection depending on the connec- tion unit Option /CO Option /DI X2_A Brake D White Connection Connection Terminals for motor, Brake D Brake 14 brake and temperature Brake C White Connection Connection sensor Brake C Brake 13...

  • Page 61: Bulk Cables

    Electrical installation Bulk cables Bulk cables ® 5.6.1 Brake motor cables for motors with digital interface (MOVILINK DDI) Connection cable 1.5 mm Connection cables Conformity/ Cable reel/in- Cable type/ Cable cross Operating stallation type properties section/ voltage Part number ® ® Motor connection with MOVILINK CE/UL: 30 m...
  • Page 62 Electrical installation Bulk cables Connection cable 2.5 mm Connection cables Conformity/ Cable reel/in- Cable type/ Cable cross Operating stallation type properties section/ voltage Part number ® ® Motor connection with MOVILINK CE/UL: 30 m LEONI LEHC 2.5 mm AC 500 V 100 m 005770 28123344 200 m Halogen-free Open cable end (not prefabricated)
  • Page 63 Electrical installation Bulk cables Connection of bulk cables The following table shows the conductor assignment of cables with the following part numbers: Part numbers 28123336, 28123344, 28123395, 28123409 Connection description Bulk cable Motor connection depending on brake control Without brake 3-wire brake 2-wire brake AC 110-500 V...
  • Page 64 Electrical installation Bulk cables 5.6.2 Brake motor cables for motors without digital interface Connection cable 1.5 mm Connection cables Conformity/ Cable reel/in- Cable type/ Cable cross Operating stallation type properties section/ voltage Part number ® Motor connection CE/UL: 100 m LEONI LEHC 1.5 mm ®...
  • Page 65 Electrical installation Bulk cables Connection of bulk cables The following table shows the conductor assignment of cables with the following part numbers: Part numbers 19150067, 19150075 Connection description Bulk cable Motor connection depending on brake control Without brake 3-wire brake 2-wire brake AC 110 - 500 V DC 24 V...
  • Page 66 Electrical installation Bulk cables 5.6.3 PA hybrid connection cable for AC 400 V and 24 V backup voltage Connection cable 2.5 mm Connection cables Conformity/ Cable reel/in- Cable type Cable cross Operating stallation type section/ voltage Part number ® CE/UL: 100 m HELUKABEL 2.5 mm AC 500 V 200 m Li9Y11Y-...
  • Page 67 Electrical installation Bulk cables Connection of bulk cables The following table shows the conductor assignment of cables with the following part numbers: Part numbers 28118723, 28118707, 28118731, 28118715 Connection description Bulk cable Description Core color/ Identific- Signal Core cross ation section Brown 2.5 mm...

  • Page 68: Connection Diagram

    Electrical installation Connection diagram Connection diagram The following figure shows the connections of the device: F11/F12/F13 MOVIMOT® flexible MMF1..-C/DSI.., MMF3..-C/DSI.. X1 line terminals X31 engineering interface 1 BW X3 braking resistor EtherCAT®/ PLUS SBus IN X42 Mini IO /CO [4] /DI [4] OUT X43 Temp+...

  • Page 69: Cable Routing And Cable Shielding

    Electrical installation Cable routing and cable shielding Cable routing and cable shielding 5.8.1 Installation with separately routed Ethernet cable Notes on cable routing and shielding – Recommended cable routing Note the following when routing and shielding the cables: • Cable selection –...
  • Page 70 Electrical installation Cable routing and cable shielding Motor connection for units without digital interface (Connection unit with /DI option) The following figure shows the motor connection with hybrid cable for motors without digital interface: D C B A1 T2 U V W 27021624336397323 Motor connection for motors without digital interface ®...
  • Page 71 Electrical installation Cable routing and cable shielding ® Motor connection for motors with digital interface (MOVILINK DDI) (Connection unit with /CO option) The following figure shows the motor connection with hybrid cable for motors with di- gital interface: D C B A1 T2 U V W 27021624336393739 ®...
  • Page 72 Electrical installation Cable routing and cable shielding Other connections Design MMF1. The following figure shows the connections of the device without motor connection: INFORMATION Motor connection is shown in another figure, see chapter "Cable routing and cable shielding" > "Installation with separately routed Ethernet cable" > "Motor connec- tion...".
  • Page 73 Electrical installation Cable routing and cable shielding Design MMF3. The following figure shows the connections of the device without motor connection: INFORMATION Motor connection is shown in another figure, see chapter "Cable routing and cable shielding" > "Installation with separately routed Ethernet cable" > "Motor connec- tion...".

  • Page 74: Emc Cable Glands

    Electrical installation EMC cable glands EMC cable glands 5.9.1 Cable shielding For shielded cables, it is best to use EMC cable glands to connect the shield. EMC cable glands are available as option. 25216680843 5.9.2 Assembly of EMC cable glands Assemble the EMC cable glands supplied by SEW‑EURODRIVE according to the fol- lowing figure: 18014401170670731...

  • Page 75: Plug Connectors

    Electrical installation Plug connectors 5.10 Plug connectors 5.10.1 Representation of connections The wiring diagrams of the plug connectors depict the contact end of the connections. 5.10.2 Designation key The designation of plug connectors is specified according to the following key: Terminal Group 1 = Power input...
  • Page 76 Electrical installation Plug connectors 5.10.3 Connection cables INFORMATION For more information on cable types, refer to chapter Technical data." Connection cables are not included in the scope of delivery. Prefabricated cables for connecting SEW‑EURODRIVE components can be ordered. For each connection, the available prefabricated cables are listed. Specify the part number and length of the required cable in your order.
  • Page 77 Using prefabricated cables with plug connectors SEW-EURODRIVE uses prefabricated cables for certifications, type tests and ap- proval of the units. The cables available from SEW-EURODRIVE meet all the require- ments necessary for the functions of the unit and the connected components. The devices under consideration are always the basic devices including all connected components and corresponding connection cables.
  • Page 78 Electrical installation Plug connectors 5.10.4 Plug connector positions connection box Design MMF1. Cable entries M25 The following figure depicts the possible plug connector positions for the M25 cable entries: X1206 X1203_2 X1203_1 X2242 X2242 X1206 X1203_1 X1203_2 X1203_2 X1203_1 X2041 X2104 X2242 X1206...
  • Page 79 Electrical installation Plug connectors Plug connector Not together at a position with the Designation Coding ring/ Function Position plug connector: color • X1206 X1203_1 Black AC 400 V connection X, 2 or 3 • X2242 X1203_2 Black AC 400 V connection X, 2 or 3 •...
  • Page 80 Electrical installation Plug connectors Cable entries M16 The following figure depicts the possible plug connector positions for the M16 cable entries: X4141 X1523 X5505 X5504 X2313 X2313 X5504 X5505 X1523 X4141 18014424289369483 Plug connector Not together at a position with the Designation Coding ring/ Function...
  • Page 81 Electrical installation Plug connectors Design MMF3. Cable entries M25 The following figure depicts the possible plug connector positions for the M25 cable entries: X2041 X2041 X2104 X2104 X2327 X2242 X1203_2 X1206 X1216 X1203_1 X2041 X2104 X1203_2 X1203_1 X2327 X1216 X2242 X1206 X2041 X2104...
  • Page 82 Electrical installation Plug connectors Plug connector Not together at a position with the Designation Coding ring/ Function Position plug connector: color • X1206 X1203_1 Black AC 400 V connection X or 3 • X1216 X1203_2 Black AC 400 V connection X or 3 • X2327 •...
  • Page 83 Electrical installation Plug connectors Cable entries M16 The following figure depicts the possible plug connector positions for the M16 cable entries: X2313 X1523 X5505 X5504 X2313 X1523 X5505 X5504 X5004_1 X5004_2 X5004_3 18014424332450699 Plug connector Not together at a position with the Designation Coding ring/ Function...
  • Page 84 Electrical installation Plug connectors Plug connector Not together at a position with the Designation Coding ring/ Function Position plug connector: color X5004_3 Black Digital inputs X5505 – – [1] Optional pressure compensation X5504 1) Plug connectors X5504 and X5505 can only be ordered as a bundle. 2) Plug connector X1523 can be ordered seperately (i.e.
  • Page 85 Electrical installation Plug connectors 5.10.6 Plug connector variants M12 plug connector at the connection box M12 plug connectors at the connection box are pre-installed so they match the con- nection cables provided by SEW‑EURODRIVE. Customers can adjust the orientation of plug connectors if required. The following figure shows a schematic illustration with the permitted tightening torques: 6 Nm...
  • Page 86 Electrical installation Plug connectors M23 plug connector CAUTION Loss of the guaranteed degree of protection. Potential damage to property. • Remove the union nut from the M23 plug connector using 3 Nm. • Between plug connector and bushing is a gap of 2 mm. M23 plug connectors are available in the plug connector design "Straight".
  • Page 87 Electrical installation Plug connectors Design MMF3. 2 mm 3 Nm 30492584331 "Straight" design The tightening torque for the union nut is 3 Nm You can order suitable tools from TE Connectivity - Intercontec products using the following purchase order number: • Torque wrench 3 Nm, 1/4" external square driver: C1.020.00 •...
  • Page 88 Electrical installation Plug connectors 5.10.7 Using plug connectors assembled by yourself The power plug connectors for assembling connection cables yourself, and the corres- ponding assembly tool set is available for order from TE Connectivity - Intercontec products. Contact TE Connectivity - Intercontec products if the order designation is not available in the online order system of Intercontec.

  • Page 89: Assignment Of The Optional Plug Connectors

    Electrical installation Assignment of the optional plug connectors 5.11 Assignment of the optional plug connectors WARNING Electric shock when disconnecting or connecting voltage-carrying plug connectors. Severe or fatal injuries • Switch off the line voltage. • Never plug or unplug plug connectors while they are energized. 5.11.1 X1203_1 and X1203_2: AC 400 V connection The following table shows information about this connection:...
  • Page 90 Electrical installation Assignment of the optional plug connectors Connection cables The following tables list the cables available for this connection: Cable cross section 1.5 mm Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ®...
  • Page 91 Electrical installation Assignment of the optional plug connectors Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® HELUKABEL Variable 2.5 mm ® MULTIFLEX 18153275 – 512 AC 500 V M23, coding M23, coding ring: black, ring: black, male male...
  • Page 92 Electrical installation Assignment of the optional plug connectors Cable cross section 4.0 mm Connection cables Conformity/ Cable type Length/in- Cable part num- stallation cross-sec- type tion/operat- ing voltage ® HELUKABEL Variable 4 mm ® TOPFLEX – 18127487 600-PVC AC 500 V 18133975 M23, coding M23, coding ring: black, ring: black,...
  • Page 93 Electrical installation Assignment of the optional plug connectors Connection cables Conformity/ Cable type Length/in- Cable part num- stallation cross-sec- type tion/operat- ing voltage ® HELUKABEL Variable 4 mm ® TOPFLEX – 18133983 611-PUR AC 500 V (Halogen-free) Open M23, coding ring: black, male ®...
  • Page 94 Electrical installation Assignment of the optional plug connectors Connection of cables with open end The following table shows the conductor assignment of cables with the following part numbers: Part numbers 18180094, 18127479, 18133967, 18153283, 18153291, 18127495, 18133983, 18153321, 18153348 Assembly Open cable end Description Prefabricated plug...
  • Page 95 Electrical installation Assignment of the optional plug connectors 5.11.2 X5504: STO (3 cores) WARNING No safe disconnection of the device. Severe or fatal injuries. • Do not use the 24 V output (pins 1 and 3) for safety-related applications. • Only jumper the STO connection with 24  V if the device does not have to fulfill any safety function.
  • Page 96 Electrical installation Assignment of the optional plug connectors Connection cables INFORMATION Use only shielded cables for this connection and only suitable plug connectors that connect the shield with the device in an HF-capable manner. The following table provides an overview of the cables available for this connection: Connection cables Conformity/ Cable type...
  • Page 97 Electrical installation Assignment of the optional plug connectors Connection cables Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage CE/UL: igus chainflex Variable 4 × 0.5 mm CF78.UL 28110994 DC 60 V M12, 5‑pin, M12, 5‑pin, A‑coded, A‑coded, male female CE/UL: igus chainflex...
  • Page 98 Electrical installation Assignment of the optional plug connectors Connection of cables with open end HELUKABEL The following table shows the conductor assignment of cables with the following part numbers: Part numbers 28110978, 28110943 Assembly Open cable end Description Prefabricated plug connectors Core Identi-...
  • Page 99 Electrical installation Assignment of the optional plug connectors igus chainflex The following table shows the conductor assignment of cables with the following part numbers: Part numbers 28111001, 28111036 Assembly Open cable end Description Prefabricated plug connectors Core Identi- Assembly Signal Contact color/ fication...
  • Page 100 Electrical installation Assignment of the optional plug connectors 5.11.3 X5505: STO (3 cores) WARNING Disabling of the safety-related disconnection of further devices due to parasitic voltages when using an STO jumper plug. Severe or fatal injuries. • Only use the STO jumper plug when all incoming and outgoing STO connections have been removed from the device.
  • Page 101 Electrical installation Assignment of the optional plug connectors Connection cables INFORMATION Use only shielded cables for this connection and only suitable plug connectors that connect the shield with the device in an HF-capable manner. The following table provides an overview of the cables available for this connection: Connection cables Conformity/ Cable type...
  • Page 102 Electrical installation Assignment of the optional plug connectors Connection cables Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage CE/UL: igus chainflex Variable 4 × 0.5 mm CF78.UL 28110994 DC 60 V M12, 5‑pin, M12, 5‑pin, A‑coded, A‑coded, male female CE/UL: igus chainflex...
  • Page 103 Electrical installation Assignment of the optional plug connectors Connection of cables with open end HELUKABEL The following table shows the conductor assignment of cables with the following part numbers: Part numbers 28117808, 28110986 Assembly Open cable end Description Prefabricated plug connectors Core Identi-...
  • Page 104 Electrical installation Assignment of the optional plug connectors igus chainflex The following table shows the conductor assignment of cables with the following part numbers: Part numbers 28117816, 28111044 Assembly Open cable end Description Prefabricated plug connectors Core Identi- Assembly Signal Contact color/core fication...
  • Page 105 Electrical installation Assignment of the optional plug connectors 5.11.4 STO jumper plug (3-core) WARNING Safe disconnection of the device is not possible when using the STO jumper plug. Severe or fatal injuries. • Only use use the STO jumper plug if the device is not used to fulfill any safety function.
  • Page 106 Electrical installation Assignment of the optional plug connectors 5.11.5 X1523: DC 24 V backup voltage, input The following table shows information about this connection: Function DC 24 V backup voltage input Connection type M12, 5‑pin, male, L‑coded, color: light gray Connection diagram Assignment Contact Signal Description...
  • Page 107 Electrical installation Assignment of the optional plug connectors Connection cables The following table provides an overview of the cables available for this connection: Connection cables Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® CE/UL: HELUKABEL Variable...
  • Page 108 Electrical installation Assignment of the optional plug connectors Connection of cables with open end The following table shows the conductor assignment of cables with the following part number: Part numbers 28117786 Assembly Open cable end Description Prefabricated plug connectors Core Identi- Assembly Signal...
  • Page 109 Electrical installation Assignment of the optional plug connectors 5.11.6 X2313: DC 24 V output backup voltage The following table shows information about this connection: Function DC 24 V output backup voltage Connection type M12, 5‑pin, female, L‑coded, color: light gray Connection diagram Assignment Contact Signal Description...
  • Page 110 Electrical installation Assignment of the optional plug connectors Connection cables The following table provides an overview of the cables available for this connection: Connection cables Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® CE/UL: HELUKABEL Variable...
  • Page 111 Electrical installation Assignment of the optional plug connectors Connection of cables with open end The following table shows the conductor assignment of cables with the following part number: Part numbers 28117751 Assembly Open cable end Description Prefabricated plug connectors Core Identi- Assembly Signal...
  • Page 112 Electrical installation Assignment of the optional plug connectors 5.11.7 X4141: Engineering interface The following table shows information about this connection: Function Engineering interface (CAN) Connection type M12, 5‑pin, female, A‑coded, color: black Connection diagram Assignment Contact Signal Description Res. Reserved 24V_OUT DC 24 V auxiliary output 0V24_OUT...
  • Page 113 Electrical installation Assignment of the optional plug connectors Connection cables The following table provides an overview of the cables available for this connection: Connection cable Conformity/ Length/in- Operating part num- stallation voltage type Connection to interface adapter USM21A: 3.0 m DC 60 V 28111680 M12, 5‑pin, RJ10...
  • Page 114 Electrical installation Assignment of the optional plug connectors ® 5.11.8 X2104: Inverter output for connecting motors with digital interface (MOVILINK DDI) The following table shows information about this connection: Function ® Inverter output for connecting motors with digital interface (MOVILINK DDI) Connection type M23, female, union nut with female thread, TE Connectivity - Intercontec Products,...
  • Page 115 Electrical installation Assignment of the optional plug connectors Connection cables The following tables list the cables available for this connection: Cable cross section 1.5 mm Connection cables Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ®...
  • Page 116 Electrical installation Assignment of the optional plug connectors Cable cross section 2.5 mm Connection cables Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® CE/UL: LEONI LEHC Variable 4 × 2.5 mm 005770 28124340 4 × 1.0 mm RG58 M23, without Open encoding ring, AC 500 V...
  • Page 117 Electrical installation Assignment of the optional plug connectors Connection of cables with open end The following table shows the conductor assignment of cables with the following part numbers: Part numbers 28124332, 28124367, 28124340, 28124375 Assembly Open cable end Motor connection depending on brake con- Prefabricated plug trol connectors...
  • Page 118 Electrical installation Assignment of the optional plug connectors 5.11.9 X2041: Inverter output for connecting motors without digital interface The following table shows information about this connection: Function Inverter output for connecting motors without digital interface Connection type M23, female, union nut with female thread, TE Connectivity - Intercontec Products, series 723, SEW insert, SpeedTec equipment, coding ring: brown, protected against contact Connection diagram...
  • Page 119 Electrical installation Assignment of the optional plug connectors Connection cables The following tables list the cables available for this connection: Cable cross section 1.5 mm Connection cables Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ®...
  • Page 120 Electrical installation Assignment of the optional plug connectors Connection cables Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® CE/UL: LEONI LEHC Variable 1.5 mm 000749 28125967 AC 500 V M23, coding IS1, female, W ring: brown, male ®...
  • Page 121 Electrical installation Assignment of the optional plug connectors Connection cables Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® CE/UL: LEONI LEHC Variable 1.5 mm 000749 28128451 AC 500 V M23, coding M23, without ring: brown, encoding ring, male female (SH1/ KH1)
  • Page 122 Electrical installation Assignment of the optional plug connectors Connection of cables with open end 28128435 The following table shows the conductor assignment of cables with the following part number: Part numbers 28128435 Assembly Open cable end, Motor connection depending on brake con- Prefabricated plug not prefabricated trol...
  • Page 123 Electrical installation Assignment of the optional plug connectors 28125991, 28125983 The following table shows the conductor assignment of cables with the following part numbers: Part numbers 28125991, 28125983 Assembly Open cable end, conductor Motor connection depending on brake con- Prefabricated plug end sleeves, ring cable lugs trol connectors...
  • Page 124 Electrical installation Assignment of the optional plug connectors 28126009 The following table shows the conductor assignment of cables with the following part number: Part numbers 281286009 Assembly Open cable end, Motor connection depending on brake con- Prefabricated plug conductor end sleeves trol connectors Without...
  • Page 125 Electrical installation Assignment of the optional plug connectors 5.11.10 X1216: PA connection for AC 400 V and 24 V backup voltage (IN) The following table shows information about this connection: Function PA connection for AC 400 V and 24 V backup voltage (IN) Connection type M23, male, male thread, SEW insert, 723 series, SpeedTec-capable, company: TE/ Intercontec, male, coding ring: black/green, protected against contact Connection diagram Assignment...
  • Page 126 Electrical installation Assignment of the optional plug connectors Connection cables The following tables list the cables available for this connection: Cable cross section 2.5 mm Connection cables Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ®...
  • Page 127 Electrical installation Assignment of the optional plug connectors Cable cross section 4.0 mm Connection cables Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® CE/UL: HELUKABEL Variable 4.0 mm 28129334 Li9YYö AC 500 V M23, male, M23, female, coding ring: coding ring: black/green...
  • Page 128 Electrical installation Assignment of the optional plug connectors Connection of cables with open end The following table shows the conductor assignment of cables with the following part numbers: Part numbers 28127587, 28127560, 28127579, 28127552 Assembly Open cable end Description Prefabricated plug connectors Core Identi-...
  • Page 129 Electrical installation Assignment of the optional plug connectors 5.11.11 X2327: PA connection for AC 400 V and 24 V backup voltage (OUT) The following table shows information about this connection: Function PA connection for AC 400 V and 24 V backup voltage (OUT) Connection type M23, female, female thread with union nut, SEW insert, 723 series, SpeedTec-cap- able, company: TE/Intercontec, male, coding ring: black/green, protected against contact Connection diagram...
  • Page 130 Electrical installation Assignment of the optional plug connectors Connection cables The following tables list the cables available for this connection: Cable cross section 2.5 mm Connection cables Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ®...
  • Page 131 Electrical installation Assignment of the optional plug connectors Cable cross section 4.0 mm Connection cables Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® CE/UL: HELUKABEL Variable 4.0 mm 28114434 Li9YYö AC 500 V M23, male, Open coding ring: black/green ®...
  • Page 132 Electrical installation Assignment of the optional plug connectors Connection of cables with open end The following table shows the conductor assignment of cables with the following part numbers: Part numbers 28114426, 28114442, 28114434, 28114450 Assembly Open cable end Description Prefabricated plug connectors Core Identi-...
  • Page 133 Electrical installation Assignment of the optional plug connectors 5.11.12 X1206: AC 400 V connection (IN) The following table shows information about this connection: Function AC 400 V connection (IN) Connection type MQ15-X-Power, male, plug connector without union nut, MURR Elektronik, (current load max. 16 A) Connection diagram Assignment Contact...
  • Page 134 Electrical installation Assignment of the optional plug connectors 5.11.13 X2242: AC 400 V connection (OUT) The following table shows information about this connection: Function AC 400 V connection (OUT) Connection type MQ15-X-Power, female, plug connector with union nut, MURR Elektronik, (current load max. 16 A) Connection diagram Assignment Contact...
  • Page 135 Electrical installation Assignment of the optional plug connectors 5.11.14 X5004_1: Digital inputs The following table shows information about this connection: Function Digital inputs Connection type M12, 5‑pin, female, A‑coded, color: black Connection diagram Assignment Contact Signal Description +24V DC 24 V sensor supply Res.
  • Page 136 Electrical installation Assignment of the optional plug connectors 5.11.15 X5004_2: Digital inputs The following table shows information about this connection: Function Digital inputs Connection type M12, 5‑pin, female, A‑coded, color: black Connection diagram Assignment Contact Signal Description +24V DC 24 V sensor supply Res.
  • Page 137 Electrical installation Assignment of the optional plug connectors 5.11.16 X5004_3: Digital inputs The following table shows information about this connection: Function Digital inputs Connection type M12, 5‑pin, female, A‑coded, color: black Connection diagram Assignment Contact Signal Description +24V DC 24 V sensor supply Res.

  • Page 138: Plug Connector Assignment At The Electronics Cover

    Electrical installation Plug connector assignment at the electronics cover 5.12 Plug connector assignment at the electronics cover 5.12.1 X5133_1: Digital inputs The following table shows information about this connection: Function Digital inputs Connection type M12, 5‑pin, female, A‑coded, color: black Connection diagram Assignment Contact...
  • Page 139 Electrical installation Plug connector assignment at the electronics cover 5.12.2 X5133_2: Digital inputs The following table shows information about this connection: Function Digital inputs Connection type M12, 5‑pin, female, A‑coded, color: black Connection diagram Assignment Contact Signal Description +24V DC 24 V sensor supply DI04 Sensor input DI04 0V24...
  • Page 140 Electrical installation Plug connector assignment at the electronics cover 5.12.3 X5133_3: Digital inputs/outputs The following table shows information about this connection: Function Digital inputs/outputs Connection type M12, 5‑pin, female, A‑coded, color: black Connection diagram Assignment Contact Signal Description +24V DC 24 V sensor/actuator supply DIO02 Sensor input DIO02/actuator output DIO02 0V24...
  • Page 141 Electrical installation Plug connector assignment at the electronics cover ® PLUS 5.12.4 X4233_1: EtherCAT /SBus interface, IN The following table shows information about this connection: Function ® PLUS EtherCAT /SBus interface, IN Connection type M12, 4‑pin, female, D‑coded, color: black Connection diagram Assignment Contact...
  • Page 142 Electrical installation Plug connector assignment at the electronics cover ® PLUS 5.12.5 X4233_2: EtherCAT /SBus interface, OUT The following table shows information about this connection: Function ® PLUS EtherCAT /SBus interface, OUT Connection type M12, 4‑pin, female, D‑coded, color: black Connection diagram Assignment Contact...

  • Page 143: Pc Connection

    Electrical installation PC connection 5.13 PC connection Connect the PC to the drive unit before you start the engineering software ® MOVISUITE You have several options to connect a PC to the device. 5.13.1 Connection via interface adapter USM21A The USM21A interface adapter is used to connect the PC and the engineering inter- face of the device.
  • Page 144 Electrical installation PC connection Connection to X4141 (M12 at the connection box) The engineering interface X31 in the connection box is assigned to the internal wiring of plug connector X4141. NOTICE Unauthorized insertion of the STO jumper plug into the engineering interface. Damage to the device.
  • Page 145 Electrical installation PC connection Installing the included engineering plug connector X4141 In some cases, the X4141 engineering plug connector is provided in an accessory bag (part number: 28258185) included in the decentralized frequency inverter delivery from SEW‑EURODRIVE. In this case, install the engineering plug connector X4141 to the connection box of the decentralized frequency inverter as follows: 1.
  • Page 146 Electrical installation PC connection Connection to X31 (RJ10 in the connection box) NOTICE Connector X31 provides a 24 V supply voltage for operating the connected options. Damage to connected options with low nominal voltage. • Only connect options with a nominal voltage of 24 V to connector X31, such as: –...
  • Page 147 Electrical installation PC connection Connection to X32 at the front module of MMF3. The following figure shows how to connect the PC to the X32 optional engineering in- ® terface at the front module of MOVIMOT  flexible MMF3...2.. or MMF3...3..: MMF3…2..
  • Page 148 Electrical installation PC connection Connection to X4141 at the front module of MMF3. NOTICE Unauthorized insertion of the STO jumper plug into the engineering interface. Damage to the device. • Never insert the STO jumper plug into the engineering interface. The following figure shows how to connect the PC to the X4141 optional engineering ®...
  • Page 149 Electrical installation PC connection 5.13.2 Connection via Ethernet You can establish a connection between PC and device using Ethernet. The Ethernet connection allows you to access the implemented electronics web server. Connection to X4233_1 or X4233_2 (M12 at the electronics cover) Design MMF1.
  • Page 150 Electrical installation PC connection Connection to X42 or X43 (Mini IO in the connection box) Design MMF1. (Only for designs with electronics cover DSI.1..) The following illustration shows how to connect the PC to the device: Ethernet 25824405899 Ethernet connection cable RJ45/Mini IO ®...
  • Page 151 Electrical installation PC connection Design MMF3. (Only for designs with electronics cover DSI.1..) The following illustration shows how to connect the PC to the device: Ethernet 25832167051 Ethernet connection cable RJ45/Mini IO ® Operating Instructions – MOVIMOT flexible...
  • Page 152 Electrical installation PC connection 5.13.3 Connection via CBG21A or CBG11A keypad Use the CBG21A or CBG11A keypad to connect the PC and the engineering interface of the device. The data is transferred according to the USB 2.0 standard. It is also possible to work with a USB 3.0 interface.
  • Page 153 Electrical installation PC connection Connection to X4141 (M12 at the connection box) NOTICE Unauthorized insertion of the STO jumper plug into the engineering interface. Damage to the device. • Never insert the STO jumper plug into the engineering interface. The following illustration shows how to connect the PC to the device: X4141 9007225094179851 Connection cable USB A/USB 2.0 Mini B...
  • Page 154 Electrical installation PC connection Connection to X31 (RJ10 in the connection box) NOTICE Connector X31 provides a 24 V supply voltage for operating the connected options. Damage to connected options with low nominal voltage. • Only connect options with a nominal voltage of 24 V to connector X31, such as: –...
  • Page 155 Electrical installation PC connection Connection to the front module of MMF3. The following illustration shows how to connect the PC to the front module of ® MOVIMOT flexible MMF3.: 25893670923 Connection cable USB A/USB 2.0 Mini B (available for delivery from SEW‑EURODRIVE, part number: 25643517) CBG21A or CBG11A keypad ®...

  • Page 156: Startup

    Startup Startup notes Startup Startup notes INFORMATION It is essential to comply with the safety notes during startup. WARNING Risk of injury due to missing or defective protective covers. Severe or fatal injuries. • Install the protective covers of the system according to the instructions. •...
  • Page 157 Startup Startup notes NOTICE Undercutting the minimum switch-off time of the line contactor. Irreparable damage to the inverter or unforeseen malfunctions. • You must observe a minimum switch-off time of 10  s after switching off the voltage supply. • Do not switch the voltage supply on or off more often than once per minute. INFORMATION •...
  • Page 158 Startup Startup notes WARNING Risk from falling loads. This can result in severe or fatal injuries. ® • use the function "Releasing the brake / deactivating DynaStop with FCB 01" for hoist applications and applications with potentially falling loads. • Inhibit the function via the following steps: –...

  • Page 159: Startup Requirements

    Startup Startup requirements Startup requirements Startup is only required when you need to change the factory set parameterization. In this case, the following conditions apply to startup: • You have installed the device correctly both mechanically and electrically. • You have performed a correct project planning for the device. •...

  • Page 160: Dip Switch

    Startup DIP switch DIP switch 6.3.1 Overview NOTICE Damage to the DIP switches caused by unsuitable tools. Possible damage to property. • To set the DIP switches, use only suitable tools, such as a slotted screwdriver with a blade width of no more than 3 mm. •...
  • Page 161 Startup DIP switch DIP switch S2 The following table shows the functions of DIP switch S2: DIP switch ® Binary coding EtherCAT device ID Bit 2 Bit 2 Bit 2 Bit 2 DIP switch S3 Use the DIP switch S3 for starting up the drive train for motors without digital interface. Motor assignment depends on the nominal output current of the electronics cover via the DIP switches S3/3 and S3/4.
  • Page 162 Startup DIP switch 6.3.2 Description of the DIP switches DIP switches S1/1 to S1/4 and S2/1 to S2/4 ® DIP switches S1/1 through S1/4 and S2/1 through S2/4 are used to set the EtherCAT device ID of the drive unit. Example address 17: DIP switch Setting...
  • Page 163 Startup DIP switch DIP switch S3/3 – S3/4: Motor assignment Use these DIP switches to select the relative motor power in relation to inverter power. The selection depends on the selected motor series, motor connection type, and the nominal output current of the electronics cover. S3/3 S3/4 Motor assignment...
  • Page 164 Startup DIP switch DIP switch S3/7 – S3/10: Motor series Use these DIP switches to select the motor series (motor type). Code S3/7 S3/8 S3/9 S3/10 Motor series Motor type Nominal voltage Nominal frequency DRN.. 230 V/400 V 4-pole 50 Hz DRN.. 266 V/460 V 4-pole 60 Hz DRN..

  • Page 165: Detailed Motor Selection Table For Startup Via Dip Switch S3

    Startup Detailed motor selection table for startup via DIP switch S3 Detailed motor selection table for startup via DIP switch S3 The following detailed motor selection tables show how to perform startup via DIP switch S3 on the standard memory module (part no. 28242882). 6.4.1 DR2S..
  • Page 166 Startup Detailed motor selection table for startup via DIP switch S3 Motor Electronics cover DIP switch S3 Motor type Brake Type des- Nominal out- Connec- Motor assignment in rela- ignation put current tion type tion to the inverter power Type/nom- S3/1 S3/2 S3/3 S3/4...
  • Page 167 Startup Detailed motor selection table for startup via DIP switch S3 Motor Electronics cover DIP switch S3 Motor type Brake Type des- Nominal out- Connec- Motor assignment in rela- ignation put current tion type tion to the inverter power Type/nom- S3/1 S3/2 S3/3 S3/4...
  • Page 168 Startup Detailed motor selection table for startup via DIP switch S3 6.4.2 DRN.. motor series, 4-pole DRN.. motor series, 4-pole 230/400 V, 50 Hz 266/460 V, 60 Hz Wide-range voltage, 50/60 Hz DIP switch S3 DIP switch S3 DIP switch S3 S3/7 S3/8 S3/9 S3/10 S3/7 S3/8 S3/9...
  • Page 169 Startup Detailed motor selection table for startup via DIP switch S3 Motor Electronics cover DIP switch S3 Motor type Brake Type des- Nominal out- Connec- Motor assignment in rela- ignation put current tion type tion to the inverter power Type/nom- S3/1 S3/2 S3/3 S3/4...
  • Page 170 Startup Detailed motor selection table for startup via DIP switch S3 Motor Electronics cover DIP switch S3 Motor type Brake Type des- Nominal out- Connec- Motor assignment in rela- ignation put current tion type tion to the inverter power Type/nom- S3/1 S3/2 S3/3 S3/4...
  • Page 171 Startup Detailed motor selection table for startup via DIP switch S3 ® 6.4.3 MOVIGEAR classic motor series Motor series Motor protection DIP switch S3 Temperature sensor DIP switch S3 S3/7 S3/8 S3/9 S3/10 S3/5 S3/6 No temperature sensor PK (PT1000) ®...

  • Page 172: Startup Procedure

    Startup Startup procedure Startup procedure ® Perform startup of the devices using the MOVISUITE engineering software of SEW‑EURODRIVE. 25882306443 The startup procedure is divided into segments. The following steps illustrate the start- up procedure for a device by way of an example. Drive train seg- ment Drive train...
  • Page 173 Startup Startup procedure PI configuration • Advanced PE configuration • FCB 05 Speed control Drive functions • FCB 06 Interpolated speed control • FCB 09 Positioning • FCB 10 Interpolated position control • FCB 12 Reference travel • FCB 01 Output stage inhibit Advanced drive functions •...
  • Page 174 Startup Startup procedure 6.5.1 Check list for startup The following checklist lists the necessary steps for complete startup. Step Startup step Finished Install the drive unit. ® Install the MOVI-C component. ® Start MOVISUITE Start up the drive train. Parameterize the setpoints. Parameterize the function blocks (FCBs).

  • Page 175: Startup With The Cbg21A Keypad

    Startup Startup with the CBG21A keypad Startup with the CBG21A keypad Using the CBG21A keypad, startup can be performed intuitively guided by the sym- bols and functions of the color display. 6.6.1 CBG21A keypad The following figure shows the CBG21A keypad: Color display Function keys (Function according to bottom line on color...
  • Page 176 Startup Startup with the CBG21A keypad Symbols used The available functions are shown with pictograms in the keypad display. Startup Manual mode Optimization of the control mode Application Diagnostics Parameter Data management Settings Back Next ® Operating Instructions – MOVIMOT flexible...

  • Page 177: Startup With The Cbg11A Keypad

    Startup Startup with the CBG11A keypad Startup with the CBG11A keypad Using the CBG11A keypad, startup can be performed intuitively guided by the sym- bols and functions of the color display. INFORMATION You cannot start up a motor with encoder using the CBG11A keypad. You can carry out this particular startup with a CBG21A keypad or with the ®...
  • Page 178 Startup Startup with the CBG11A keypad Symbols used The available functions are shown with pictograms in the keypad display. Diagnostics Data management Startup Manual mode Parameter tree Keypad settings ® Operating Instructions – MOVIMOT flexible...

  • Page 179: Disabling Dynastop For Startup Purposes

    Startup Disabling DynaStop® for startup purposes Disabling DynaStop® for startup purposes ® Disabling DynaStop for startup purposes ® 6.8.1 Important notes on disabling DynaStop (/DSP option) WARNING ® Removing the electronics cover will disable DynaStop Severe or fatal injuries. • If it is not permitted to deactivate the system, additional measures are required (e.g.
  • Page 180 Startup Disabling DynaStop® for startup purposes ® 6.8.2 Steps for disabling DynaStop INFORMATION ® For more information on the DynaStop function, refer to chapters "Operation" and the documentation of the connected drive unit. ® Disabling DynaStop by removing the electronics cover ®...

  • Page 181: Configuring The Drive Behavior At Standstill (Fcb02, Fcb13, Fcb14)

    Startup Configuring the drive behavior at standstill (FCB02, FCB13, FCB14) Configuring the drive behavior at standstill (FCB02, FCB13, FCB14) The parameter Behavior at standstill defines the drive behavior in case the drive en- able is revoked and the motor is at standstill (path: Functions >...

  • Page 182: Operation

    Operation Switch disconnector Operation Switch disconnector WARNING Electric shock due to dangerous voltages at the line terminals. The switch disconnector disconnects the electronics cover from the voltage supply. Voltage is still present at the terminals of the device. • A correct installation includes that terminals of the device are protected against contact.

  • Page 183: Manual Mode With Movisuite

    Operation Manual mode with MOVISUITE® Manual mode with MOVISUITE ® ® Manual mode with MOVISUITE For manual operation of the device, you can use the manual mode function of the ® MOVISUITE engineering software. 1. First connect the PC to the device, see chapter "PC connection". ®...
  • Page 184 Operation Manual mode with MOVISUITE® 7.2.1 Activating/deactivating manual mode Activation Manual mode can only be activated when the device is inhibited. To activate manual mode, click the [Activate manual mode] button [1]. 27021619746390027 Manual mode remains active even after a fault reset. Deactivation WARNING Risk of injury if the device starts up unintentionally.
  • Page 185 Operation Manual mode with MOVISUITE® 7.2.2 Control in manual mode Manual operation window Once manual mode has been successfully activated, you can control the device using ® the controls in the MOVISUITE "Manual mode" window. 36028819001133963 Controller 1. Set the setpoint speed using the edit box [3] or graphic input [6]. 2.

  • Page 186: Drive Unit Behavior In Case Of A Voltage Failure

    Operation Drive unit behavior in case of a voltage failure Advanced functions and displays of manual mode ® The following functions are available in manual mode using MOVISUITE Release brake Actual values Digital inputs and Acceleration Disable output outputs Reference travel stages Timeout Key [1]...

  • Page 187: Dynastop

    Operation DynaStop® DynaStop® ® DynaStop 7.4.1 Functional description WARNING ® The DynaStop electrodynamic retarding function does not allow for a definite stop at a position. This can result in severe or fatal injuries. ® • DynaStop must not be used for hoists. ®...

  • Page 188: Function "Releasing The Brake / Deactivating Dynastop With Fcb01

    Operation Function "Releasing the brake / deactivating DynaStop® with FCB01" Function "Releasing the brake / deactivatin g D ynaStop® with FCB01" ® Function "Releasing the brake / deactivating DynaStop with FCB01" 7.5.1 Information INFORMATION ® For information on how to disable the DynaStop function for startup and assembly purposes, refer to chapter "Startup".
  • Page 189 Operation Function "Releasing the brake / deactivating DynaStop® with FCB01" 18014420484359179 2. Configuring the control signal: • Control via the digital input ® Assign the function "Releasing the brake / deactivating DynaStop with FCB 01" [2] to a digital input. 18014420484362123 •...

  • Page 190: Dynastop® In Conjunction With Sto

    Operation DynaStop® in conjunction with STO DynaStop® in conjunction with STO ® DynaStop in conjunction with STO WARNING ® The DynaStop electrodynamic retarding function does not allow for a definite stop at a position. This can result in severe or fatal injuries. ®...
  • Page 191 Operation DynaStop® in conjunction with STO ® 7.6.1 Using the brake/DynaStop in conjunction with STO ® DynaStop function connection with function, SEW‑EURODRIVE recommends control using the safety function SS1(c). To do so, the parameter Behavior at standstill must be set to "Brake applied/drive not energized"...
  • Page 192 Operation DynaStop® in conjunction with STO ® The following figure shows how to use the DynaStop function in conjunction with the STO function and controller according to SS1(c): Deceleration ramp Speed Drive enable signal Control signal active DynaStop ® inactive 30807079819 [1] Parameter: ®...
  • Page 193 Operation DynaStop® in conjunction with STO 7.6.2 Drive behavior when STO is activated before rotational speed "0" is reached NOTICE Danger due to incorrect parameter settings ® If the parameter Apply brake/activate DynaStop in STO state is set to "1", (path: ®...
  • Page 194 Operation DynaStop® in conjunction with STO The following figure shows the behavior when STO is activated before rotational speed "0" is reached: Speed Deceleration ramp Drive enable Control signal active ® DynaStop inactive 30807229195 Parameter: ® Apply brake/activate DynaStop in STO state = "0" (no) factory settings Parameter: ®...

  • Page 195: Mechanical Brake In Connection With Sto

    Operation Mechanical brake in connection with STO Mechanical brake in connection with STO 7.7.1 Using the mechanical brake in connection with the STO function The following table shows the behavior of the drive depending on the parameter set- tings: Index Parameters Setting Meaning...

  • Page 196: Service

    Service Evaluating fault messages Service Evaluating fault messages ® 8.1.1 MOVISUITE ® The following section shows a sample evaluation of a fault message in MOVISUITE ® 1. Open the parameter tree in MOVISUITE 2. In the parameter tree [6], select the "Status" node. ð...

  • Page 197: Switch-Off Responses

    Service Switch-off responses Switch-off responses Fault response Description No response The inverter ignores the event. Warning with self‑reset The inverter sends a warning message with self-reset. Warning The inverter issues a warning message. Application stop (with output stage inhibit) The inverter stops with the deceleration set for the application limit. For n=0: Brake "applied"...

  • Page 198: Fault Messages With Parameterizable Response

    Service Fault messages with parameterizable response Fault messages with parameterizable response Fault Description Index Possible fault response • No response Heat sink overtempera- Here you can set the device re- 8622.2 ture – prewarning sponse when the prewarning • Warning threshold for heat sink utilization is exceeded (index 8336.1).
  • Page 199 Service Fault messages with parameterizable response Fault Description Index Possible fault response • No response External synchronization Here you can set the device re- 8622.7 sponse to loss of external synchro- • Warning nization. • Application stop (with out- put stage inhibit) •...
  • Page 200 Service Fault messages with parameterizable response Fault Description Index Possible fault response • Warning Encoder – warning Here you can set the device re- 8622.13 sponse to an encoder warning. • Application stop (with out- put stage inhibit) • Emergency stop (with out- put stage inhibit) •...

  • Page 201: Resetting Fault Messages

    Service Resetting fault messages Resetting fault messages WARNING Removing the source of the malfunction or performing a reset can result in an auto- matic restart of the connected drives. Severe or fatal injuries. • Prevent unintended startup. Acknowledge fault message by: •...
  • Page 202 Service Description of status and operating displays 8.5.2 General LEDs "F-ERR" LED Meaning • Device off. ® • No MOVISAFE CSB51A safety option available. Flashing sequence Device identification for safety key ID query. Green Fault-free operation Steady light Green Error in the operating state "Parameterization" •...
  • Page 203 Service Description of status and operating displays "F-RUN" LED Meaning • Device off. ® • No MOVISAFE CSB51A safety option available. Flashing sequence Device identification for safety key ID query. Green Device in operating state and parameter set approved. Steady light Green Acceptance of the module has not yet taken place.
  • Page 204 Service Description of status and operating displays "DRIVE" status LED Operating status/ Meaning Measure Fault Subfault code code – Not ready for operation Line voltage absent. Switch on the line voltage. Yellow Not ready for operation Initialization phase Wait for the initializa- tion to be completed.
  • Page 205 Service Description of status and operating displays Operating status/ Meaning Measure Fault Subfault code code Ground fault Consult the “Fault table” chapter for Flashes 1 Hz Brake chopper fault possible measures Line fault to be taken. DC link fault 1, 2, 3 Speed monitoring fault 1, 2, 5, 6, 9, 10 Control mode fault...
  • Page 206 Service Description of status and operating displays Operating status/ Meaning Measure Fault Subfault code code 1, 2 Output stage monitoring fault Contact SEW‑EURODRIVE Steady light Brake chopper fault Service. DC link fault 3, 4, 8 Control mode fault 2, 99 Data Flexibility fault 7, 8 Temperature monitoring fault...
  • Page 207 Service Description of status and operating displays ® Plus 8.5.3 Bus-specific LEDs for EtherCAT /SBus "RUN" LED Meaning "INIT" state The interface is in "INIT" state. Green "PRE_OPERATIONAL" state Flashing Mailbox communication is possible. Process data communication is not possible. Green "SAFE_OPERATIONAL"...

  • Page 208: Fault Table Standard

    Service Fault table standard Fault table standard 8.6.1 Fault 1 Output stage monitoring Subfault: 1.1 Description: Short circuit in motor output terminals Response: Output stage inhibit Cause Measure Overcurrent in output stage or faulty output stage Possible causes for overcurrent are short circuit control detected, and output stage inhibited by at the output, excessive motor current, or a de- hardware.
  • Page 209 Service Fault table standard 8.6.3 Fault 4 Brake chopper Subfault: 4.1 Description: Brake chopper overcurrent Response: Output stage inhibit Cause Measure Excessive regenerative power. Extend the deceleration ramps. Short circuit detected in braking resistor circuit. Check supply cable to braking resistor. Braking resistance too high.
  • Page 210 Service Fault table standard 8.6.6 Fault 8 Speed monitoring Subfault: 8.1 Description: Speed monitoring – motor mode Response: Output stage inhibit Cause Measure Speed controller operates at setting limit (mecha- Increase the delay time set for speed monitoring, nical overload or phase failure in supply system or reduce the load.
  • Page 211 Service Fault table standard 8.6.7 Fault 9 Control mode Subfault: 9.1 Description: Magnetization of motor not possible Response: Output stage inhibit Cause Measure User-defined current limit or output stage monito- – Reduce the output stage utilization, e.g. by re- ring reduced possible maximum current to such a ducing the PWM frequency or reducing the load.
  • Page 212 – Check motor data. – Check machine: Idle state or speed too low. – Check the connection cable between inverter and motor. – Contact SEW-EURODRIVE Service. Subfault: 9.9 Description: Parameter measurement not possible with active motor type Response: Output stage inhibit...
  • Page 213 Subfault: 10.2 Description: Illegal operation code Response: Application stop + output stage inhibit Cause Measure Illegal opcode in Data Flexibility program. Contact SEW-EURODRIVE Service. Subfault: 10.3 Description: Memory access Response: Application stop + output stage inhibit Cause Measure Memory area violated while accessing array.
  • Page 214 No Data Flexibility application program loaded. Load the program or disable Data Flexibility. Subfault: 10.99 Description: Unknown error Response: Application stop + output stage inhibit Cause Measure Unknown Data Flexibility error. Contact SEW-EURODRIVE Service. ® Operating Instructions – MOVIMOT flexible...
  • Page 215 Service Fault table standard 8.6.9 Fault 11 Temperature monitoring Subfault: 11.1 Description: Heat sink overtemperature Response: Output stage inhibit Cause Measure Maximum permitted heat sink temperature ex- – Reduce the load. ceeded. The capacity utilization is possibly too – Reduce the rms value of the current. high.
  • Page 216 Description: Wire break at temperature sensor of heat sink Response: Output stage inhibit Cause Measure Wire break at temperature sensor of heat sink. Contact SEW-EURODRIVE Service. Subfault: 11.8 Description: Short circuit at temperature sensor of heat sink Response: Output stage inhibit Cause Measure Short circuit at temperature sensor of heat sink.
  • Page 217 Service Fault table standard 8.6.10 Fault 12 Brake Subfault: 12.1 Description: Brake output Response: Application stop + output stage inhibit Cause Measure No brake connected. Check the connection of the brake. Brake cable disconnected in switched-on state. Check the connection of the brake. Overload due to overcurrent > 2 A Check the sequential profile of brake control.
  • Page 218 Service Fault table standard Subfault: 12.6 Description: Wear limit reached Response: Emergency stop + output stage inhibit Cause Measure Brake worn Replace the brake or readjust it. Subfault: 12.10 Description: Digital motor integration fault – critical Response: Output stage inhibit Cause Measure The intelligent brake rectifier of "digital motor in-...
  • Page 219 Encoder type not known and not supported by in- – Check encoder type. verter. – Contact SEW-EURODRIVE Service. Note: In "emergency mode" manual mode, you can move the drive using the motor encoder if the external position encoder is faulty.
  • Page 220 Service Fault table standard Subfault: 13.6 Description: Signal level too low Response: Encoder 1 – latest critical fault Cause Measure Vector below permitted limit during signal level – Check the wiring. monitoring. – Check interference sources (e.g. from EMC). – Check the encoder. Note: In "emergency mode"...
  • Page 221 Service Fault table standard Subfault: 13.10 Description: Position tolerance range monitoring Response: Encoder 1 – latest critical fault Cause Measure Position outside tolerance range. – Check startup parameters. – Check the wiring. – Check interference sources (light beam inter- rupted, reflector, data cables, etc.). –...
  • Page 222 Service Fault table standard Subfault: 13.13 Description: Error during initialization Response: Encoder 1 – latest fault Cause Measure Communication error during initialization. – Check parameterization. – Check baud rate. – Ensure that the CANopen interface on the en- coder (Node-ID) is correctly adjusted. –...
  • Page 223 Service Fault table standard Subfault: 13.16 Description: Permanent high level in data line – critical Response: Encoder 1 – latest critical fault Cause Measure Permanent high level of data signal. – Check the wiring. – Check the encoder. Note: In "emergency mode" manual mode, you can move the drive using the motor encoder if the external position encoder is faulty.
  • Page 224 Service Fault table standard Subfault: 13.20 Description: SSI error bit – critical Response: Encoder 1 – latest critical fault Cause Measure Error bit set in SSI protocol. – Check startup parameters. – Check the settings at the SSI encoder (fault bit). –...
  • Page 225 Service Fault table standard Subfault: 13.23 Description: Internal fault Response: Encoder 1 – latest fault Cause Measure Encoder signaled internal fault. – Check the wiring. – Check interference sources (light beam inter- rupted, reflector, data cables, etc.). – Replace the encoder. Note: In "emergency mode"...
  • Page 226 Cause Measure Delay of encoder in use too long to calculate re- Use an encoder with a shorter delay, or contact quired filter coefficients. SEW-EURODRIVE Service. Subfault: 16.3 Description: Thermal motor model not possible Response: Output stage inhibit Cause Measure...
  • Page 227 Description: Motor data calculation error Response: Output stage inhibit Cause Measure Motor startup not possible because of inconsist- Check the motor data for plausibility, or contact ent motor data or wrong device configuration SEW-EURODRIVE Service. data. ® Operating Instructions – MOVIMOT flexible...
  • Page 228 Service Fault table standard Subfault: 16.12 Description: Motor data write sequence Response: Output stage inhibit Cause Measure Subindex 1 not written to zero before writing elec- Reset the error. Set parameters 8360/1 or 8361/1 trical startup parameters (index 8357, 8360, to "0"...
  • Page 229 Description: Faulty EtherCAT EEPROM configuration status Response: Warning Cause Measure ® The configuration status of the EtherCAT Contact SEW-EURODRIVE Service. PLUS SBus EEPROM is faulty. EEPROM not loaded, binary file not loaded. Faulty EEPROM loading procedure. Contact SEW-EURODRIVE Service. Faulty EEPROM checksum.
  • Page 230 Fault 17 Internal processor fault Subfault: 17.7 Description: Exception error Response: Output stage inhibit Cause Measure Exception trap in CPU. Contact SEW-EURODRIVE Service. 8.6.14 Fault 18 Software errors Subfault: 18.1 Description: Motor management Response: Output stage inhibit System state: Fault acknowledgement with CPU reset...
  • Page 231 Cause Measure Error detected while processing the internal task – Acknowledge the warning. system. This can for example be a timeout for – Contact SEW-EURODRIVE Service if the warn- cyclic tasks. ing occurs regularly. Subfault: 18.4 Description: Task system Response: Output stage inhibit...
  • Page 232 The software signals an unexpected event. – Switch the device off and on again. – If the error occurs repeatedly, replace the device and send it together with the error number to SEW-EURODRIVE. For further support, con- tact SEW-EURODRIVE Service. Subfault: 18.10 Description: Watchdog...
  • Page 233 Service Fault table standard Subfault: 19.2 Description: Position setpoint violation Response: Application stop + output stage inhibit Cause Measure Position setpoint outside software limit switches. Check the position setpoint. Position setpoint outside modulo range. Check the position setpoint. Position in user unit generates number overflow Check position in user unit.
  • Page 234 Service Fault table standard Subfault: 19.8 Description: Drive train changeover not allowed Response: Application stop + output stage inhibit Cause Measure Drive train changeover requested while output Inhibit the output stage before changing to an- stage is enabled. other drive train. Subfault: 19.9 Description: Jerk setpoint violation Response: Application stop + output stage inhibit...
  • Page 235 Response: Warning with self-reset Cause Measure Fan function impaired. Check the fan for proper functioning. Subfault: 20.9 Description: Fan fault Response: Application stop + output stage inhibit Cause Measure Fan defective. Contact SEW-EURODRIVE Service. ® Operating Instructions – MOVIMOT flexible...
  • Page 236 Service Fault table standard Subfault: 20.10 Description: Fan supply voltage fault Response: Emergency stop + output stage inhibit Cause Measure Supply voltage of fan missing. Check the connection or establish a connection. Subfault: 20.11 Description: STO – switching delay Response: Output stage inhibit Cause Measure Switching delay between STO signals F-STO_P1...
  • Page 237 Service Fault table standard Subfault: 21.5 Description: Incompatible slave Response: Output stage inhibit Cause Measure The connected slave of "digital motor integration" Update the inverter or the slave. cannot be used with this inverter firmware. Subfault: 21.6 Description: Overload/short circuit on the interface Response: Output stage inhibit Cause Measure...
  • Page 238 Overcurrent hardware com- – Increase the ramp time. parator. – Check for correct motor size (the motor current is too high). – Contact SEW-EURODRIVE Service. Switched-mode power supply fault, hardware – Check the current supply. fault. – Check the DC 24 V supply voltage.
  • Page 239 Response: Emergency stop + output stage inhibit Cause Measure Runtime error of non-volatile memory system. – Reset the device. – If this error occurs repeatedly, replace device. Contact SEW-EURODRIVE Service. Subfault: 25.6 Description: Incompatible device configuration Response: Output stage inhibit Cause Measure The data set in the device was copied from an- –...
  • Page 240 Response: Output stage inhibit Cause Measure Error initializing non-volatile memory system. – Reset the device. If error this occurs repeatedly, replace device. Contact SEW-EURODRIVE Service. Subfault: 25.10 Description: Power section configuration data – version conflict Response: Output stage inhibit Cause Measure Wrong version of configuration data of power sec- Contact SEW-EURODRIVE Service.
  • Page 241 Subfault: 25.16 Description: Power section calibration data – CRC error Response: Output stage inhibit Cause Measure Faulty calibration data of power section. Contact SEW-EURODRIVE Service. Subfault: 25.17 Description: Control electronics calibration data – CRC error Response: Output stage inhibit Cause Measure Faulty calibration data of control electronics.
  • Page 242 Initialization error of replaceable memory module Contact SEW-EURODRIVE Service. after delivery state. Subfault: 25.31 Description: Runtime error – replaceable memory module Response: Emergency stop + output stage inhibit...
  • Page 243 Service Fault table standard Subfault: 25.70 Description: Incompatible card configuration Response: Emergency stop + output stage inhibit Cause Measure The current configuration of the cards does not – Restore the original configuration of the cards. match the state of the stored startup. –...
  • Page 244 Service Fault table standard 8.6.21 Fault 28 FCB drive functions Subfault: 28.1 Description: FCB 11/12 – Timeout while searching zero pulse Response: Emergency stop + output stage inhibit Cause Measure Failed to find zero pulse of encoder's C track Check the encoder wiring. within specified search time during reference travel.
  • Page 245 Service Fault table standard Subfault: 28.6 Description: FCB 11/12 – Limit switch/reference cam not flush/overlapping with fixed stop Response: Emergency stop + output stage inhibit Cause Measure Hardware limit switch or reference cam that has Check whether the parameters set for reference not been selected was hit during reference travel travel are correct.
  • Page 246 Description: FCB 25 – Characteristic curve identification not possible Response: Output stage inhibit Cause Measure Motor parameter measurement does not allow for Contact SEW-EURODRIVE Service. unique identification of the characteristic curve. Subfault: 28.14 Description: Modulo min. and max. swapped Response: Emergency stop + output stage inhibit...
  • Page 247 Description: FCB 25 – Timeout Response: Output stage inhibit Cause Measure Measuring rotor resistance, LSigma, or stator in- Contact SEW-EURODRIVE Service. ductance not completed. Subfault: 28.16 Description: FCB 04 – Local mode stopped by STO Response: Output stage inhibit Cause Measure Drive stopped by activating STO in local mode.
  • Page 248 Service Fault table standard Subfault: 29.4 Description: Limit switches swapped Response: Emergency stop + output stage inhibit Cause Measure Positive hardware limit switch approached at neg- Check whether hardware limit switch connections ative speed, or negative hardware limit switch ap- are swapped.
  • Page 249 Service Fault table standard Subfault: 31.2 Description: Temperature sensor short circuit – motor 1 Response: Application stop + output stage inhibit Cause Measure Short circuit in connection with temperature Check the temperature sensor wiring. sensor of motor 1. Subfault: 31.3 Description: Temperature sensor overtemperature – motor 1 Response: Output stage inhibit Cause Measure...
  • Page 250 Service Fault table standard Subfault: 31.7 Description: UL temperature monitoring Response: Output stage inhibit Cause Measure Temperature model of active motor signals over- Check for motor overload. temperature. Subfault: 31.8 Description: Communication timeout temperature sensor – motor 1 Response: Output stage inhibit Cause Measure Communication with temperature sensor is dis-...
  • Page 251 Service Fault table standard Subfault: 31.13 Description: Temperature sensor overtemperature – motor 2 Response: Output stage inhibit Cause Measure Temperature sensor of motor 2 signals overtem- – Allow motor to cool down. perature. – Check for motor overload. – Check whether the correct temperature sensor KY (KTY) was parameterized instead of PK (Pt1000).
  • Page 252 Service Fault table standard 8.6.25 Fault 32 Communication Subfault: 32.2 ® PLUS Description: EtherCAT /SBus process data timeout Response: Fieldbus – timeout response Cause Measure ® PLUS Process data timeout during EtherCAT /SBus – Check the wiring of the system bus and module communication.
  • Page 253 Service Fault table standard Subfault: 32.7 Description: Application heartbeat timeout Response: Application heartbeat – timeout response Cause Measure Communication interrupted between IEC program – Check the status of the IEC program. ® in MOVI-C CONTROLLER and device. – Restart the IEC program. Subfault: 32.8 Description: User-timeout timeout Response: User timeout timeout response...
  • Page 254 Response: Output stage inhibit System state: Fault acknowledgment with CPU reset Cause Measure Motor current measurement detected an error. Contact SEW-EURODRIVE Service. Subfault: 33.2 Description: Firmware CRC check Response: Output stage inhibit System state: Fault acknowledgment with CPU reset Cause Measure Error checking firmware.
  • Page 255 Description: Boot timeout Response: Output stage inhibit System state: Fault acknowledgment with CPU reset Cause Measure Timeout during system boot. Contact SEW-EURODRIVE Service. Subfault: 33.11 Description: Hardware compatibility error Response: Output stage inhibit Cause Measure Firmware does not match device.
  • Page 256 Service Fault table standard Subfault: 33.15 Description: Firmware configuration Response: Output stage inhibit System state: Fault acknowledgment with CPU reset Cause Measure The Device Update Manager detected a modified Acknowledge the error. Doing so will update the version of the application firmware. configuration data of the Device Update Manager.
  • Page 257 Service Fault table standard Subfault: 35.2 Description: Application level too low Response: Emergency stop + output stage inhibit Cause Measure The activated software module requires a higher Enter an activation key for the required applica- application level. tion level. You can find the required level in the parameter 8438.3 "Application level –...
  • Page 258 Service Fault table standard 8.6.29 Fault 42 Lag error Subfault: 42.1 Description: Positioning lag error Response: Positioning lag error Cause Measure A lag fault occurred during positioning. Check the connection of the encoder. Incorrect encoder connection. Position encoder inverted or not installed cor- Check the installation and connection of the posi- rectly at the track.
  • Page 259 Service Fault table standard Subfault: 42.3 Description: Standard lag error Response: Output stage inhibit Cause Measure A lag fault has occurred outside a positioning pro- Check the connection of the encoder. cess. Incorrect encoder connection. Position encoder inverted or not installed cor- Check the installation and connection of the posi- rectly at the track.
  • Page 260 – If the fault occurs repeatedly, replace the field- bus card and send it to SEW-EURODRIVE to- gether with the fault number. For further support, contact SEW-EURODRIVE Service. Subfault: 45.2 Description: Option interface Response: Fieldbus –...
  • Page 261 – Switch the power off and on again/perform a re- only to a limited extent. set. – If the fault occurs repeatedly, replace the field- bus card and send it to SEW-EURODRIVE to- gether with the fault number. For further support, contact SEW-EURODRIVE Service. Subfault: 45.7 Description: Invalid process output data Response: Fieldbus –...
  • Page 262 Failed to synchronize with subcomponent. – Check device assignment of basic device and option. – Check card slot and installation and correct if necessary. – Restart the device. – Contact SEW-EURODRIVE Service. Subfault: 46.2 Description: Invalid variant Response: Output stage inhibit Cause Measure Plugged safety card variant does not match in- –...
  • Page 263 Service Fault table standard Subfault: 46.50 Description: Warning Response: Warning with self reset Cause Measure Safety card signals subcomponent fault of the For the exact cause of the fault and for informa- type "warning". tion on how to correct the cause of the problem, refer to the fault reported by the subcomponent (index 8365.3).
  • Page 264 Service Fault table standard 8.6.35 Fault 52 Explosion protection category 2 function Subfault: 52.1 Description: Startup fault Response: Output stage inhibit Cause Measure No valid startup available. Perform startup. Subfault: 52.2 Description: Illegal system function Response: Output stage inhibit Cause Measure Illegal system function activated.

  • Page 265: Fault Table Cia402 Profile

    Service Fault table CiA402 profile Fault table CiA402 profile 8.7.1 Fault 1 Output stage monitoring Subfault: 1.1 Description: Short circuit in motor output terminals Response: Output stage inhibit Cause Measure Overcurrent in output stage or faulty output stage Possible causes for overcurrent are short circuit control detected, and output stage inhibited by at the output, excessive motor current, or a de- hardware.
  • Page 266 Service Fault table CiA402 profile 8.7.3 Fault 4 Brake chopper Subfault: 4.1 Description: Brake chopper overcurrent Response: Output stage inhibit Cause Measure Excessive regenerative power. Extend the deceleration ramps. Short circuit detected in braking resistor circuit. Check the supply cable to the braking resistor. Braking resistance too high.
  • Page 267 Service Fault table CiA402 profile 8.7.6 Fault 8 Speed monitoring Subfault: 8.1 Description: Speed monitoring – motor mode Response: Output stage inhibit Cause Measure Speed controller operates at setting limit (mecha- Increase the delay time set for speed monitoring, nical overload or phase failure in supply system or reduce the load.
  • Page 268 Service Fault table CiA402 profile 8.7.7 Fault 9 Control mode Subfault: 9.1 Description: Magnetization of motor not possible Response: Output stage inhibit Cause Measure User-defined current limit or output stage monito- – Reduce the output stage utilization, e.g. by re- ring reduced possible maximum current to such a ducing the PWM frequency or reducing the load.
  • Page 269 – Check motor data. – Check machine: Idle state or speed too low. – Check the connection cable between inverter and motor. – Contact SEW-EURODRIVE Service. Subfault: 9.9 Description: Parameter measurement not possible with active motor type Response: Output stage inhibit...
  • Page 270 Subfault: 10.2 Description: Illegal operation code Response: Application stop + output stage inhibit Cause Measure Illegal opcode in Data Flexibility program. Contact SEW-EURODRIVE Service. Subfault: 10.3 Description: Memory access Response: Application stop + output stage inhibit Cause Measure Memory area violated while accessing array.
  • Page 271 No Data Flexibility application program loaded. Load the program or disable Data Flexibility. Subfault: 10.99 Description: Unknown error Response: Application stop + output stage inhibit Cause Measure Unknown Data Flexibility error. Contact SEW-EURODRIVE Service. ® Operating Instructions – MOVIMOT flexible...
  • Page 272 Service Fault table CiA402 profile 8.7.9 Fault 11 Temperature monitoring Subfault: 11.1 Description: Heat sink overtemperature Response: Output stage inhibit Cause Measure Maximum permitted heat sink temperature ex- – Reduce the load. ceeded. The capacity utilization is possibly too – Reduce the rms value of the current. high.
  • Page 273 Description: Wire break at temperature sensor of heat sink Response: Output stage inhibit Cause Measure Wire break at temperature sensor of heat sink. Contact SEW-EURODRIVE Service. Subfault: 11.8 Description: Short circuit at temperature sensor of heat sink Response: Output stage inhibit Cause Measure Short circuit at temperature sensor of heat sink.
  • Page 274 Service Fault table CiA402 profile Subfault: 12.4 Description: Brake control module missing Response: Output stage inhibit Cause Measure Brake control has been activated although the Select another brake type or brake connection. hardware is not equipped with the matching module. Subfault: 12.5 Description: Short circuit Response: Output stage inhibit...
  • Page 275 Encoder type not known and not supported by in- – Check the encoder type. verter. – Contact SEW-EURODRIVE Service. Information: In "emergency mode" manual mode, you can move the drive using the motor encoder even if the external position encoder is faulty.
  • Page 276 Service Fault table CiA402 profile Subfault: 13.6 Description: Signal level too low Response: Encoder 1 – latest critical fault Cause Measure Vector below permitted limit during signal level – Check the wiring. monitoring. – Check interference sources (e.g. from EMC). –...
  • Page 277 Service Fault table CiA402 profile Subfault: 13.10 Description: Position tolerance range monitoring Response: Encoder 1 – latest critical fault Cause Measure Position outside tolerance range. – Check the startup parameters. – Check the wiring. – Check interference sources (light beam inter- rupted, reflector, data cables, etc.).
  • Page 278 Service Fault table CiA402 profile Subfault: 13.13 Description: Error during initialization Response: Encoder 1 – latest fault Cause Measure Communication error during initialization. – Check the parameter setting. – Check the baud rate. – Ensure that the CANopen interface on the en- coder (Node ID) is correctly adjusted.
  • Page 279 Service Fault table CiA402 profile Subfault: 13.16 Description: Permanent high level in data line – critical Response: Encoder 1 – latest critical fault Cause Measure Permanent high level of data signal. – Check the wiring. – Check the encoder. Information: In "emergency mode" manual mode, you can move the drive using the motor encoder even if the external position encoder is faulty.
  • Page 280 Service Fault table CiA402 profile Subfault: 13.20 Description: SSI error bit – critical Response: Encoder 1 – latest critical fault Cause Measure Error bit set in SSI protocol. – Check the startup parameters. – Check the settings at the SSI encoder (fault bit). –...
  • Page 281 Service Fault table CiA402 profile Subfault: 13.23 Description: Internal fault Response: Encoder 1 – latest fault Cause Measure Encoder signaled internal fault. – Check the wiring. – Check interference sources (light beam inter- rupted, reflector, data cables, etc.). – Replace the encoder. Information: In "emergency mode"...
  • Page 282 Cause Measure Delay of encoder in use too long to calculate re- Use an encoder with a shorter delay, or contact quired filter coefficients. SEW-EURODRIVE Service. Subfault: 16.3 Description: Thermal motor model not possible Response: Output stage inhibit Cause Measure...
  • Page 283 Description: Motor data calculation error Response: Output stage inhibit Cause Measure Motor startup not possible because of inconsist- Check the motor data for plausibility, or contact ent motor data or wrong device configuration SEW-EURODRIVE Service. data. ® Operating Instructions – MOVIMOT flexible...
  • Page 284 Service Fault table CiA402 profile Subfault: 16.12 Description: Motor data write sequence Response: Output stage inhibit Cause Measure Subindex 1 not written to zero before writing elec- Reset the fault. Set parameters 8360/1 or 8361/1 trical startup parameters (index 8357, 8360, to "0"...
  • Page 285 Description: Faulty EtherCAT EEPROM configuration status Response: Warning Cause Measure ® The configuration status of the EtherCAT Contact SEW-EURODRIVE Service. PLUS SBus EEPROM is faulty. EEPROM not loaded, binary file not loaded. Faulty EEPROM loading procedure. Contact SEW-EURODRIVE Service. Faulty EEPROM checksum.
  • Page 286 Response: Warning Cause Measure Error while processing internal task system. This – Acknowledge the warning. may be a timeout for cyclical tasks, for example. – Contact SEW-EURODRIVE Service if the warn- ing occurs regularly. ® Operating Instructions – MOVIMOT flexible...
  • Page 287 – Switch the device off and on again. – If the error occurs repeatedly, replace the device and send it together with the fault number to SEW-EURODRIVE. For further support, con- tact SEW-EURODRIVE Service. Subfault: 18.8 Description: Invalid fault code...
  • Page 288 Service Fault table CiA402 profile Subfault: 18.10 Description: Watchdog Response: Output stage inhibit Cause Measure Software no longer operates within intended cycle – Switch the device off and on again. time. – Contact SEW‑EURODRIVE Service if the error persists. Subfault: 18.12 Description: Configuration data Response: Output stage inhibit System state: Fault acknowledgment with CPU reset...
  • Page 289 Service Fault table CiA402 profile Subfault: 19.3 Description: Speed setpoint violation Response: Application stop + output stage inhibit Cause Measure Specified rotational speed setpoints not plausible. Adjust rotational speed setpoints. Subfault: 19.4 Description: Acceleration setpoint violation Response: Emergency stop + output stage inhibit Cause Measure The specified acceleration setpoints are not...
  • Page 290 Service Fault table CiA402 profile Subfault: 19.9 Description: Jerk setpoint violation Response: Application stop + output stage inhibit Cause Measure Jerk values not plausible. Adjust jerk setpoints. 8.7.16 Fault 20 Device monitoring Subfault: 20.1 Description: Supply voltage fault Response: Output stage inhibit System state: Fault acknowledgment with CPU reset Cause Measure...
  • Page 291 Subfault: 20.9 Description: Fan fault Response: Application stop + output stage inhibit Cause Measure Fan defective. Contact SEW-EURODRIVE Service. Subfault: 20.10 Description: Fan supply voltage fault Response: Emergency stop + output stage inhibit Cause Measure Supply voltage of fan missing.
  • Page 292 Service Fault table CiA402 profile Subfault: 21.2 Description: Slave required Response: Output stage inhibit Cause Measure Device started up with a drive with "digital motor Connect a drive with "digital motor integration" integration" but no drive with "digital motor integ- matching startup, or perform a new startup.
  • Page 293 Overcurrent hardware com- – Increase the ramp time. parator. – Check for correct motor size (the motor current is too high). – Contact SEW-EURODRIVE Service. Switched-mode power supply fault, hardware – Check the current supply. fault. – Check the DC 24 V supply voltage.
  • Page 294 Description: NV memory – runtime error Response: Emergency stop + output stage inhibit Cause Measure Runtime error of non-volatile memory system. – Reset the device. If this error occurs repeatedly, replace device. Contact SEW-EURODRIVE Service. ® Operating Instructions – MOVIMOT flexible...
  • Page 295 Response: Output stage inhibit Cause Measure Error initializing non-volatile memory system. – Reset the device. If this error occurs repeatedly, replace the device. Contact SEW-EURODRIVE Service. Subfault: 25.10 Description: Power section configuration data – version conflict Response: Output stage inhibit Cause Measure Wrong version of configuration data of power sec- Contact SEW-EURODRIVE Service.
  • Page 296 Description: Control electronics configuration data – CRC error Response: Output stage inhibit Cause Measure Faulty configuration data of control electronics. Contact SEW-EURODRIVE Service. Subfault: 25.14 Description: Calibration data of power section – version conflict Response: Output stage inhibit Cause Measure Wrong version of calibration data of power sec- Contact SEW-EURODRIVE Service.
  • Page 297 Subfault: 25.19 Description: Control electronics QA data – CRC error Response: Warning Cause Measure Faulty quality assurance data of control electron- Contact SEW-EURODRIVE Service. ics. Subfault: 25.20 Description: Initialization error – basic device memory Response: Output stage inhibit Cause Measure Initialization error of the basic device memory.
  • Page 298 Description: Runtime error – replaceable safety memory module Response: Output stage inhibit System state: Fault acknowledgment with CPU reset Cause Measure Runtime error of the replaceable safety memory Contact SEW-EURODRIVE Service. module. Subfault: 25.51 Description: Initialization error – replaceable safety memory module Response: Warning Cause...
  • Page 299 Service Fault table CiA402 profile Subfault: 26.3 Description: Power section emergency shutdown Response: Output stage inhibit Cause Measure Power section requested external emergency Contact SEW‑EURODRIVE Service. shutdown because it detected critical fault. Subfault: 26.4 Description: External braking resistor fault Response: Response to external braking resistor fault Cause Measure External braking resistor's temperature switch...
  • Page 300 Service Fault table CiA402 profile Subfault: 28.4 Description: FCB 11/12 – Reference offset error Response: Emergency stop + output stage inhibit Cause Measure Error when determining reference offset. – Make sure that the reference offset is not set to a larger value than the "Modulo maximum" limit value.
  • Page 301 Service Fault table CiA402 profile Subfault: 28.9 Description: FCB 18 – Rotor position identification not possible Response: Output stage inhibit Cause Measure Rotor position identification started with incre- – Restart the rotor position identification. mental encoder but aborted prematurely. – Check whether the encoder is connected cor- rectly.
  • Page 302 Description: FCB 25 – Characteristic curve identification not possible Response: Output stage inhibit Cause Measure Motor parameter measurement does not allow for Contact SEW-EURODRIVE Service. unique identification of the characteristic curve. Subfault: 28.14 Description: Modulo min. and max. swapped Response: Emergency stop + output stage inhibit...
  • Page 303 Service Fault table CiA402 profile Subfault: 29.3 Description: Limit switch missing Response: Emergency stop + output stage inhibit Cause Measure Both positive and negative hardware limit – Check hardware limit switch wiring. switches approached at the same time. – Check the parameter setting of digital inputs. –...
  • Page 304 Service Fault table CiA402 profile 8.7.24 Fault 31 Thermal motor protection Subfault: 31.1 Description: Temperature sensor wire break – motor 1 Response: Application stop + output stage inhibit Cause Measure Connection to temperature sensor of motor 1 in- Check the temperature sensor wiring. terrupted.
  • Page 305 Service Fault table CiA402 profile Subfault: 31.6 Description: Temperature model prewarning – motor 1 Response: Thermal motor protection 1 – prewarning threshold Cause Measure Temperature signaled by temperature model of Check for motor overload. motor 1 exceeds prewarning threshold. Subfault: 31.7 Description: UL temperature monitoring Response: Output stage inhibit Cause Measure...
  • Page 306 Service Fault table CiA402 profile Subfault: 31.13 Description: Temperature sensor overtemperature – motor 2 Response: Output stage inhibit Cause Measure Temperature sensor of motor 2 signals overtem- – Allow motor to cool down. perature. – Check for motor overload. – Check whether the correct temperature sensor KY (KTY) was parameterized instead of PK (Pt1000).
  • Page 307 Service Fault table CiA402 profile 8.7.25 Fault 32 Communication Subfault: 32.2 ® PLUS Description: EtherCAT /SBus process data timeout Response: Fieldbus – timeout response Cause Measure ® PLUS Process data timeout during EtherCAT /SBus – Check the wiring of the system bus and module communication.
  • Page 308 – Restart manual operation. 8.7.26 Fault 33 System initialization Subfault: 33.1 Description: Motor current measurement Response: Output stage inhibit System state: Fault acknowledgment with CPU reset Cause Measure Motor current measurement detected an error. Contact SEW-EURODRIVE Service. ® Operating Instructions – MOVIMOT flexible...
  • Page 309 Subfault: 33.2 Description: Firmware CRC check Response: Output stage inhibit System state: Fault acknowledgment with CPU reset Cause Measure Error checking firmware. Contact SEW-EURODRIVE Service. Subfault: 33.6 Description: FPGA configuration Response: Output stage inhibit Cause Measure Error checking FPGA configuration.
  • Page 310 Subfault: 33.11 Description: Hardware compatibility error Response: Output stage inhibit Cause Measure Firmware does not match device. Contact SEW-EURODRIVE Service. Subfault: 33.12 Description: Memory module plugged in Response: Output stage inhibit System state: Fault acknowledgment with CPU reset Cause Measure A plugged-in memory module was detected dur- –...
  • Page 311 Service Fault table CiA402 profile Subfault: 33.15 Description: Firmware configuration Response: Output stage inhibit System state: Fault acknowledgment with CPU reset Cause Measure The Device Update Manager detected a modified Acknowledge the error. Doing so will update the version of the application firmware. configuration data of the Device Update Manager.
  • Page 312 Service Fault table CiA402 profile Subfault: 35.2 Description: Application level too low Response: Emergency stop + output stage inhibit Cause Measure The activated software module requires a higher Enter an activation key for the required applica- application level. tion level. You can find the required level in the parameter 8438.3 "Application level –...
  • Page 313 Service Fault table CiA402 profile 8.7.29 Fault 42 Lag error Subfault: 42.1 Description: Positioning lag error Response: Positioning lag error Cause Measure A lag error occurred during positioning. Check the connection of the encoder. Incorrect encoder connection. Position encoder inverted or not installed cor- Check the installation and connection of the posi- rectly at the track.
  • Page 314 Service Fault table CiA402 profile Subfault: 42.3 Description: Standard lag error Response: Output stage inhibit Cause Measure A lag error has occurred outside a positioning Check the connection of the encoder. process. Incorrect encoder connection. Position encoder inverted or not installed cor- Check the installation and connection of the posi- rectly at the track.
  • Page 315 However, it is not starting properly and so cannot set. be addressed. – If the fault occurs repeatedly, replace the field- bus interface and send it to SEW-EURODRIVE together with the fault number. For further sup- port, contact SEW-EURODRIVE Service. Subfault: 45.2 Description: Option interface Response: Fieldbus –...
  • Page 316 – Switch the power off and on again/perform a re- only to a limited extent. set. – If the fault occurs repeatedly, replace the field- bus interface and send it to SEW-EURODRIVE together with the fault number. For further sup- port, contact SEW-EURODRIVE Service. Subfault: 45.7 Description: Invalid process output data Response: Fieldbus –...
  • Page 317 Failed to synchronize with subcomponent. – Check device assignment of basic device and option. – Check card slot and installation and correct if necessary. – Restart the device. – Contact SEW-EURODRIVE Service. Subfault: 46.2 Description: Invalid variant Response: Output stage inhibit Cause Measure Plugged safety card design does not match in- –...
  • Page 318 Service Fault table CiA402 profile Subfault: 46.50 Description: Warning Response: Warning with self-reset Cause Measure Safety card signals subcomponent fault of the For the exact cause of the fault and for informa- type "warning". tion on how to correct the cause of the problem, refer to the fault reported by the subcomponent (index 8365.3).
  • Page 319 Service Fault table CiA402 profile Subfault: 52.2 Description: Impermissible system function Response: Output stage inhibit Cause Measure Impermissible system function activated. Disable impermissible functions when Ex protec- tion function is active, such as "Activate standstill current" = "On" in the active control mode. Subfault: 52.3 Description: Inverter too large Response: Output stage inhibit...

  • Page 320: Device Replacement

    Service Device replacement Device replacement 8.8.1 Notes WARNING ® Removing the electronics cover will disable DynaStop Severe or fatal injuries. • If it is not permitted to deactivate the system, additional measures are required (e.g. mechanical stake-out) WARNING Electric shock caused by dangerous voltages in the connection box. Dangerous voltages can still be present for up to 5 minutes after disconnection from the power supply system.
  • Page 321 Service Device replacement 8.8.2 Replacing the electronics cover 1. Observe the safety notes. 2. Loosen the screws and take off the electronics cover from the connection box. 3. Compare the data on the nameplate of the previous electronics cover with the data on the nameplate of the new electronics cover.
  • Page 322 Service Device replacement 4. Compare the type designation of the memory module. INFORMATION The new memory module must have the same type designation as the old memory module. 5. Set the DIP switches on the new memory module in the same way as the control elements of the previous memory module.
  • Page 323 Service Device replacement 8.8.4 Device replacement WARNING Electric shock due to dangerous voltages at the line terminals. The switch disconnector disconnects the electronics cover from the voltage supply. Voltage is still present at the terminals of the device. • A correct installation includes that terminals of the device are protected against contact.

  • Page 324: Sew-Eurodrive Service

    SEW‑EURODRIVE Service 8.9.1 Sending in a device for repair If a fault cannot be repaired, please contact SEW-EURODRIVE Service (see "Address list"). Please always specify the digits of the status label when you contact the SEW elec- tronics service so our Service personnel can assist you more effectively.

  • Page 325: Extended Storage

    Service Extended storage 8.12 Extended storage 8.12.1 Storage conditions Observe the storage conditions specified in the following table for extended storage: Climate zone Packaging Storage location Storage duration Temperate Packed in containers, Under roof, protected against rain and Up to 3 years with regu- (Europe, USA, with desiccant and snow, no shock loads.
  • Page 326 Service Extended storage 8.12.2 Electronics INFORMATION For electronics components, adhere to the following notes in addition to the notes in chapters "Extended storage"  >  "Drive" and "Extended storage"  >  "Storage condi- tions". If the device is in extended storage, connect it to the supply voltage for at least 5 minutes every 2 years.
  • Page 327 Service Waste disposal 8.13 Waste disposal Dispose of the product and all parts separately in accordance with their material struc- ture and the national regulations. Put the product through a recycling process or con- tact a specialist waste disposal company. If possible, divide the product into the follow- ing categories: •...

  • Page 328: Inspection And Maintenance

    Inspection and maintenance Determining the operating hours Inspection and maintenance Determining the operating hours ® 9.1.1 About MOVISUITE The device allows for reading the operating hours performed in order to assist with in- spection and maintenance work. To determine the operating hours performed, proceed as follows: ®...
  • Page 329 Inspection and maintenance Inspection and maintenance intervals Time interval What to do? Who is permitted to perform the work? Each time the cover/ Visual inspection of the gasket Specialists at cus- electronics cover is between connection box and tomer site opened cover/electronics cover: The gas- ket must be replaced in the event...

  • Page 330: Inspection And Maintenance Work

    Inspection and maintenance Inspection and maintenance work Inspection and maintenance work 9.3.1 Preliminary work regarding inspection and maintenance Observe the following notes before you start with inspection/maintenance work: WARNING Risk of injury if the device starts up unintentionally, and danger of electrical voltage. Dangerous voltages may still be present for up to 5 minutes after disconnection from the line voltage.
  • Page 331 Inspection and maintenance Inspection and maintenance work Steps NOTICE Loss of the guaranteed degree of protection. Possible damage to property. • When the cover is removed from the connection box, you have to protect the cover and the wiring space from humidity, dust or foreign particles. •...
  • Page 332 Inspection and maintenance Inspection and maintenance work NOTICE! Loss of the guaranteed degree of protection. Possible damage to prop- erty. Make sure not to damage the sealing surfaces when removing the gasket. Loosen the used gasket by levering it off the retaining cams. ð...
  • Page 333 Inspection and maintenance Inspection and maintenance work  CAUTION! Risk of injury due to sharp edges. Risk of cutting injuries. Use pro- tective gloves for cleaning. Work may only be carried out by qualified personnel. Clean the sealing surfaces of the connection box and the electronics cover care- fully.
  • Page 334 Inspection and maintenance Inspection and maintenance work 7. Check the installation and startup of the device using the applicable operating in- structions. 8. Place the electronics cover on the connection box again and fasten it. ð Proceed as follows when installing the electronics cover: Insert the screws and tighten them in diametrically opposite sequence step by step with a tightening torque of 6.0 Nm.

  • Page 335: Project Planning

    Project planning Preliminary information Project planning 10.1 Preliminary information INFORMATION Data may differ due to continuous product development. 10.2 SEW-Workbench SEW‑Workbench is the central configuration software for inverters from SEW‑EURODRIVE. All necessary configurations can be processed, from entering the application to gear unit, motor and inverter calculations.
  • Page 336 Project planning Schematic workflow for project planning ↓ Calculation of the relevant application data • Travel diagram • Rotational speeds • Static, dynamic torques • Regenerative power ↓ Gear unit selection • Define gear unit size, gear unit ratio and gear unit type •...

  • Page 337: Drive Selection

    Project planning Drive selection 10.4 Drive selection For drive selection, in addition to the travel diagram that describes the exact travel cycle, a large number of additional specifications must be made about the operating and ambient conditions. It is first necessary to have data for the machine to be driven such as mass, setting range, speed, information about the mechanical design and so on in order to select the drive correctly.
  • Page 338 Project planning Recommendations for motor and inverter selection Typical characteristic curve of asynchronous motors base 24537317259 S1 operation with self-cooling S1 operation with external cooling Mechanical limit for gearmotors Typical characteristic curve of synchronous motors 500 % 400 % 300 % 200 % 100 % 1000...
  • Page 339 Project planning Recommendations for motor and inverter selection 10.5.3 Motor selection for asynchronous motors The mechanical resistance of the motor against the overload, which might exceed the permitted limit values, must be strictly checked. and n depend on the motor/inverter combination, as well as on the used control base mode.
  • Page 340 Project planning Recommendations for motor and inverter selection 10.5.5 Asynchronous motors in control mode CFC Either standard asynchronous motors (e.g. DRN.. motors) or asynchronous servomo- tors (e.g. DRL.. motors) can be used in control mode CFC. SEW‑EURODRIVE recom- mends using asynchronous servomotors to achieve optimum benefit from the advant- ages of the control mode CFC.
  • Page 341 CMP71 – 100 for speed classes 4500 min and 6000 min SEW‑EURODRIVE recommends the use of the following temperature sensors: • KTY84 – 130 (SEW‑EURODRIVE designation: KY/KTY) • Pt1000 (SEW-EURODRIVE designation: PK) ® 10.5.7 Synchronous servomotors in control mode ELSM ® The control mode ELSM allows for dynamic use of the entire speed range of the drive.

  • Page 342: Motor/Inverter Assignments

    Project planning Motor/inverter assignments 10.6 Motor/inverter assignments ® The following motor/inverter assignments are valid for MOVIMOT flexible. 10.6.1 Technical data DR.. motors Rated power Rated torque Rated speed Rated current cosφ Power factor Short for "International Efficiency" (international efficiency class IE1 – IE4) η...
  • Page 343 Project planning Motor/inverter assignments IE1 DR2S.. motors. 400 V, 50 Hz, 4‑pole Information on motors DR2S.. motor cosφ η η η 100% type 400 V DR2S56MR4 0.09 0.62 1380 0.35 0.61 43.9 51.4 54.8 DR2S56M4 0.12 0.89 1290 0.39 0.74 48.8 53.8 53.3 DR2S63MSR4 0.12...
  • Page 344 Project planning Motor/inverter assignments IE3 DRN.. motors, 400 V, 50 Hz, 4-pole Information on motors Motor cosφ η η η 100% DRN63MS4 0.12 0.83 1380 0.64 58.3 63.9 64.8 DRN63M4 0.18 1.25 1375 0.57 0.65 65.1 69.4 69.9 DRN71MS4 0.25 1405 0.72 0.66 70.1 73.5...
  • Page 345 Project planning Motor/inverter assignments 10.6.2 Motor/inverter assignments DR2S motors, f = 4 kHz Nominal output current of the inverter Maximum output current of inverter Peak torque of the motor Base speed of the motor ® PLUS MOVIMOT flexible – 400 V, 50 Hz, VFC Inverter 0020 0025...
  • Page 346 Project planning Motor/inverter assignments 10.6.3 Motor/inverter assignments DRN.. motors, f = 4 kHz Nominal output current of the inverter Maximum output current of inverter Peak torque of the motor Base speed of the motor ® PLUS MOVIMOT flexible – 400 V, 50 Hz, VFC Inverter 0020 0025...
  • Page 347 Project planning Motor/inverter assignments 10.6.4 Technical data of CMP.. motors Rated speed Standstill torque (thermal continuous torque at low speeds) Standstill current Dynamic limit torque Maximum permitted motor current Standstill torque with forced cooling fan Standstill current with forced cooling fan Mass moment of inertia of the motor Mass moment of inertia of the brakemotor bmot...
  • Page 348 Project planning Motor/inverter assignments CMP40 – CMP112, 400 V system voltage Motor 2000 CMP71S 19.2 3.04 CMP71M 30.8 13.7 4.08 CMP80S 13.4 42.1 18.7 12.8 8.78 3000 CMP40S – – CMP40M 0.95 – – 0.15 CMP50S 0.96 1.25 0.42 CMP50M 1.68 10.3 2.45...
  • Page 349 Project planning Motor/inverter assignments 10.6.5 Motor/inverter assignments CMP.. motors, 400 V, f = 4 kHz Nominal output current of the inverter Maximum output current of inverter Peak torque of the motor Base speed of the motor ® MOVIMOT flexible – 400 V, rated speed 2000 min = 4 kHz, non-ventilated Inverter 0020...
  • Page 350 Project planning Motor/inverter assignments ® MOVIMOT flexible – 400 V, rated speed 3000 min = 4 kHz, non-ventilated Inverter 0020 0025 0032 0040 0055 16.5 Motor CMP40S 1.89 4157 4124 CMP40M CMP50S CMP50M 7.56 8.88 10.3 1795 1468 1069 CMP50L 8.51 10.3 12.4 14.4...
  • Page 351 Project planning Motor/inverter assignments ® MOVIMOT flexible – 400 V, rated speed 4500 min = 4 kHz, non-ventilated (in preparation) Inverter 0020 0025 0032 0040 0055 16.5 Motor CMP40S 1.89 4157 4124 CMP40M CMP50S 4.72 2159 1818 CMP50M 5.89 7.07 8.51 9.83 10.3 3315...
  • Page 352 Project planning Motor/inverter assignments 10.6.6 Motor/inverter assignments CMP.. motors, 400 V, f = 8 kHz Nominal output current of the inverter Maximum output current of inverter Peak torque of the motor Base speed of the motor ® MOVIMOT flexible – 400 V, rated speed 2000 min = 8 kHz, non-ventilated Inverter 0020...
  • Page 353 Project planning Motor/inverter assignments ® MOVIMOT flexible – 400 V, rated speed 3000 min = 8 kHz, non-ventilated Inverter 0020 0025 0032 0040 0055 16.5 Motor CMP40S 1.89 4157 4124 CMP40M CMP50S CMP50M 7.56 8.88 10.3 1795 1468 1069 CMP50L 8.51 10.3 12.4...
  • Page 354 Project planning Motor/inverter assignments ® MOVIMOT flexible – 400 V, rated speed 4500 min = 8 kHz, non-ventilated (in preparation) Inverter 0020 0025 0032 0040 0055 16.5 Motor CMP40S 1.89 4157 4124 CMP40M CMP50S 4.72 2159 1818 CMP50M 5.89 7.07 8.51 9.83 10.3...
  • Page 355 Project planning Motor/inverter assignments ® MOVIMOT flexible – 400 V, rated speed 6000 min = 8 kHz, non-ventilated (in preparation) Inverter 0020 0025 0032 0040 0055 16.5 Motor CMP40S 1.89 4157 4124 CMP40M 3.51 2089 1629 CMP50S 3.97 4.63 3710 3204 2766 CMP50M...
  • Page 356 Project planning Motor/inverter assignments ® 10.6.7 Technical data MOVIGEAR classic Mass moment of inertia of the motor Rated speed Maximum permitted speed PK limit Maximum permitted motor temperature measured on PK Nominal voltage Standstill torque (thermal continuous torque at low speeds) Standstill current cold Internal voltage...
  • Page 357 Project planning Motor/inverter assignments ® 10.6.8 Motor/inverter assignments MOVIGEAR classic, 400 V, f = 4/8 kHz Nominal output current of the inverter Maximum output current of inverter Peak torque of the motor Base speed of the motor ® MOVIGEAR classic – 400 V, rated speed 2000 min = 4/8 kHz, non-ventilated Inverter 0020...

  • Page 358: Selecting An Inverter

    Project planning Selecting an inverter 10.7 Selecting an inverter The selection of the inverter is based on the course of the output current over time. The required current has to be determined from the required torque characteristic of the connected motor. The inverters are dimensioned for a nominal output current I .
  • Page 359 Project planning Selecting an inverter 10.7.1 Overload capacity Load cycle with base load current – typical for the selection of asynchronous and servomotors The characteristic load cycle consists of a load and a load relief period. In the load re- lief period, the output current must not exceed the specified value.
  • Page 360 Project planning Selecting an inverter 10.7.2 Derating Due to the following operating and ambient conditions, a reduction of the output cur- rent may be necessary. Derating due to the rotary field frequency The specified nominal output current I of the inverter is the rms value. The increased load on the power semiconductors has to be considered especially for slow rotating fields and rotating fields at standstill.

  • Page 361: Selecting The Braking Resistor

    Project planning Selecting the braking resistor 10.8 Selecting the braking resistor 10.8.1 Information on ambient temperature For ambient temperatures of more than +40  °C, the continuous power must be re- duced by 4% for every 10  K. The tripping current must be reduced by 2% for every 10 K.
  • Page 362 Project planning Selecting the braking resistor 10.8.3 Selection criteria The selection of the braking resistor takes place via the SEW‑Workbench. The re- quired selection parameters for the braking resistor are calculated during the project planning procedure. Depending on these selection parameters, a braking resistor is selected from the table.
  • Page 363 Project planning Selecting the braking resistor Overload factor OF Flatpack resistors 10 % 100 % 20532478731 ..% ED ® Operating Instructions – MOVIMOT flexible...
  • Page 364 Project planning Selecting the braking resistor Peak braking power The maximum permitted peak braking power is specified by the resistance value and the DC link voltage. The maximum peak braking power required by the application is calculated from the regenerative parts within a cycle. The peak braking power required by the application must be lower than the maximum permitted peak braking power of the braking resistor.
  • Page 365 Project planning Selecting the braking resistor 10.8.4 Calculation example Given • Peak braking power: 1 kW • Average braking power: 0.4 kW • Braking time: 7 s • Cycle duration: 28 s Required • Braking resistor BW... Calculation 1. Determining the cyclic duration factor •...
  • Page 366 Project planning Selecting the braking resistor 10.8.5 Supply cable for braking resistor Use only shielded cables. The cable cross section depends on the tripping current I The nominal voltage of the cable must amount to at least V /V = 300 V / 500 V. 10.8.6 Protection against thermal overload of the braking resistor To avoid thermal damage of the braking resistor as well as subsequent damage, the...

  • Page 367: Technical Data And Dimension Sheets

    Technical data and dimension sheets Conformity Technical data and dimension sheets 11.1 Conformity 11.1.1 CE marking • Low voltage directive: The documented device series fulfills the regulations of the low voltage directive 2014/35/EU. • Electromagnetic compatibility (EMC): The devices are designed for use as components for installation in machinery and systems.

  • Page 368: General Information

    Technical data and dimension sheets General information 11.2 General information 11.2.1 Air admission and accessibility When installing the driven machine, make sure there is enough space in axial and ra- dial direction for a sufficient supply of cooling air and unobstructed heat dissipation. 11.3 Technical data 11.3.1...
  • Page 369 Technical data and dimension sheets Technical data Output ® MOVIMOT flexible MMF.1.. flange size electronics cover Sizes of the electronics cover Size 1 Size 1 without cooling fins with cooling fins Type of electronics cover DFC...- DFC...- DFC...- DFC...- DFC...- 0020... 0025... 0032...
  • Page 370 Technical data and dimension sheets Technical data Brake chopper and braking resistor ® MOVIMOT flexible MMF.1.. flange size electronics cover Sizes of the electronics cover Size 1 Size 1 without cooling fins with cooling fins Type of electronics cover DFC...- DFC...- DFC...- DFC...- DFC...- 0020...
  • Page 371 Technical data and dimension sheets Technical data General ® MOVIMOT flexible MMF.1.. flange size electronics cover Sizes of the electronics cover Size 1 Size 1 without cooling fins with cooling fins Type of electronics cover DFC...- DFC...- DFC...- DFC...- DFC...- 0020... 0025... 0032...
  • Page 372 Technical data and dimension sheets Technical data 11.3.2 Environmental conditions Environmental conditions • Extended storage: EN 60721-3-1 class 1K2 ambient temperature -25 °C to +70 °C • Transportation: EN 60721-3-2 class 2K3 ambient temperature -25 °C to +70 °C Climatic conditions • Operation (fixed installation, weatherproof): EN 60721-3-3 class 3K3 ambient temperature -25 °C to +60 °C Non-condensing, no moisture condensation.
  • Page 373 Technical data and dimension sheets Technical data 11.3.3 Derating factors Derating depending on the ambient temperature The following figure shows the I reduction depending on the ambient temperature: N motor Ambient temperature in °C 31311096843 3% I per K at 40 °C to 60 °C 2.5% I per K at 35 °C to 60 °C ®...
  • Page 374 Technical data and dimension sheets Technical data 11.3.4 Current carrying capacity of terminals Current carrying capacity of terminals Line terminals 24 A (max. loop-through current) Control terminals 10 A (max. loop-through current) 11.3.5 DC 24 V supply Input for the independent backup voltage supply of the electronics DC 24 V input 24V_IN = DC 24 V -10%/+20% according to EN 61131-2...
  • Page 375 Technical data and dimension sheets Technical data 11.3.8 Digital outputs Digital outputs Number of outputs Output type PLC-compatible in accordance with EN 61131-2, External-voltage-proof and short-circuit proof Rated current 50 mA (current per output) Maximum line length 30 m Permitted total current 100 mA ®...
  • Page 376 Technical data and dimension sheets Technical data 11.3.11 Electronics data – Drive safety functions The table below shows the technical data for the drive unit relating to the integrated safety technology. The safe digital inputs comply with type 3 according to IEC 61131‑2. Reference potential for the F_STO_P1 and F_STO_P2 is F_STO_M (contact at termi- nal X9:11).
  • Page 377 Technical data and dimension sheets Technical data 11.3.12 Technical data of encoder options /AZ1Z Encoder option Single-turn resolution Multi-turn resolution Interface connection: (Position resolution per (Max. counter for complete motor revolution) motor revolutions) ® /AZ1Z 12 bits 4096 inc. 16 bits 32 767 MOVILINK DDI, coaxial Multiturn absolute encoder -32 768...

  • Page 378: Brake Control

    Technical data and dimension sheets Brake control 11.4 Brake control INFORMATION ® MOVIMOT flexible has the following brake control types: • HV brake control (integrated in the electronics cover, duty type option /B) ® • DC 24  V brake control (integrated in the connection box of MOVIMOT flexible, option /BES)

  • Page 379: Braking Resistors

    Technical data and dimension sheets Braking resistors Functions of the brake HV brake control DC 24 V brake control control Current-controlled PWM control The integrated /BES brake rectifier Brake is released faster Functions of the brake con- does not extend the range of func- trol with preferred brakes Dissipating the regenerative energy tions.
  • Page 380 Technical data and dimension sheets Braking resistors 11.5.2 Integrated BW1 braking resistor The following diagram shows the current-carrying capacity of the BW1 braking resistor per braking operation: 6000 [c/h] 1000 2000 3000 4000 5000 25291390987 Deceleration ramp 10 s Deceleration ramp 4 s Deceleration ramp 0.2 s Cycles/hour Calculation example...
  • Page 381 Technical data and dimension sheets Braking resistors 11.5.3 External braking resistor Operation with external braking resistor is necessary for applications with a large amount of regenerative energy. The following table shows the external braking resistors. BW...-.../K-1.5   Type BW100-005/K-1.5 BW150-003/K-1.5 Part number 08282862 08282927...
  • Page 382 Technical data and dimension sheets Braking resistors 11.5.4 Technical data of BW100-005/K-1.5 and BW150-003/K-1.5 Power diagrams The following figure shows the rating diagrams of the braking resistors BW100-005/ K-1.5, BW150-003/K-1.5: BW100-005 BW150-003 70 80 25298658059 Power in KW Cyclic duration factor cdf in % Dimension drawing of BW150‑003/K-1.5 The following figure shows the dimensions of the external braking resistor BW150-003/K-1.5:...
  • Page 383 Technical data and dimension sheets Braking resistors Dimension drawing of BW100‑005/K-1.5 The following figure shows the dimensions of the external braking resistor BW100-005/K-1.5: 15.5 Ø8 1500 25298780043 Dimension drawing for the BS.. protective grid The following figure shows the dimensions of the BS-005 protective grid: 25842294795 Type Main dimensions in mm...
  • Page 384 Technical data and dimension sheets Braking resistors 11.5.5 Technical data of BW150-006-T and BW100-009-T Power diagrams The following figure shows the rating diagrams of the braking resistors BW150-006-T and BW100-009-T: BW100-009-T BW150-006-T 25298798219 Power in KW Cyclic duration factor cdf in % ED Cyclic duration factor of the braking resistor, based on a cycle time of 120 s.
  • Page 385 Technical data and dimension sheets Braking resistors Dimension drawing of BW100‑009-T The following figure shows the dimensions of the external braking resistor BW100-009-T: ø7x11 <435 25298815755 ® Operating Instructions – MOVIMOT flexible...

  • Page 386: Mounting Kit For Braking Resistor Bw

    Technical data and dimension sheets Mounting kit for braking resistor BW...-.../..C 11.6 Mounting kit for braking resistor BW...-.../..C INFORMATION • The BW...-.../..C braking resistor must always be mounted and installed by the customer. • Observe the installation instructions "Braking resistor BW...-.../..C". The following figure shows the mounting kit for braking resistor BW...-.../..C: 9007224553569547 ®...
  • Page 387 Technical data and dimension sheets Mounting kit for braking resistor BW...-.../..C 11.6.1 Assignment Installation Mounting kit Part number Type Wall mounting 18272886 BW100-001/K-1.5/M2C 18272908 BW100-002/K-1.5/M2C 18272894 BW100-001/K-1.5/M4C 18272916 BW100-002/K-1.5/M4C 11.6.2 Technical data Type BW100- BW100- 001/.../... 002/.../... Nominal continuous power at T ~40 °C 100 W 200 W...
  • Page 388 Technical data and dimension sheets Mounting kit for braking resistor BW...-.../..C 11.6.3 Current-carrying capacity 25893524363 BW100-001/.../... Current-carrying capacity at % cdf in W [5] / [6] 100% cdf = Cyclic duration factor of the braking resistor in relation to a cycle duration TD ≤ 120 s BW100-002/.../...
  • Page 389 Technical data and dimension sheets Mounting kit for braking resistor BW...-.../..C 11.6.4 Dimension drawing 9007224554230283 18272886 (BW100-001/K-1.5/M2C) 126.0 89.0 148.2 61.8 111.0 106.0 54.7 18272908 (BW100-002/K-1.5/M2C) 18272894 (BW100-001/K-1.5/M4C) 158.0 94.0 149.0 61.8 144.0 142.0 82.0 18272916 (BW100-002/K-1.5/M4C) ® Operating Instructions – MOVIMOT flexible...

  • Page 390: Line Choke

    Technical data and dimension sheets Line choke 11.7 Line choke The line choke can be used as an option: • To support overvoltage protection • To smoothen the line current • For protection in the event of distorted line voltage •...
  • Page 391 Technical data and dimension sheets Line choke 11.7.3 Dimension drawing 31249196171 Line choke Main dimensions in mm Mounting dimensions in Connection ND0070-503 ND0160-503 ND0300-503 ND0420-503 ® Operating Instructions – MOVIMOT flexible...

  • Page 392: Screw Fittings

    Technical data and dimension sheets Screw fittings 11.8 Screw fittings The following tables show the screw fittings available from SEW‑EURODRIVE: 11.8.1 Cable glands / screw plugs / pressure compensation Type of screw Figure Con- Size Tighten- Outer Part num- fitting tent cable torque...
  • Page 393 Technical data and dimension sheets Screw fittings 11.8.2 Screw fittings:Plug connectors Type of screw fitting Figure Con- Size Tighten- Part num- tent torque M23 plug (made of 1 piece M23 × Tighten 19094558 stainless steel) fully M12 plug for plug con- 10 pcs M12 ×...

  • Page 394: Mounting Positions

    Technical data and dimension sheets Mounting positions 11.9 Mounting positions 11.9.1 Design MMF1. The following mounting positions are possible for the device: 30321947787 11.9.2 Design MMF3. The following mounting positions are possible for the device: 30321950219 ® Operating Instructions – MOVIMOT flexible...

  • Page 395: 11.10 Device Dimension Drawings

    Technical data and dimension sheets Device dimension drawings 11.10 Device dimension drawings 11.10.1 Design MMF1. 25779880331 ® Operating Instructions – MOVIMOT flexible...
  • Page 396 Technical data and dimension sheets Device dimension drawings 11.10.2 Design MMF1. with cooling fins 25870465291 ® Operating Instructions – MOVIMOT flexible...
  • Page 397 Technical data and dimension sheets Device dimension drawings 11.10.3 Design MMF3. Ø14 Ø14 Ø7 Ø7 Ø7 Ø7 25852362507 ® Operating Instructions – MOVIMOT flexible...
  • Page 398 Technical data and dimension sheets Device dimension drawings 11.10.4 Design MMF3. with cooling fins Ø14 Ø14 Ø7 Ø7 Ø7 Ø7 25870461707 ® Operating Instructions – MOVIMOT flexible...

  • Page 399: 11.11 Dimension Drawings Of Plug Connectors In The Electronics Cover

    Technical data and dimension sheets Dimension drawings of plug connectors in the electronics cover 11.11 Dimension drawings of plug connectors in the electronics cover The following figure shows the additional dimensions of the plug connectors. 20.4 20.4 20.4 20.4 30630933003 M12 plug connector, female ®...

  • Page 400: 11.12 Dimension Drawings Of Plug Connectors In The Connection Box

    Technical data and dimension sheets Dimension drawings of plug connectors in the connection box 11.12 Dimension drawings of plug connectors in the connection box 11.12.1 Design MMF1. Plug connectors INFORMATION • The following figure shows an example of the additional dimensions of the op- tional plug connectors for a possible plug connector configuration.
  • Page 401 Technical data and dimension sheets Dimension drawings of plug connectors in the connection box Plug connector including mating connector INFORMATION • The following figure shows the additional dimensions/bending radii of the optional plug connectors including mating connector in connection with prefabricated cables from SEW‑EURODRIVE.
  • Page 402 Technical data and dimension sheets Dimension drawings of plug connectors in the connection box 11.12.2 Design MMF3. Plug connectors INFORMATION • The following figure shows an example of the additional dimensions of the op- tional plug connectors for a possible plug connector configuration. •...
  • Page 403 Technical data and dimension sheets Dimension drawings of plug connectors in the connection box Plug connector including mating connector INFORMATION • The following figure shows the additional dimensions/bending radii of the optional plug connectors including mating connector in connection with prefabricated cables from SEW‑EURODRIVE.

  • Page 404: 11.13 Spacer Dimension Drawings

    Technical data and dimension sheets Spacer dimension drawings 11.13 Spacer dimension drawings 11.13.1 Design MMF1. 31257836171 ® Operating Instructions – MOVIMOT flexible...
  • Page 405 Technical data and dimension sheets Spacer dimension drawings 11.13.2 Design MMF3. 31257838603 ® Operating Instructions – MOVIMOT flexible...

  • Page 406: Functional Safety

    Functional safety General information Functional safety 12.1 General information 12.1.1 Underlying standards The safety assessment of the electronics cover is based on the following standards and safety classes: Underlying standards Safety class/underlying standard • Performance level (PL) according to EN ISO 13849‑1:2015 •...

  • Page 407: Integrated Safety Technology

    • PL e according to EN ISO 13849-1: 2015) This was certified by TÜV Rheinland. Copies of the TÜV certificate and the corres- ponding report are available from SEW-EURODRIVE on request. 12.2.2 Safe condition For safety-related operation of the drive unit, Safe Torque Off is defined as safe state (see STO drive safety function).
  • Page 408 Functional safety Integrated Safety Technology 12.2.4 Schematic representation of the safety concept 23543720971 STO function Drive control Internal safety card (optional) Diagnostics and inhibiting unit External safety controller (optional) Motor ® Operating Instructions – MOVIMOT flexible...
  • Page 409 Functional safety Integrated Safety Technology 12.2.5 Drive safety functions The following drive-related safety functions can be used: • STO (Safe Torque Off according to EN 61800-5-2) by disconnecting the STO in- put. If the STO function is activated, the frequency inverter no longer supplies power to the motor for generating torque.
  • Page 410 Functional safety Integrated Safety Technology Time Point of time when brake ramp is initiated Point of time when STO is triggered Δt Delay time until STO is triggered Safe time delay range Disconnection range ® Operating Instructions – MOVIMOT flexible...
  • Page 411 Functional safety Integrated Safety Technology 12.2.6 Restrictions • Note that if the drive does not have a mechanical brake, or if the brake is defect- ive, the drive may coast to a halt (depending on the friction and mass moment of inertia of the system).

  • Page 412: Safety Conditions

    Functional safety Safety conditions 12.3 Safety conditions The requirement for safe operation is that the drive safety functions of the drive unit are properly integrated into an application-specific higher-level drive safety function. A system/machine-specific risk assessment must be carried out by the system/machine manufacturer and taken into account for the use of the drive system with the drive unit.
  • Page 413 Functional safety Safety conditions 12.3.2 Requirements on the installation • The wiring technology used must comply with the standard EN 60204-1. • The STO control cables must be routed according to EMC guidelines and as fol- lows: – Inside an electrical installation space: Single conductors can be routed. –...
  • Page 414 Functional safety Safety conditions 12.3.3 Requirements on the external safety controller A safety relay can be used as an alternative to a safety controller. The following re- quirements apply analogously. • The safety controller and all other safety-related subsystems must be approved for at least the safety class that is required in the overall system for the respective ap- plication-related drive safety function.
  • Page 415 Functional safety Safety conditions – The test pulses in both sourcing channels must not exceed 1 ms. – The next switch-off test pulse in one sourcing channel must only occur after a 2 ms time period. – A maximum of 3 switch-on test pulses may be generated in sequence at an in- terval of 2 ms.
  • Page 416 Functional safety Safety conditions 12.3.4 Requirements on startup • To validate the implemented drive safety functions, they must be documented and checked after successful startup. • Observe the restrictions for drive safety functions in chapter "Restrictions" for the validation of the safety functions. Non-safety-related parts and components that af- fect the result of the test (e.g.

  • Page 417: Connections Variants

    Functional safety Connections variants 12.4 Connections variants 12.4.1 General information Generally, all the connection variants listed in this documentation are permitted for safety-relevant applications as long as the basic safety concept is met. This means you have to make sure that the DC  24  V safety inputs are operated by an external safety relay or a safety controller, in this way preventing an automatic restart.
  • Page 418 Functional safety Connections variants 12.4.2 Requirements Using safety relays The requirements of the manufacturers of safety relays (such as protecting the output contacts against welding) or of other safety components must be strictly observed. For cable routing, the basic requirements apply as described in this documentation. For connecting the drive unit with the safety relays, observe the installation require- ments in chapter "Functional safety"...
  • Page 419 Functional safety Connections variants • The maximum output current and the maximally permitted contact load of the safety device must be observed. • You must comply with the permitted signal levels at the STO input and all other technical data of the electronics cover. The routing of the STO control cables and the voltage drop must be considered.
  • Page 420 Functional safety Connections variants 12.4.3 Connection variant 1: Terminal X9 in the connection box For detailed information on terminal X9, refer to chapter "Electrical Installation" > "Ter- minal assignment". 12.4.4 Connection variant 2: M12 plug connector X5504/X5505 at the connection box For further information on the connection of X5504/X5505, refer to chapter "Electrical installation" > "Assignment of optional plug connectors".

  • Page 421: Safety Characteristics

    Functional safety Safety characteristics 12.5 Safety characteristics Characteristic values according to EN 61800-5-2 EN ISO 13849-1 Tested safety class/underlying stand- Safety integrity level 3 Performance level e ards Probability of a dangerous failure per 2.5 × 10  1/h hour (PFH value) Service life 20 years, after which the component must be replaced with a new one.

  • Page 422: Index

    Index Index CE marking............ 367 Circuit breaker .............  52 Actuator outlets .......... 375 Connection Air admission and accessibility...... 368 Braking resistor ........ 72, 73 Ambient temperature .........  372 Cable routing .......... 69 Area of validity ...........  406 Cable shielding.......... 69 Assembly Connection diagram ........
  • Page 423 Index Determining the operating hours .......  328 In connection with STO ........  190 Device Disposing of.......... 327 EAC .............. 367 Installing ............ 31 Electrical installation .......... 12 Mounting............ 36 Safety notes ...........  12 Mounting with spacers........ 38 Electronics Replacing .............  323 Connection box ..........
  • Page 424 Index Installation Blanking plugs .......... 40 Fault Device ............ 31 Fault messages ........ 196, 198 Electronics cover ........ 31, 43 Reset ............ 201 EMC cable glands ..........  41 Fault messages Fastening dimensions ...... 36, 37 Evaluating.............  196 Mounting clearances ........  36, 37 With parameterizable response....
  • Page 425 Index Integrated safety technology ...... 407 Motor/inverter assignment .........  342 Mounting positions .......... 394 ® MOVISUITE Keypad Control............ 185 Component...........  152 Evaluating fault messages ...... 196 PC connection to the front module of MMF3. Manual mode........ 183, 185 .............. 155 Other functions ..........
  • Page 426 Index Using the keypad..........  152 Via Ethernet.......... 149 Safety functions ...........  11 With USM21A interface adapter.... 143 Safety notes PE connection Assembly............ 12 Installation ............ 54 Designation in the documentation .... 6 Leakage currents.......... 55 Installation ............ 12 Notes ..............  54 Installation altitude >...
  • Page 427 Index DIP switch ............  160 Terminals X2_A for temperature sensor .. 51 Lifting applications........ 157 Terminals X3 for braking resistor .... 52 Requirements for startup...... 159 Terminal assignment ...........  58 Safety notes ...........  13 Tightening torques.......... 40 Startup notes .......... 156 Blanking plugs ..........
  • Page 428 Index X2041 X5004_1 Assignment...........  118 Assignment...........  135 X2104 X5004_2 Assignment...........  114 Assignment...........  136 Connection cables........ 115 X5004_3 X2242 Assignment...........  137 Assignment...........  134 X5133_1 X2313 Assignment...........  138 Assignment...........  109 Connection diagram ........ 138 Connection cables........ 110 X5133_2 X2327 Assignment...........  139 Assignment...........  129 Connection diagram ........
  • Page 432 SEW-EURODRIVE—Driving the world SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Str. 42 76646 BRUCHSAL GERMANY Tel. +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...

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